This study explored effects of a sludge-based biochar addition on nitrogen removal of membrane bioreactor (MBR) for wastewater treatment. The membrane fouling reduction by the biochar addition was also investigated. A dose of 3 g/L of the biochar was applied to an MBR (i.e., BC-MBR) and treatment efficiencies of organic matter and nutrient were analyzed. The MBRs with powdered activated carbon (i.e., AC-MBR) and without any additives were also operated in parallel. The average removals of COD and TN were improved with the biochar addition compared to those with the control MBR. Interestingly, operational duration was also increased with biochar addition. The CLSM analysis revealed that biomass amounts of BC-MBR and AC-MBR were reduced by more than 40%, and thickness of the biofilm attached to the membrane surface also was decreased. The physical properties of biochar surfaces were compared with a commercial powdered activated carbon. The specific surface area with 38 m2/g and pore volume with 0.13 cm3/g of the biochar were much smaller than those of the powdered activated carbon, which were 1100 m2/g and 0.67 cm3/g, respectively. Manufacturing conditions for the biochar production needs to be further investigated for enhancing physical properties for adsorption and biological improvement.
There are two primary sludge drying methods such as the direct heating microwave method and the indirect heating steam one. In this study, the drying treatment facility at sewage treatment plant A applied both of these drying methods. The research aimed to investigate the optimal operation approach for the drying facility, considering the input sludge and the moisture content data after the drying process. Moisture content and removal rate data were executed at the research facility from January 2016 to December 2018. First, the microwave, a direct heating drying method, performed intensive drying only on the outer surface of the sludge by directly applying heat to the sludge using far infrared rays, so effective sludge drying was not achieved. On the other hand, the steam method of the indirect heating method used steam from a gas boiler to maximize the utilization of the heat transfer area and reduce energy of the dryer, resulting in an effective sludge drying efficiency. The sludge moisture content brought into the sludge drying facility was about 80%, but the moisture content of the sludge that went through the drying facility was less than 10% of the design standard. Therefore, the steam method of the indirect heating method is more effective than the microwave method of the previous direct heating method and is more effective for maintenance It has proven that it is an efficient method of operating construction facilities.
This study is to manufacture a titanium dioxide (TiO2) photocatalyst by recycling sludge generated using titanium tetrachloride (TiCl4) as a coagulant. Compared to general sewage, a TiCl4 coagulant was applied to dyeing wastewater containing a large amount of non-degradable organic compounds to evaluate its performance. Then the generated sludge was dried and fired to prepare a photocatalyst (TFS). Scanning electron microscope-energy dispersive X-ray spectroscopy (SEM-EDX), X-ray diffraction (XRD), and nitrogen oxide reduction experiments were conducted to analyze the surface properties and evaluate the photoactive ability of the prepared TFS. After using titanium tetrachloride (TiCl4) as a coagulant in the dyeing wastewater, the water quality characteristics were measured at 84 mg/L of chemical oxygen demand (COD), 10 mg/L of T-N, and 0.9 mg/L of T-P to satisfy the discharge water quality standards. The surface properties of the TFS were investigated and the anatase crystal structure was observed. It was confirmed that the ratio of Ti and O, the main components of TiO2, accounted for more than 90 %. As a result of the nitric oxide (NO) reduction experiment, 1.56 uMol of NO was reduced to confirm a removal rate of 20.60 %. This is judged to be a photocatalytic performance similar to that of the existing P-25. Therefore, by applying TiCl4 to the dyeing wastewater, it is possible to solve the problems of the existing coagulant and to reduce the amount of carbon dioxide generated, using an eco-friendly sludge treatment method. In addition, it is believed that environmental and economic advantages can be obtained by manufacturing TiO2 at an eco-friendly and lower cost than before.
최근 생활방식의 변화로 인하여 실내 생활이 점점 증가함에 따라 다양한 인테리어 자재의 수요가 증가하고 있으며, 이에 따라 인테리어 스톤 제품 생산 과정에서 발생하는 산업 폐기물인 슬러지의 발 생도 더불어 증가하고 있다. 발생하는 슬러지는 전량 소각 및 매립되어 처리되고 있으며 환경파괴 및 매립지 부족 등의 문제로 슬러지 처리에 어려움을 겪고 있는 실정이다. 이와 더불어 최근 건설 현장의 골재 수급은 매우 어려운 상황이며 이는 직접적으로 레미콘의 품질 및 가격에 영향을 미치게 된다. 이 러한 문제점의 해결을 위하여, 본 연구에서는 모르타르 내부의 잔골재를 인테리어 스톤 슬러지로 치환 하여 슬러지의 친환경적 재활용성을 검토하고자 하였다. 선행 연구를 바탕으로 시멘트, 슬러지, 잔골 재, 고유동화제 등을 활용하여 배합비를 설정하였으며, 이에 대한 시험체를 제작 하였다. 잔골재 무게 대비 슬러지는 각각 5, 10, 15, 20%를 치환하였으며, 각 배합에 대한 유동성과 재령별 압축강도를 측 정하였다. 관입저항 실험을 통해 각 시편의 초결과 종결 시간을 확인하였으며 수은압입법을 통해 시편 별 내부의 공극을 측정하였다.
This research investigates the incorporation of eco-friendly materials, namely fly ash and artificial interior stone sludge into cement grouts. The study aims to establish the correlation between the microstructural properties and the compressive strength, providing a comprehensive behavior of fly ash and artificial interior stone (AIS) sludge on the cement grouts. A multifaceted experimental approach encompassing compressive strength testing, mercury intrusion porosimetry, thermogravimetric analysis, and scanning electron microscopy is employed. The result indicated that incorporating fly ash and artificial interior stone sludge into cement grouts led to a reduction in the porosity and refinement of the pore size. The thermogravimetry analysis revealed a notable impact of fly ash and artificial interior stone sludge on hydration and phase transition. The scanning electron microscopy findings of the microstructural enhancement confirmed that the combined incorporation of fly ash and AIS sludge densified the structure.
The object of this study is to feasibility assesment for co-digestion efficiency of food waste recycling wastewater(FWR) with thermal hydrolysis process dehydration cake (THP Sludge). As a result of THP pre-treatment experimental conditions to 160oC and 30 minutes, the solubility rate(conversion rate of TCOD to SCOD) of the THP sludge increased by 34%. And the bio-methane potential in the THP sludge increased by about 1.42 times from 0.230 to 0.328 m3 CH4/kg VS compared to the non-pre-treatment. The substrates of the co-digestion reactor were FWR and THP sludge at a 1:1 ratio. Whereas, only FWR was used as a substrate in the digestion reactor as a control group. The experimental conditions are 28.5 days of hydraulic retention time(HRT) and 3.5 kg VS/m3-day of organic loading rate(OLR). During the 120 days operation period, the co-digestion reactor was able to operate stably in terms of water quality and methane production, but the FWR digestion reactor deteriorated after 90 days, and methane production decreased to 0.233 m3 CH4/kg VS, which is 67% of normal condition. After 120 days of the experiment, organic loading rate(OLR) of co-digestion reactor was gradually increased to 4.5 kg VS/m3-day and operated for 80 days. Methane production during 80 days was evaluated to be good at the level of 0.349 m3 CH4/kg VS. As a result of evaluating the dehydration efficiency of the sludge before/after 150-180oC THP using a filter press, it was confirmed that the moisture content of the sludge treated before THP at 180oC was 75% and improved by 8% from 83-85% level. Therefore, it is expected that the co-digestion reactor of FWR and THP sludge will ensure stable treatment water quality and increase bio-methane production and reduction effect of dehydration sludge volume.
The anaerobic digestion process produces methane while stabilizing sludge. As of 2020, 62 anaerobic digesters in public wastewater treatment plants are operational in Korea. Many researchers have studied to improve digester performance. Thermal hydrolysis technology is one of the pre-treatment methods for treating sludge. Reduced retention time and enhanced biogas production are the main advantages of sludge disintegration at relatively high temperatures and pressures. But nutrients like nitrogen and phosphorus are released from the pre-treated sludge. Phosphorus is a non-renewable resource that is essential to food production. Wastewater receives 20% of the total phosphate discharge, while 90% of the influent phosphorus load is in sludge. For efficient phosphorus recovery, it is essential to comprehend the phosphorus release characteristics during wastewater treatment, including anaerobic digestion. Biological or chemical processes can achieve phosphorus removal to comply with the effluent discharge limits regulations. The three primary sources of phosphorus in sludge are aluminum-bound phosphorus (Al-P), polyphosphate in phosphorus-accumulating organisms (PAOs), and iron-bound phosphorus (Fe-P). Anaerobic digestion is the typical method for recovering carbon and phosphorus. However, previous research has demonstrated that most phosphorus in anaerobic digestion occurs as a solid phase coupled with heavy metals. Therefore, the poor mass transfer rate results in a slow phosphorus release. Due to the recent growth in interest and significance of phosphorus recovery, many researchers have studied to improve the quantity of phosphorus released into the liquid phase through chelation addition, process operation optimization, and disintegration using sludge pre-treatment. The study aims to investigate characteristics of the phosphorus release associated with the thermal hydrolysis breakdown of sludge and propose a method for recovering phosphorus in a wastewater treatment plant. When solubilizing sludge using thermal hydrolysis pre-treatment, organic phosphates, inorganic phosphates, and polyphosphates are converted into ortho-phosphate. Therefore, applying thermal hydrolysis, anaerobic digestion, and phosphorus recovery processes (struvite formation or microbial electrolysis cells) can recover carbon and phosphorus.
PURPOSES : In this study, to improve the quality and construction performance of backfill materials for road excavation and restoration, the basic properties of rapid-hardening materials and stone sludge are analyzed to propose an optimal mix design.
METHODS : To utilize rapid-hardening materials and stone sludge as controlled low-strength materials for pipeline construction in downtown areas, specimens were prepared for each compounding condition of fast-hardening materials. Flow, slump, and compressive strength tests were performed at various setting times. Subsequently, the physical and mechanical characteristics of the rapid-hardening backfill material for each mixing factor were analyzed.
RESULTS : When ultrafast hardening cement and stone sludge are used, a setting time exceeding 30 min is required for a water–binder (W/B) ratio of 200% or higher. Considering the economic feasibility of ultrafast hardening cement, a W/B of 300% is considered the most suitable when high-performance superplasticizer and retarders are mixed. A flow test was performed on the rapid-hardening backfill material and the results show that if the mixing time exceeds 10 min, then the fluidity decreases rapidly, which necessitates a higher amount of superplasticizer. When ultrafast hardening cement is used, the initial strength (based on 4 h) is 0.7 MPa or higher for all formulations at a W/B ratio of 300%, and the compressive strength decreases slightly as the amount of superplasticizer is increased by 0.1%.
CONCLUSIONS : Based on the fluidity and strength of the backfill material, which is composed of a rapid-hardening material and stone sludge, the most optimal performance is achieved when ultrafast-hardening cement with a W/B ratio of 300% is used in addition to a highperformance fluidizing agent 0.3% (wt./B) and retarder 0.2% (wt./B).
This research was conducted for dewatered sludge cake of industrial wastewater treatment, i.e., as the object of inorganic sludge discharged especially in iron & steel manufacturing shop which used Air drying system to reduce water content. That drying system's single-type cyclone separator was confirmed to have significantly lower separation efficiency on the conditions 20μm and below of particular size through computational fluid dynamics(CFD) analysis. However, we found out the primarily advanced value of separation efficiency on dual-type directly connected. Regarding separation efficiency on size of 10μm, the efficiency of a single-type was presented at 51.91%. On the other side, the efficiency of the dual-type was 97.88%. This advanced effect of the dual cyclone separator was checked at a demo facility of air drying equipment designed by 340m3/min of airflow on site.
Application of the membrane process to wastewater treatment and reuse has been increasing due to water shortage, water pollution and an increase in water demand. Membrane fouling including biofouling should be controlled to extend its application. In this study, modulation of diffusible signal factor (DSF) system, the quorum sensing (QS) system that regulates EPS formation by microorganisms, was considered as a promising option to manage biofouling. Among many DSF compounds, cis -2-Decenoic acids (CDA) was selected. The experimental results showed that, as the CDA concentration increased, the density and number of stained cells decreased. The lowest density was observed when the CDA concentration of 300 nM was applied. The EPS on membrane surface decreased with increasing concentration of CDA. The CDA dosing also affected the EPS composition. At the 300 nM CDA dose, the total EPS reduced by up to 57% and the protein fraction by 35%. This study revealed the biofilm reduction effect of CDA under various conditions for MBR sludge. The application of CDA can be adapted to control biofouling in the MBR process.
Here, we report the development of a new and low-cost core-shell structure for lithium-ion battery anodes using silicon waste sludge and the Ti-ion complex. X-ray diffraction (XRD) confirmed the raw waste silicon sludge powder to be pure silicon without other metal impurities and the particle size distribution is measured to be from 200 nm to 3 μm by dynamic light scattering (DLS). As a result of pulverization by a planetary mill, the size of the single crystal according to the Scherrer formula is calculated to be 12.1 nm, but the average particle size of the agglomerate is measured to be 123.6 nm. A Si/TiO2 core-shell structure is formed using simple Ti complex ions, and the ratio of TiO2 peaks increased with an increase in the amount of Ti ions. Transmission electron microscopy (TEM) observations revealed that TiO2 coating on Si nanoparticles results in a Si-TiO2 core-shell structure. This result is expected to improve the stability and cycle of lithium-ion batteries as anodes.
The ballasted flocculation effects of the mill scale and magnetite on activated sludge were investigated. Both ballasted flocculants (BF) could remarkably improve the sludge settleability in terms of zone settling velocity (ZSV) and sludge volume index (SVI). With the BF dosage of 0.2 to 2.0 g-BF/g-SS, the magnetite particles showed better efficiency on improving settling behavior of activated sludge than the mill scale due to higher surface area and hydrophobic property. The efficiency of SVI30 with magnetite injection was 2.5 to 11.3% higher than mill scale injection and that of the ZSV appreciated from 23.7% to 44.4% for magnetite injection. Averaged floc size of the BF sludge with magnetite dosage (0.5 g-BF/g-SS) was 2.3 times higher than that of the control sludge. Dewaterability of the sludge was also greatly improved by addition of the BF. The specific resistance to filtration (SRF) was reduced exponentially with increasing the dosage of BF. However, the BF’s particle size effect on the SRF looks to be marginal. Consequently, for improving the dewaterability, the BF played a physical role to remove the pore water of the biological flocs by intrusive attachment and a chemical role to induce aggregation of the flocs by charge neutralization.
The effects of activated carbon originated Ballasted Flocculant (BF) on the settleability of activated sludge and the recovery of BF by Hydro-cyclone (HC) were analyzed experimentally. Two kinds of BF (M-I: 125-250 μm, M-II: 250-425 μm in dia.) and three kinds of activated sludges with different SS concentration (2,300-7,100 mg/L) were applied for this study. With the dosage variation of BF from 0.14 to 1.3 g-BF/g-SS, we could obtain 24-31% improvement in SV30 (Sludge Volume after 30min sedimentation) for the lowest SS concentration sludge (2,300 mg/L). Whereas the SV30 improvement was much higher as 44-48% for the highest SS concentration sludge (7,100 mg/L). The settling characteristics of the sludge with BF followed Vesilind model the best among three models (Vesilind, Takacs and Cho model). HC could effectively separate BF with the separation efficiency of 70-90% and over 95% separation efficiency could be obtained when the HC was applied twice.
Sludge incineration facilities are socially recognized as a hate facility. Therefore, a careful deodorization plan must be established. Therefore, the incineration facility must conduct research on odor ventilation. In this study, a odor diffusion simulation in an incineration facility was conducted and analyzed. In particular, research was carried out on carry-in rooms, pre-treatment rooms, and storage facilities for crops, which are expected to rapidly spread odor. As a result, ammonia 1.62, hydrogen sulfide 0.63, and acetaldehyde 0.73 were found in the transfer room. In addition, pretreatment rooms and stencil storage facilities were found to be lower than regulatory standards.
The basalt fiber is expected to become a trend for industrial fibers as they have better properties of heat-resistant, non-combustion, absorbent, soundproof, moistureproof, lightweight, corrosion resistant, and high strength properties. Also, the fiber is found to be non-toxic and harmless to the human body. Therefore, in this study, we analyzed the chemical and mineral compositions of powdered sludge of basalt produced at seven sites on Jeju Island for the development of fire resistance insulating material for a building. The results showed that the basalt stone sludge is made from only sodium calcium aluminum silicate and ferridioside components unlike the basalt rock.