This study is to deal with the cause analysis and improvement ideas for breakage to hydraulic pipes mounted on self-propelled howitzers. Hydraulic piping is one of the core components of a hydraulic system. This is because in the case of devices that use hydraulic pressure as a power source, hydraulic oil is supplied through hydraulic piping to operate. Compared to the main hydraulic assembly, its importance is low, so there are not many studies or failure analysis cases on it. However, contrary to this, cases of hydraulic pipe failure account for a significant proportion of the total number of failures, requiring in-depth technical review. In this study, we aim to analyze the causes of failures in hydraulic pipes of self-propelled guns operated by the military and propose improvement measures. It is expected that this study will aid as a reference for problem solving when similar failures occur in the future.
To secure approval for a decommissioning plan in Korea, it is essential to evaluate contamination dispersion through groundwater during the decommissioning process. To achieve this, licensees must assess the groundwater characteristics of the facility’s site and subsequently develop a groundwater flow model. It is worth noting that Combustible Radioactive Waste Treatment Facility (CRWTF) is characterized by their simplicity and absence of liquid radioactive waste generation. Given these facility characteristics, the groundwater flow model for CRWTF utilizes data from neighboring facilities, with the feasibility of using reference data substantiated through comparative analysis involving groundwater characteristic testing and on-site modeling. To enable a comparison between the actual site’s groundwater characteristics and the referenced modeling, two types of hydraulic constant characterization tests were conducted. First, hydraulic conductivity was determined through long-term pumping and recovery tests. The ‘Theis’ and ‘Cooper-Jacob’ equations, along with the ‘Theis recovery’ equation, were applied to calculate hydraulic conductivity, and the final result adopted the average of the calculated values. Secondly, a groundwater flow test was conducted to confirm the alignment between the main flow direction of the referenced model and the groundwater flow in the CRWTF, utilizing the particle tracking technique. The evaluation of hydraulic conductivity from the hydraulic constant test revealed that the measured value at the actual site was approximately 1.84 times higher than the modeled value. This variance is considered valid, taking into consideration the modeling’s calibration range and the fact that measurements were taken during a period characterized by wet conditions. Furthermore, a close correspondence was observed between the groundwater flow direction in the reference model (ranging from 90° to 170°) and the facility’s actual flow direction (ranging from 78° to 95°). The results of reference data for the CRWTF, based on the nearby facility’s model, were validated through the hydraulic properties test. Consequently, the modeling data can be employed for the demolition plan of CRWTF. It is also anticipated that these comparative analysis methods will be instrumental in shaping the groundwater investigation plans for facilities with characteristics similar to CRWTF.
Hydraulic cylinders are hydraulic system parts widely used in various industries such as construction machinery, machine tools, robots, automobiles, and automation systems. The maximum capacity of vane pumps used in machine tools is 70bar, but the actual operating pressure is less than 50bar. The allowable pressure of a commercial hydraulic cylinder is 140 - 210 bar, so it is heavy and uneconomical because it uses thick and strong materials. In this paper, we intend to develop a small and lightweight hydraulic cylinder suitable for the allowable pressure of 50bar or less so that it can be used in the hydraulic system field. In order to develop a compact hydraulic cylinder, flow analysis, and structural analysis were conducted under piston forward and backward conditions. The analyzed flow rate value was calculated to be suitable for the operation of the hydraulic cylinder. As a result of comparing the stress calculated under the forward/backward condition of the piston with the yield stress of the material, the safety factor was calculated to be more than 2.5.
In order to analyze the pressure drop of the fluid passing through the hydraulic coupler, a flow model using the Computational Fluid Dynamics (CFD) analysis technique was developed and the fluid flow rate and pressure distribution inside the coupler were analyzed. The analysis model was corrected by comparing the pressure drop measurement using a 6.35mm hydraulic coupler with the ISO reference value and the simulation prediction value. Using the calibrated model, the flow rate and pressure drop of 13 types of hydraulic couplers distributed on the market were analyzed, and their performance was determined by comparing them with ISO reference values. In the case of type A coupler, the pressure drop was generally higher than the ISO reference value, and in the case of type B coupler, the pressure drop was similar to or lower than the ISO reference value. It was confirmed that the complex flow analysis inside the hydraulic coupler could be easily performed through computational fluid dynamics (CFD) modeling, and based on this, problems could be identified and performance could be improved performance.
In actual seawater desalination plant, the pressure loss due to frictional force of pipe is about 3~5 bar. Also, the pressure loss at pipe connection about 1~3 bar. Therefore, the total pressure loss in the pipe is expected to be about 4~8 bar, which translates into 0.111 to 0.222 kWh/m3 of energy when converted into the Specific Energy Consumption(SEC). Reducing energy consumption is the most important factor in ensuring the economics of seawater desalination processes, but pressure loss in piping is often not considered in plant design. It is difficult to prevent pressure loss due to friction inside the pipe, but pressure loss at the pipe connection can be reduced by proper pipe design. In this study, seawater desalination plant piping analysis was performed using a commercial network program. The pressure loss and SEC for each case were calculated and compared by seawater desalination plant size.
To develop a high pressure main drive hydraulic cylinder for concrete pumping car, it is essential to accurately predict the internal flow structure of the hydraulic cylinder and ensure structural stability. Therefore, in this study structural and buckling analysis were essentially used for safe design. From analysis results, the maximum equivalent stress occurred when the cylinder thickness was 15 mm and the hydraulic cylinder was deemed to be structurally safe. The buckling analysis of the hydraulic cylinder assembly showed that the critical load factor was from 1.3732 to 12.021 and the critical force factor in the entire area was not observed because the critical load factor was greater than 1. The average flow rate of cylinder was uniformly distributed and the flow rate error for the inlet and outlet port could be found to be approximately identical to that of 2 %.
The Auxiliary Building Controlled Area Emergency Exhaust Air Cleaning Units (ACU) should be taken into account in the accident analysis that the entire gaseous radioactive material is exhausted to the environment through the auxiliary building without any filtration until the pressure reaches a negative pressure, approximately -0.25 inch, water gauge, when the ACU operation is credited in the analysis. Thus, this paper performed thermal-hydraulic analysis using GOTHIC program and showed the exhaust flow from each room in the auxiliary building controlled area to maintain room pressure not greater than (-) 0.25 inch water gauge.
A press which has a 20 percent share in machine tools is one of the production facilities. The press has been used to make a hole or to bend metal plates. However, recently hydraulic press is used to reinforce competitiveness of the manufacturing industry. The press by using metal powder makes products without additional process while conventional processing machine makes products after removing unnecessary parts. In this way, large quantity of products can be produced in a short time. Researches to manufacture products by the press have been proceeding after 1970. In this study, structure and displacement analysis for punch used as the component for hydraulic press was investigated and structural stability was identified based on the results
본 연구에서는 태풍 나크리에 의한 해운대 해수욕장의 쇄파대 수리특성을 SWASH 모형을 이용하여 분석하였다. 국립해양 조사원에서 제공하는 파랑관측자료를 바탕으로 태풍 나크리 내습 시의 대표파를 선정하였다. 수치모형에서 입사파는 JONSWAP Spectrum에 의한 불규칙파로 선정하였다. SWASH 모형에 의해 산정된 해빈류 패턴은 현지관측자료와 비교하였으며 수치모형에서 산정된 최대소상고는 비디오 모니터링 자료 및 경험식과 비교하였다. 최대소상고의 위치는 비디오 모니터링 자료에 나타난 파흔을 이용하여 유추하였으며 태풍 NAKRI(1412) 내습 시 S 계열의 파랑이 지배적으로 작용하였으며 동백섬측에서 미포측으로 연안류가, 해운대 해수욕장 중앙부근에서 이안류가 발생하였다. SWASH 모형을 이용하여 산정한 최대소상고(1.15 m)는 비디오 모니터링 자료(1.26 m)와 유사한 경향성을 나타냈으며 Stockdon et al.에 의해 제시된 경험식(1.33m)과 비교적 유사하게 나타났다.
The hydraulic equipments has a high utilization in the many works such as the excavation, planation and crane works in the construction sites. They are an essential equipments in the construction site and the loading & unloading works of the large size objects.
In the many parts which are composed of the hydraulic equipments, the main control valve(MCV) is the core of the equipments. The hydraulic energy from the pump controls the direction and the rate of flow by MCV. And the flow rate of the MCV inlet operate some actuators to perform the diverse action of the spool. So, it is important to analysis the shape of the flow path and the notch of the spool. In order to perform the optimal design of the 6-way valve, the study for the analysis of the flow path and the pressure distribution according to the pressure control, which to meet use condition, must be performed.
In this study, we carried out the reverse-engineering of the MCV using the parametric technique as the first step in the research of the MCV. And we analyzed the shape of the flow path and the pressure distribution for the notch of the spool using the optimal modeling of the MCV.
A CCTV inspection method has been widely used to assess sewer condition and performance, but Korea lacks a proper decision support system for prioritizing sewer repair and rehabilitation (R&R). The objective of this paper is to introduce the results that we have developed in the Sewer Condition Assessment and Rehabilitation Decision-making (SCARD) Program using MS-EXCEL. The SCARD-Program is based on a standardized defect score for sewer structural and hydraulic assessment. Priorities are ranked based on risk scores, which are calculated by multiplying the sewer severity scores by the environmental impacts. This program is composed of three parts, which are decision-making for sewer condition and performance assessment, decision-making for sewer R&R priority assessment, and decision-making for optimal budget allocation. The SCARD-Program is useful for decision-makers, as it enables them to assess the sewer condition and to prioritize sewer R&R within the limited annual budget. In the future, this program logic will applied to the GIS-based sewer asset management system in local governments.
The pneumatic hydraulic braker which is attached to an excavator is widely used in the construction industry field, and is increasing its capacity and performance because many users want high power and efficiency of the pneumatic hydraulic braker. The structure of a pneumatic hydraulic braker is composed of piston, rod(chisel), back head gas chamber, and directional control valve. The performances of a pneumatic hydraulic braker are impact force, impact energy, impact rate, etc., and depend on the hydraulic components and system. This paper will argue that the performances are investigated and analysed using the AMEsim program which is used in hydraulic and pneumatic system. It is shown that the performances of the heave duty pneumatic hydraulic braker are good in many fields relative to other brakers during the simulation process
Using a high-rise building water piping after hydrostatic test of the reliability of the leak to be completed if the pressure is maintained until the leak is not commercially available considered. Due to the nature of high-rise buildings and the construction period will take several years from the lower levels of use of the water supply and fire fighting water pipe construction is in progress, the order of which I do most of the first pipe to the construction and more than three years. So kind of riser pipe is complete, install the valve in the basement by installing an automatic pump to maintain a constant pressure after hydrostatic test and after each floor plumbing piping is complete, the progress of the hydrostatic test without undergoing a separate branch pipe the valve is opened automatically when the number of the pressing pressure of the structure. I kind of do and keep working pressure of pipe until the completion of the construction work to keep the damage to human error when it is intended to prepare. In winter, the frost protection and an alternative to drainage water pipe is damaged or deformed, even if unaware of the finishing work to the building, the use of the damage caused by a leak in a after construction of finish work to be expected. Alternative to reduce this damage if the pressure test without fear of freezing to help maintain long-term commercial pressures may be considered.