The PCHE(Printed Circuit Heat Exchanger)-type heat exchanger, which was fabricated by etching and diffusion bonding, was used to hydrogen station, VHTR(Very High Temperature Reactor), SMR and so on. The hydrogen station equipped with PCHE-type heat exchanger is necessary to inject the hydrogen gas into facilities, for instance, such as HFCV(Hydrogen Fuel Cell Vehicle) and power systems. The purpose of this study is to investigate the thermal characteristics of thin plate of PCHE depending on constraint conditions through numerical analysis. As the results, it showed that thermal stress of thin plate, which was not performed diffusion bonding at all, was larger than that, which was performed perfect diffusion bonding, and its maximum difference was about 3 times. Further it was confirmed that the thermal characteristics of thin plate could be obtained by investigating the heat flux.

The parking gear is very important part of automotive because it is related to safety. Nonlinear gear groove of parking gear is used to enlarge the contact area between parking gear and pawl. The die has been widely applied for many industrial parts such as machine, automotive and so on. The purpose of this study is to investigate the stability of upper and lower dies by using numerical analysis. As the results, the lower die was weaker than the upper die in this study, and the lower die showed that it should be used within 500ton in terms of safety factor. Further the most weak point of lower die was low location in front of gear. Its minimum value of safety factor was 0.578 in case of 4000ton of press load, therefore, this weak point was needed to be reinforced.

Hexagonal bolt, nut, fittings, and high-pressure valves with special alloy play an important role in many industrial products, for instance, such as semiconductor facilities, hydrogen stations and fuel cell electric vehicles. The purpose of this study is to investigate the structural stability of turning wheel using the reaction force of roller in variable hexagonal rolling die. As the results, the bearing groove had the possibility of damage in turning wheel, especially, in case of Bottom condition. Furthermore, the turning wheel showed structural instability by using safety factor but structural stability using strength, respectively, as a safety criterion.

Hexagonal bolt, nut, fittings, and high-pressure valves with special alloy play an important role in many industrial products, for instance, such as semiconductor facilities, hydrogen stations and fuel cell electric vehicles. The purpose of this study is to predict the reaction force of roller in drawing system. Numerical analysis was conducted to obtain data for designing the turning wheel, which is key parts in drawing system, using the reaction force of roller. As the results, the reaction force of X axis direction was about 9~20 times larger than that of Z axis direction and the reaction force of Y axis direction was negligible. The maximum reaction force of roller was the case of 4 stage and the numerical results in this study could be helped for designing the mechanical parts of variable hexagonal rolling die.

The shell & tube-type heat exchanger has been frequently used because it shows simple structure, easy manufacturing and wide operation conditions among many heat exchangers. This study aims to investigate the characteristics for thermal flow of coolant and the possibility of damage for tube equipped with shell due to thermal stress. For these purposes, The thermal flow of coolant in tube was simulated using ANSYS-CFX program and thus the behaviors of coolant were evaluated with standard k-ε turbulence model. As the results, as the flow rate of coolant in tube was increased, the mean relative pressure was also increased with quadratic curve, however, as the surface temperature of tube was increased, mean temperature difference was linearly increased. Finally it showed that the damage of tube could be predicted, that is, which tube was the most weak due to thermal stress.

Pipe for water supply is one of the important parts that supply water to home, factory and so on. Water leakage in pipe for water supply due to deterioration, ground sinking and earthquake leads to enormous economical loss. Therefore, pipe for water supply should be designed to satisfy the requirement of, for instance, structural stability and fatigue durability. The purpose of this study was to investigate the fatigue durability of flexible joint for relaxing the impact due to earthquake and ground sinking. For this purpose, flexible joint was simulated using dynamic characteristics and fatigue life. As the results, the problem of fatigue durability may occur when flexible joint and pipe for water supply are treated as rigid body in simulation. Thus it means that the role of packing in flexible joint is very important and packing should be designed as optimal conditions that are considered fatigue durability as well as waterproof.

The pipe for water supply is essential part among SOC (Social Overhead Capital) fields. Pipe for water supply is mainly damaged by deterioration of pipe, earthquake, ground sinking and so on. The leakage of water have been led to enormous economical loss in our country. The purpose of this study was to investigate the structural stability of flexible joint for relaxing impact due to earthquake and ground sinking. For this purpose, flexible joint was simulated using tensile load and internal pressure. As the results, flexible joint for structural stability was needed the tensile load of below 3 ton and internal pressure of below 60 kgf/cm2. However, it is considered that real flexible joint should be applied more high safety factor than that of simulation result because of combined stress.

Gas burner has been widely utilized to many industrial fields and personal outdoor activities and so on. Portable small-sized gas burner is, especially, useful in personal outdoor activities. The performance and safety of portable small-sized gas burner is important because it uses gas as fuel. The purpose of this study was to investigate the possibilities of performance improvement of portable small-sized gas burner through flow and structural analysis, respectively. As the results, it showed that mass fraction of butane gas in all cases(Type 1, Type 2, Type 3) was about 12~18% and further safety load of 3 stand leg was below 10 kgf.

SUS hexagonal bar have been widely used to manufacture the hexagonal bolt/nut, adapter and fittings. Raw SUS circular bar is used to make SUS hexagonal bar using drawing system. The purpose of this study is to investigate the characteristics, for instance, such as stress, strain and reduction ratio of area for bar. As the results, it was confirmed that the maximum stresses were occurred at edge of hexagonal bar, thus it could be worked as residual stress of hexagonal bar. The phenomenon of spring back was almost no found in all parts of hexagonal bar. Furthermore it showed that the reduction ratios of area were about mean 26% when SUS circular bar was changed to SUS hexagonal bar in this study.

Hot forging is widely used to manufacture many industrial parts such as machine, automotive and so on. It is important to simulate the relations or characteristics between preform and die before designing the die. The purpose of this study is to investigate the forging characteristics of parking gear with nonlinear gear groove, thus the behaviors of preform can be predicted in advance and finally they can be applied to die design. As the results, since the distributions of high effective strain rate of parking gear were less than 3%, it was predicted that the manufacturing of parking gear with nonlinear gear groove might be possible. Furthermore it was observed that, in this study, the effective stress of bottom die was lower than that of top die.

In order to remove rust and impurities from surface of raw SUS circular bar, peeling machine is used to make lustrous and clean surface of SUS circular bar. Drawing process system is used to manufacture SUS hexagonal bar. SUS hexagonal bar have been widely used to make hexagonal bolt/nut, adapter and fittings and so on. The purpose of this study is to investigate the stabilities for guide bar of clamp in drawing process system. As the results, the guide bar showed structural stability in cases of below load of 50 Ton and over hook radius of 3.0mm. Further as the thickness of guide bar hooking with jaw was increased, minimum safety factor was decreased.

SUS hexagonal bar has been widely used to make many kinds of hexagonal bolt/nuts and fittings. Peeling machine is used to make lustrous and clean surface of SUS circular bar in order to remove rust and impurities from surface of raw SUS circular bar. Similarly, roll unit system is used to make SUS hexagonal bar from SUS circular bar with lustrous and clean surface. Roll unit system is mainly divided into two parts ; one is roll unit and the other is mold frame. The purpose of this study was to evaluate the structural stability of mold frame supporting roll unit with numerical analysis. As the numerical analysis result, higher structural stability was gradually shown in order of models 4, 2, 3 and 1. It was considered that the structural stability of this study was influenced by the decrease of mold frame size, especially height decrease.

SUS hexagonal bar, which is manufactured by drawing process of SUS circular bar, have been widely used to make various adapters and fittings. The purpose of this study is to investigate the characteristics and stability of variable roll unit including stand module. Stand module is essential part of variable roll unit. Structural analysis was performed to predict the stability of stand module using 3 loads (50, 75, 100 Ton), thus it may be of help to the manufacture of stand module. As the results, internal ring of bearing showed maximum equivalent stress, and moreover bearing, shaft and roller had to be preferentially considered in order to maintain its stability. In cases of 50 and 75 Ton, there were no problems for stabilities, respectively, on the other hand, problem for stability may occur in case of 100 Ton.

Shape optimization is needed to enhance the performance or efficiency of many industrial products, for instance, such as small-scale electric parts, automotive design and so on. In, especially, small-scale apparatus with heat transfer, it is not easy to decide optimal shape of apparatus. Therefore, the shape of power auxiliary apparatus in automotive engine was investigated using numerical analysis which includes k- model and unsteady state. The relations between temperature and heat transfer were simulated in case of 3 Type and 3 Point for power auxiliary apparatus. As the results, the heat transfer was decreased due to flow recirculation in case of Type-1. Further high temperature did not always mean high heat transfer when the shape interacted with surrounding fluid.

SUS bars such as 304, 316 series have been widely used to manufacture the adapters and fittings, which include many hexagonal bolts and nuts. The purpose of this study is to investigate the characteristics of heat conduction of SUS bar according to rotation of cutting tool. Temperature distribution in SUS bar can be achieved by using numerical analysis of heat conduction, thus it may be of help to the optimal operation of peeling machine. As the results, as the rotation of cutting tool is increased, both maximum cutting temperature and depth of heat conduction are decreased. Moreover as the angle of SUS bar is increased, it shows that maximum cutting temperature is decreased, on the other hand, depth of heat conduction is increased.

Peeling machine has been industrially used to peel the metallic circular bar such as cast iron, cast steel, SUS series. Especially peeling process was reported to not ease in case of SUS series due to its high hardness. Structural analysis for roller jig in peeling machine was performed to evaluate the structural safety. For these purposes, stress, deformation and safety factor were investigated. As the results, maximum stress was occurred at shaft and maximum deformation was occurred at side plate in roller jig. Further since the minimum safety factor of top plate was 8.16 in case of guarantee pressure, it is considered that roller jig of peeling machine in this study was structurally safe.

Numerical analysis using k-ε model of unsteady state was performed to decide the optimal shape of power auxiliary apparatus in automotive engine. In order to obtain auxiliary electric power using coolant in automotive engine, shapes of 3 Types were compared. Furthermore to achieve the confidence of numerical analysis, the results of numerical analysis was compared with those of experiment. As the results, it showed that accuracy of numerical analysis was about 85~98%. Further the optimal shape, in this study, was Type-1, which had outer rounding R32.5, among 3 Types.

The MLCC electronic materials are used to make many industrial parts, for instance, such as smart phone, radio, LCD TV and so on. The screen ways and the rotor ways are known as methods that form electrode in MLCC. In these days, rotor ways have been frequently utilized because of its stability of quality. In this study, mixing characteristics for the inside of barrel of planetary mixer driver were investigated by numerical analysis using k-ε model of unsteady state, including effects for rotation and revolution. As the results, it showed that the flow of radius direction was mixed with regular pattern depending on time, however, the flow of longitudinal direction was mixed with same pattern regardless of time.