The application of the theoretical model to real assembly lines has been one of the biggest challenges for researchers and industrial engineers. There should be some realistic approach to achieve the conflicting objectives on real systems. Therefore, in this paper, a model is developed to synchronize a real system (A simulation model) with a theoretical model (An optimization model). This synchronization will enable the realistic optimization of systems. A job assignment model of the assembly line is formulated for the evaluation of proposed realistic optimization with multiple objectives. The objectives, fluctuation in cycle time, throughput, labor cost, energy cost, teamwork and deviation in the skill level of operators have been modeled mathematically. To solve the formulated mathematical model, a multi-objective simulation integrated hybrid genetic algorithm (MO-SHGA) is proposed. The performance of MO-SHGA is evaluated with the standard multi-objective genetic algorithm (MO-GA) with both deterministic and stochastic data settings. A case study of the goalkeeping gloves assembly line is also presented as a numerical example which is solved using MO-SHGA and MO-GA.

Piezodialysis involves the preferential permeation of ions over water molecules through charge mosaic membranes (CMM). This energy-efficient process incites interest as an alternative route to water desalination. But the development of effective CMMs remains a challenge due to their difficult fabrication. Herein, preparation of the positive and negative domains of a CMM were optimized. Negative poly(sodium styrene sulfonate) was blended in poly(vinyl alcohol) matrix, same as that of the positive poly(diallyldimethyl ammonium chloride). Results reveal that a balance between the two domains is critical for the CMM to achieve high salt enrichment and mechanical stability. This work was supported by NRF funded by the Korea government (MSIP) (No. 2017R1A2B2002109) and Basic Science Research Program of Ministry of Education (2009-0093816).

The utilization of composite columns is increasing due to the construction of high-rise buildings and large buildings. The commercially available concrete chimney steel column (ACT I) is a stable and economical structure, but there is a limit in the section size to be applied to a composite column subjected to a high load. We have developed a composite mega column with an integral structure by adding a plate to the central part of the ACT I column and installing a binding frame at a certain interval inside the central plate. In this study, to evaluate the compressive performance of the composite mega column, four test specimens were constructed with binding frame reinforcement, reinforcement spacing, and reinforced cross - sectional area. The structural performance of the composite section is compared with that of KBC2016 to evaluate the behavior of the specimen.

Recently, as the number of earthquakes has increased, the building structure standard has been revised in 2016. In order to minimize earthquake damage, steel frame is used as the most economical and efficient lateral resistance system. Also, when the steel braces are subject to Compressive load, which causes unstable behavior of the structure. In order to verify the compressive behavior of the reinforced Braces, structural performance tests were conducted with variables of slenderness ratio and the amount of reinforcement. This study investigates the structural performance of existing double - angle steel braces by reinforcing them with non- welded/assembled light-weight steel frames and proposes a suitable reinforced section.

In this paper, a structural integrity on the test rig with assembly plug to perform intermediate examination is evaluated. Structural analysis results between the test rig with non assembly plug and assembly plug are compared, because the assembly plug has an effect on the flow of the coolant in the test rig. A equivalent stress value on the test rig with assembly plug is increased more than the stress on the test rig with non-assembly plug. A shape optimization of the assembly plug is performed to decrease the stress. Considering a connection with the transport tool, a optimized shape of the assembly plug is presented to minimize the stress on the test rig. Using the optimized assembly plug, the equivalent stress on the test rig with the optimized plug is less than the stress on the test rig with the non-optimized plug.

The efficiency of the purchasing and procurement logistics is important in automotive industry. The rationalization of production system is directly impact on productivity and quality. For this reason importance of logistics is high. Despite we are continuously making effort, our country are still below the level than developed country on logistics efficiency. Rising labor costs is an important factor in increasing logistics costs. So workforce reduction in logistics department is a large part. We deal with A-company inbound logistics, especially procurement logistics in automotive logistics as research object. So in this study we do research on work load balance about workers. We do research on 1,475 kinds of components in procurement process. We applied work load balance algorithm on chassis, final, sequence, trim warehouses workers. According to number of workers and average M/H, algorithm is applied in two ways. After applied work load balance algorithm we reduced numbers of workers from 28 to 20 and improved worker load balance rate from 47.1% to 93.7%

산업부산물인 석탄회을 이용하여 잘피군락의 조성 가능성을 평가하기 위한 현장실험을 실시하였다. 오염된 점토질 해저면에 석탄회 조립물을 이용하여 인공지반을 조성하고 잘피를 이식한 후 모니터링을 실시하였다. 이식된 잘피는 조성된 지반에서 성공적으로 정착하였으며, 이식 후 24개월 이후부터는 이식된 잘피의 개체길이의 증가 및 영양번식을 통한 잘피의 밀도의 빠른 증가가 확인되었다. 또한 조성된 잘피군락 및 그 주변에서 저서생물 및 미세조류의 종수가 증가하여 자연잘피군락과 동일하게 연안역의 생물다양성 향상에 도움이 되는 것을 확인할 수 있었다. 이상의 결과로부터 석탄회 조립물은 잘피군락 조성에 적합한 재료임을 확인하였다.

When weapon system is designed and developed, a reliability is one of important factors to determine the development goal. The reliability analysis of the weapon system and equipment is based on MIL Specification, MIL-HDBK-217F and MIL-HDBK-338B. And the weapon system is operated on various environments by operating concept of the military using the weapon system. This study, at first, present failure rate by PSA comparing with failure rates by PCM, the different reliability analysis method, for same CCA(Circuit Card Assembly). And the study present change of reliability analysis results for CCA on various operation environment condition..

선박에 설치되는 개구(Opening)는 사람이 드나드는 문(door)과 화물 출입구(cargo access hatch) 그리고 닫힌 장소에 사람이 드나들기 위한 맨홀(manhole)이 있다. 특히 해치는 수밀이 필요한 경우가 많아 폐쇄장치가 복잡한 기구로 구성되게 된다. 이 연구에서는 생산효율 및 품질향상을 위해 유압으로 작동하는 취부용 지그(JIG)를 개발하였다.

Korean automobile industrial is in a difficult situation because of more competitive global market and lower demand. Therefore, domestic as well as global automobile manufacturers are making greater efforts in cost reduction to strengthen the competitiveness. According to statistical data, logistics cost in domestic manufacturers is higher than advanced countries. In this study, we developed program to effectively manage standard time of procurement logistics, and confirm based on A-automobile factory data. For the purpose, we develop the system which is possible to manage standard time as well as calculate man-hour. Program is not just for calculating and managing standard man-hour, scenarios analysis function will be added to calculate benefit while introduce logistics automated equipment. In this study we propose scenario using AGV instead of electric motor while move component. In the scenario analysis, job constitution is changed，and then we use system to compare the result. We can confirm standard man-hour is reduced from 22.3M/H to 14.3M/H. In future research, it is necessary scenario analysis function, and develop algorithm with realistic constraint condition.

Shelter that communication equipment and on-equipment material are mounted on is transported by airplane or vehicle, it has a function such as waterproof and shielding EMI. When the shelter is transported by car or helicopter, it is shocked by vibration and crash with the ground. So, three skids are attached to bottom of the shelter to reduce the shock. To confirm the durability of the structure of shelter, parallel drop and rotating drop test were done in accordance with KDS 0000-0000. However, the damage was discovered in the shelter. So, stiffening plate was added to skid and panel of partition wall to obtain durability and changed the shape of rubber buffer. In this paper, the cause of deformation and damage in the shelter was analyzed and improved shape through the structural analysis was verified.

In this paper, a design concept of post-tensioned precast bridge piers was proposed to improve seismic behavior of the bridge pier. Mild reinforcing bars are placed continuously along the height of the column. Prestressing tendons are also provided to obtain re-centering capability for seismic events. Arrangement of the axial steels to prevent buckling of rebars at plastic hinge region was suggested and enhanced seismic performance was verified by experiments. Moment-curvature analyses were performed to evaluate the effect of effective prestress on seismic behavior after verifying the calculation method by cyclic tests of the precast columns. A real bridge pier was designed to investigate the seismic performance according to different level of effective prestress. Level of effective prestress showed obvious effect on crushing displacement but negligible effect on lateral displacement at fracture of tendons and reinforcements.

This study investigates the performance of hollow precast segmental bridge columns with reinforcement details for material quantity reduction. The proposed triangular reinforcement details are economically feasible and rational, and facilitate shorter construction periods. The precast segmental bridge columns provides an alternative to current cast-in-place systems. We tested a model of hollow precast segmental bridge columns under a constant axial load and a quasi-static, cyclically reversed horizontal load. We used a computer program, Reinforced Concrete Analysis in Higher Evaluation System Technology (RCAHEST), for analysis of reinforced concrete structures. The used numerical method gives a realistic prediction of performance throughout the loading cycles for hollow precast segmental bridge column specimens investigated. As a result, proposed reinforcement details for material quantity reduction was equal to existing reinforcement details in terms of required performance.

Self-assembled monolayers(SAM) of microspheres such as silica and polystyrene(PS) beads have found widespread application in photonic crystals, sensors, and lithographic masks or templates. From a practical viewpoint, setting up a highthroughput process to form a SAM over large areas in a controllable manner is a key challenging issue. Various methods have been suggested including drop casting, spin coating, Langmuir Blodgett, and convective self-assembly(CSA) techniques. Among these, the CSA method has recently attracted attention due to its potential scalability to an automated high-throughput process. By controlling various parameters, this process can be precisely tuned to achieve well-ordered arrays of microspheres. In this study, using a restricted meniscus CSA method, we systematically investigate the effect of the processing parameters on the formation of large area self-assembled monolayers of PS beads. A way to provide hydrophilicity, a prerequisite for a CSA, to the surface of a hydrophobic photoresist layer, is presented in order to apply the SAM of the PS beads as a mask for photonic nanojet lithography.

선박엔진에서 회전을 하면서 연료 압축 흡기 배기 밸브를 일정 간격으로 여 닫는 축을 캠샤프트라 한다. 엔진 선행 조립 작업시간을 조사해 보니 켐 샤프트 조립 공정 이 공정별 표준시간 대비 소요시간이 353.4 분 으로 표준시간 156.2 분 보다 높아 시급히 개선이 요구되어 캠 샤프트 조립 시간 항목별 파레토도 분석을 통해 샤프트 조립 시간을 중점항목으로 선정하여 개선하여 개선 후 31.1 분으로 감소하였으며 연간 4800만원 원가절감을 하였다.