Al-Mg-Si alloys are light weight and have excellent corrosion resistance, and are attracting attention as a liner material for high-pressure hydrogen containers in hydrogen fuel cell vehicles. Because it has excellent plastic hardening properties, it is also applied to car body panel materials, but it is moderate in strength, so research to improve the strength by adding Si-rich or Cu is in progress. So far, the authors have conducted research on the intergranular fracture of alloys with excessive Si addition from the macroscopic mechanical point of view, such as specimen shape. To evaluate their impact tensile properties, the split-Hopkinson bar impact test was performed using thin plate specimens of coarse and fine grain alloys of Al-Mg-X (X = Cr,Si) alloy. The effect of the shape of the specimen on the characteristics was studied through finite element method (FEM) analysis. As a result, it was found that the intergranular fracture of the alloy with excessive Si depended on the specimen width (W)/grain size (d), which can be expressed by the specimen size and grain size. As W/d decreases, the intergranular fracture transforms into a transgranular fracture. As the strain rate increases, the fracture elongation decreases, and the fracture surface of the intergranular fracture becomes more brittle. It was confirmed that intergranular fracture occurred in the high strain rate region even in materials with small grain sizes.

To investigate the mechanical integrity of spent nuclear fuel, the failure behavior of the cladding tube was examined under accident conditions. According to the SNL report, the failure behavior of cladding can be broadly classified into two types. The first is failure due to bending load caused by falling. The second is failure due to pinch load caused by space grid. In this study, mechanical integrity was evaluated through the stress intensity factor applied to the crack in failure behavior due to bending load. Since the exact value of the impact load due to fall was unknown, the load was applied by increasing the value up to 200 G in 20 G increments. The size of the crack is an important input variable, and 300 um was given by referring to the EPRI report, and the elastic modulus, a material property that determines the stress field, was given 75.22 GPa by referring to the FRAPCON code. Since the relationship between the direction of stress and the direction of the crack is also a major variable, simulations were conducted for both cracks perpendicular to and parallel to the stress direction. It was confirmed that at a load of 200 G, when the crack was parallel to the stress direction, stress concentration did not occur and had a very low stress intensity factor 0.01 􀜯􀜲􀜽√􀝉. When perpendicular to the direction of stress, the stress intensity factor showed a value of 1 􀜯􀜲􀜽√􀝉. However, considering that the critical value of the stress intensity factor due to hydride is 5 􀜯􀜲􀜽√􀝉, it can be seen that perpendicular result also ensures the mechanical integrity of the cladding.

Three kinds of STS304-Zr alloys were fabricated by varying the Zr content, and their microstructure and fracture properties were analyzed. Moreover, we performed heat treatment to improve their properties and studied their microstructure and fracture properties. The microstructure of the STS304-Zr alloys before and after the heat treatment process consisted of α-Fe and intermetallics: Zr(Cr, Ni, Fe)2 and Zr6Fe23. The volume fraction of the intermetallics increased with an increasing Zr content. The 11Zr specimen exhibited the lowest hardness and fine dimples and cleavage facets in a fractured surface. The 15Zr specimen had high hardness and fine cleavage facets. The 19Zr specimen had the highest hardness and large cleavage facets. After the heat treatment process, the intermetallics were spheroidized and their volume fraction increased. In addition, the specimens after the heat treatment process, the Laves phase (Zr(Cr, Ni, Fe) 2) decreased, the Zr6Fe23 phase increased and the Ni concentration in the intermetallics decreased. The hardness of all the specimens after the heat treatment process decreased because of the dislocations and residual stresses in α-Fe, and the fine lamellar shaped eutectic microstructures changed into large α-Fe and spheroidized intermetallics. The cleavage facet size increased because of the decomposition of the fine lamellarshaped eutectic microstructures and the increase in spheroidized intermetallics.

At modern mechanical and automotive industry, the material with light weight proceeds in order to thr environmental issue and high performance. Machine part is fastened with numbers of bolts and nuts. Generally, the metal part at mechanical structure is fastened with bolt and nut through puncturing. But it is difficult to puncture at CFRP with the property of fiber structure like the general metal. In this study, the fracture behavior is investigated by the hole and crack at the plate of the unidirectional CFRP due to ply angle. The thickness of plate is 2 mm. Two laminates with the varied ply angles are layered and eight plies are made. The hole is placed at the center of plate and the cracks with the length of 2 mm are generated on both left and right sides from the hole. The finite element program of ANSYS is carried out in order to analyze the CFRP with fiber layer. As analysis, the maximum reaction force and equivalent stress are investigated due the angle of ply. The reaction force in case of the stacking angle of 90° is shown to be greatest among all specimens.

In order to provide the basis data for broad use and safe design of carbon fiber reinforced plastic, this paper aims at investigating the fracture behavior on CFRP specimen composed of one directional fiber through three point bending test. On the basis of experimental result, the improvement of composite layer specimen can be secured with the other data to compare the existing specimen. The fracture behavior happened at the experimental procedure is investigated in this study. The maximum loads of 1200 N, 1700N and 1600N are shown respectively at the specimens with the layer angles of 30°, 45° and 60°. The highest load is shown at the layer angle of 60° among all specimens and the longest displacement is maintained until each of the layer structure is broken down. The fracture due to the force applied from the outside can be prevented by applying the result of this study to the real structure. As structural safety can be evaluated and anticipated through this study, it is thought that the safe design is devoted.

In this study, the fracture behavior of a thermoplastic-modified epoxy resin reinforced with continuous carbon fibers for two levels of fiber-matrix adhesion was performed. A carbon fiber with commercial sizing was used and also treated with a known silane, (3-glycidoxy propyl trimethoxysilane) coupling agent. Toughness was determined using the double cantilever test, together with surface analysis after failure using scanning electron microscope. The presence of polysulfone particles improved the fracture behavior of the composite, but fiber-matrix adhesion seemed to play a very important role in the performance of the composite material. There appeared to be a synergy between the matrix modifier and the fibermatrix adhesion coupling agent.

As CFRP with only a single material shows the various fracture properties, it has been applied to the many areas through the whole industry. The method bonding with adhesive has been recommended to apply the CFRP to structure. But it is inevitable that the mechanical joints with bolt, nut and rivet have been used sometimes. This study investigates the effect that these joints influence the CFRP panel through the analysis result. The analysis models as CFRP panels with the thickness of 5 mm have four kinds of layer angles which are 30°, 45°, 60° and 75°. The fracture property is examined when the pressure by the mechanical joint is applied to the upper panel. As the joint pressure is distributed most effectively in case of the layer angle of 60°, it is shown that this pressure becomes lower and the deformation of panel becomes lowest. On the basis of this study result, it is thought that the foundation data for the design of CFRP structure can be provided and contributed to the safety design of structure.

Because aluminum foam is porous material, the frature property is different from that of non-porous material. This aluminum foam can be used with the joint bonded with adhesive in order to utilize the light weight to the maximum. So, the study of fracture property on bonded surface can be important. In this study, the analyses on the specimens with two kinds of configuration as DCB(Double Cantilever Beams) and TDCB(Tapered Double Cantilever Beams) aluminum foams of mode Ⅲ type bonded with adhesive are carried out and compared with each other. And the fracture properties the adhesive surfaces of the structure with bonded aluminum foams are studied as the static experiments on these verifications are done. DCB and TDCB specimens used in this study have the variable of thickness(t) as 35mm, 45mm and 55mm. As the result of this study, the range of reaction forces are 0.3 to 0.8 kN and 0.5 to 1.2 kN at DCB and TDCB specimens respectively. The results of the static experiments can also be confirmed with these similar results. These study results can be obtained by only a simulation without the special experimental procedures. The mechanical properties of the bonded structures composed of DCB and TDCB aluminum foams with mode Ⅲ type can be thought to be analyzed effectively.

The present study is undertaken to evaluate the effect of volume fraction on the results of Charpy impact test for the rubber matrix filled with nano sized silica particles composites. The Charpy impact tests are conducted in the temperature range 0°C and –10°C. The range of volume fraction of silica particles tested are between 11% to 25%. The critical energy release rate GIC of the rubber matrix composites filled with nano sized silica particles is affected by silica volume fraction and it is shown that the value of GIC decreases as volume fraction increases. In regions close to the initial crack tip, fracture processes such as matrix deformation, silica particle debonding and delamination, and/or pull out between particles and matrix which is ascertained by SEM photographs of Charpy impact fracture surfaces.

An aluminum foam is the super light metal which can be adjusted with the adhesive by using the joint method. In this study, the tapered double cantilever beams(TDCB) with the type of mode Ⅲ are manufactured with aluminum foam. The fracture toughness at the joint of the structure bonded with only a adhesive can be obtained. The static analyses are carried out and verified the results by the experiment. As the results of static analyses, the reaction forces ranged from 0.30 to 0.41 kN at all specimens are shown when the forced displacements are proceeded as much as 8 to 9 mm. The tapered double cantilever specimen for mode Ⅲ with the thickness of 55 mm is carried out by the static experiment representatively to verify the analysis results. As the results of analyses and experiments are compared with each other, there is a little bit of difference between these results. So, the simulation results of this study can be thought to be confirmed. It is thought that even the only analysis data omitting the extra experimental procedure can be verified in order to use the data practically. Through the result of this study, the mechanical properties at TDCB specimens with the type of mode Ⅲ can be understood.

The fracture behavior and mechanical characteristics of sintered rare-earth magnets were investigated. It shows that the fracture behavior and bending strength of the magnets obviously exhibit anisotropy. Sm-Co magnets tend to cleavage fracture in the close-packed (0001) plane or in the (10 11 ) plane. The fracture mechanism of Nd2Fe14B magnet mainly appears to be intergranular fracture. The anisotropy of fracture behavior and mechanical strength of sintered rare-earth magnets is caused mainly by the strong crystal-structure anisotropy and the grain alignment texture. The effects of Nd content, and Pr, Dy substitution on the impact stability of Nd2Fe14B magnets were also reported.

The main goal of this work is to study the effects of temperature and volume fraction of fiber on the Charpy impact test with GF/PP composites. The critical fracture energy and failure mechanisms of GF/PP composites are investigated in the temperature range of 60℃ to -50℃ by impact test. The critical fracture energy increased as the fiber volume fraction ratio increased. The critical fracture energy shows a maximum at ambient temperature and it tends to decreases as temperature goes up or goes down. Major failure mechanisms can be classified such as fiber matrix debonding, fiber pull-out and/or delamination and matrix deformation.

The main goal of this work is to study the effect of glass fiber volume fraction on the result of tensile test with respect to glass fiber/polypropylene(GF/PP) composites. The tensile test and failure mechanisms of GF/PP composites were investigated in the fiber volume fraction range from 10% to 30%. The tensile strength and the fracture strength increased with the increasing of the fiber volume fraction in the tested range. Fiber pull-out and debonding of this composites increased with the fiber volume fraction in thc tested range. The major failure mechanisms were classified into the debonding, the fiber pull out, the delamination and the matrix deformation.

Many of researches regarding mechanical properties of composite materials are associated with humid environment and temperature. Especially the temperature is a very important factor influencing the design of thermoplastic composites. However, the effect of temperature on impact behavior of reinforced composites have not yet been fully explored. An approach which predicts critical fracture toughness GIC was performed by the impact test in this work. The main goal of this work is to study the effect of temperature and span of specimen supports on the results of Charpy impact test for GF/PE composite. The critical fracture energy and failure mechanism of GF/PE composites were investigated in the temperature range of 60℃;to;-50℃ by the Charpy impact test. The critical fracture energy showed the maximum at the ambient temperature, and it tended to decrease as the temperature increased or decreased from the ambient temperature. The major failure mechanisms are the fiber matrix debonding, the fiber pull-out and/or delamination and the matrix deformation.n.

Thermosetting matrix composites have disadvantages in terms of moulding time, repairability and manufacturing cost. Thus the high-performance thermoplastic composites to eliminate such disadvantages have been developed so far. As a result of environmental and economical concerns, there is a growing interest in the use of thermoplastic composites. However, since their mechanical properties are very sensitive to the environment such as moisture, temperature etc., those behaviors need to be studied. Particularly the temperature is a very important factor influencing the mechanical behavior of thermoplastic composites. The effect of temperature have not yet been fully quantified. Since engineering applications of reinforced composites necessitate their fracture mechanic characterization, work is in progress to investigate the fracture and related failure behavior. An approach which predicts the tensile strength was perpormed in the tensile test. The main goal of this work is to study the effect of temperature on the result of tensile test with respect to GF/PE composite. The tensile strength and failure mechanisms of GF/PE composites were investigated in the temperature range 60℃ to -50℃. The tensile strength increased as the fiber volume fraction ratio increased. The tensile strength showed the maximum at -50℃, and it tended to decrease as the temperature increased from -50℃. The major failure mechanism was classified into the fiber matrix debonding, the fiber pull-out, the delamination and the matrix deformation.

장섬유 CF/에폭시 복합재료를 사용하여-50℃에서 60℃ 사이의 범위에서 스팬길이를 변화시켜 충격시험으로 얻어진 임계파괴에너지의 거동을 고찰한 결과는 다음과 같다. 1. CF/에폭시 복합재료의 온도 변화에 따른 임계파괴에너지 GIC는 동일한 스팬길에서는 실온의 경우가 가장 높고, 60℃, -15℃ 그리고 -50℃의 순으로 낮게 나타났다. 2. CF/에폭시 복합재료의 스팬길이의 변화에 대한 임계 파괴에너지 GIC는 동일한 온도조건하에서는 스팬길이가 20mm인 경우가 가장 높게 나타났으나 불안정하며, 스팬길이는 40mm인 경우 임계파괴에너지 GIC는 가장 낮게 나타났으나 실험치의 흩어짐을 고려할 때 40mm인 경우의 시험편이 더 적절한 조건이라 생각된다. 3. 본 실험에 사용한 재료의 파괴기구는 섬유의 풀아웃, 섬유와 매트릭스 사이의 디본딩 그리고 매트릭스의 변형을 관찰할 수 있었으며, 이와 같은 파괴기가구 종합적으로 상호작용한다고 생각된다.

섬유함유율이 0%, 20% 그리고 30%인 단섬유 GF/PP 복합재료를 사용하여 80℃, 50℃ 그리고 실온에서 인장시험을 통하여 온도의 변화에 대한 파괴강도의 거동을 고찰한 결과는 다음과 같다. 1) 유리섬유로 강화하지 않은 순수 PP보다 유리섬유로 강화한 복합재료의 인장강도가 높게 나타났으며 섬유함유율이 증가할수록 그 값은 높게 나타났다. 2) 동일한 섬유함유율을 가지는 GF/PP 복합재료의 온도변화에 따른 인장강도는 실온의 경우가 가장 높게 나타나고 고온으로 갈수록 그 값이 낮게 나타났다. 3) GF/PP 복합재료의 파괴기구는 온도의 변화에 따라 매트릭스의 변형이 나타났으며 섬유의 풀아웃, 섬유와 매트릭스 사이의 디본딩을 관찰할 수 있었으며, 이와 같은 파괴기구가 종합적으로 상호작용한다고 생각된다.