In order support the design support system of small and medium-sized shipbuilding companies that carry out designs using 2D CAD, this study developed a system that automatically calculates the cable length by extracting the Y-axis value expressed as text data in 2D CAD. By setting the equipment where the cable starts and ends, the essential route and the installation rate were checked so that the optimal route of the cable could be calculated. As a result, the value calculated based on the optimal route and length of the cable by extracting the data of 2D CAD through this study was the same as the value previously calculated by the actual user, and the installation rate was less than 130% so there was no problem with the on-site installation. In addition, it was confirmed that the cable length calculated through this was reduced by about 7% compared to the existing work.

The structure and magnetic properties of composite powders prepared by ball milling a mixture of Fe2O3 ‧ (0.4-1.0)Fe were investigated. Hysteresis loops and differential scanning calorimetry (DSC) curves are used to characterize the materials and to examine the effect of the solid state reaction induced by ball milling. The results showed that a solid state reaction in Fe2O3 ‧ (0.4-1.0)Fe clearly proceeds after only 1 h of ball milling. The system is characterized by a positive reaction heat of +2.23 kcal/mole. The diffraction lines related to Fe2O3 and Fe disappeared after 1 h of ball milling and, instead, diffraction lines of the intermediate phase of Fe3O4 plus FeO formed. The magnetization and coercivity of the Fe2O3 ‧ 0.8Fe powders were changed by the solid state reaction process of Fe2O3 by Fe during ball milling. The coercivity of the Fe2O3 ‧ 0.8Fe powders increased with increasing milling time and reached a maximum value of 340 Oe after 5 h of ball milling. This indicates the grain size of Fe3O4 was clearly reduced during ball milling. The magnetic properties of the annealed powders depend on the amount of magnetic Fe and Fe3O4 phases.

We report the effect of plastic deformation on the thermoelectric properties of n-type Bi2Te2.5Se0.5 compounds. N-type Bi2Te2.5Se0.5 powders are synthesized by an oxide-reduction process and consolidated via sparkplasma sintering. To explore the effect of plastic deformation on the thermoelectric properties, the sintered bodies are subjected to uniaxial pressure to induce a controlled amount of compressive strains (-0.2, -0.3, and -0.4). The shaping temperature is set using a thermochemical analyzer, and the plastic deformation effect is assessed without altering the material composition through differential scanning calorimetry. This strategy is crucial because the conventional hotforging process can often lead to alterations in material composition due to the high volatility of chalcogen elements. With increasing compressive strain, the (00l) planes become aligned in the direction perpendicular to the pressure axis. Furthermore, an increase in the carrier concentration is observed upon compressive plastic deformation, i.e., the donorlike effect of the plastic deformation in n-type Bi2Te2.5Se0.5 compounds. Owing to the increased electrical conductivity through the preferred orientation and the donor-like effect, an improved ZT is achieved in n-type Bi2Te2.5Se0.5 through the compressive-forming process.

한국의 전통 과자인 유과는 거의 모든 공정이 수작업으로 제조되기 때문에 공정 중 작업자 및 작업도구 등에 의한 교차오염으로 인한 안전문제가 제기되고 있다. 본 연구에서는 유과 제조 공정 중 찹쌀의 불림 단계에서 증가된 미생물을 제어하기 위하여 항균 활성이 있는 용액 9가지 용액(40% 자몽종자 추출물, 100% 계피 추출물, 70% 에탄올, 100% 식초, 0.2% 차아염소산나트륨, 40% 초산나트륨, 40% 탄산수소나트륨, 40% 사과산, 40% 구연산)을 이용하여 Escherichia coli, Staphylococcus aureus, Listeria monocytogenes, Salmonella typhimurium, Bacillus cereus에 대해 항균 효과를 비교 확인하였다. Disk diffusion법을 통해 40% 사과산과 구연산에서 높은 항균 효과를 확인할 수 있었고, 추가로 항균용액의 농도, 처리방법 및 시간을 최적화한 결과 1% 사과산-구연산을 10분 동안 처리 시 세균 5종을 모두 사멸시켜 높은 항균효과를 확인할 수 있었다. 불림단계의 찹쌀에 1% 사과산-구연산으로 정치 및 교반하면서 10분 동안 세척하였을 때 일반세균과 대장균군의 수가 각각 4.0 Log CFU/g와 5.0 Log CFU/g씩 감소하였다. 이상의 결과로 볼 때 1% 사과산-구연산으로 불린 찹쌀에 대해 침지와 교반으로 10분 동안 처리함으로써 전통 유과 제조과정 중 쌀의 불림단계에서 증가된 미생물을 효과적으로 저감화 할 수 있음을 확인하였다.

선박의 건조공정 중 강재의 절단과 곡 가공, 용접에 있어 화염의 사용은 필수적이다. 현재 조선소의 강재 절단과 가공 과정에서 는 아세틸렌이 화염 연료로 가장 많이 사용되고 있지만, 폭발 사고의 위험성과 상대적으로 적은 발열량의 한계로 최근에는 프로판 연료의 활용이 증가하고 있다. 하지만 프로판 연료는 상대적으로 가공 속도가 느리고, 가공 시 슬래그의 발생빈도가 높아 품질이 저하된다. 대체 연료로써 프로필렌이 주목받으며 가공 속도와 품질향상에 대한 기대가 증가하고 있다. 프로필렌은 발열량이 우수한 연료로 강재 가공 간 생산성과 가공 품질의 우수성을 갖추고 있다. 이에 본 논문에서는 프로판, 프로필렌 화염을 이용한 철판 가공 시 각 연료의 연소 특성을 분 석 및 비교하였다. 프로필렌 화염을 이용한 철판 가공 시 배출되는 온실가스와 유해가스를 프로판 연료의 배출량과 비교하여 저감효과를 실험적으로 확인하였다. 또한, 가공 연료에 따른 입열량이 선박용 강재의 기계적 강도 변화에 미치는 영향을 알아보기 위해 열 분포실험과 인장시험을 수행하였다. 실험 결과로, 대체 연료인 프로필렌을 사용할 때 프로판 연료에 비해 온도분포가 고르게 나타났다. 기계적 강도 실 험 결과로 인장강도의 저하는 관찰되지 않았으나, 변형률은 감소하는 경향을 보였다. 본 연구의 결과를 바탕으로 향후 실제 조선소의 강재 가공 및 절단과정에 적용하였을 때, 발생하는 문제점에 대한 분석 및 보완연구를 수행할 예정이다.

In this paper, a heat exchange system using cooling dehumidification and mixing process was proposed as an experimental study for a white smoke reduction heat exchanger system under winter condition. The white smoke reduction heat exchange system is divided into an EA part, SA part, W part and mixing zone. For the operating conditions, three types (Cases 1, 2, and 3) were selected depending on whether EA fan, SA fan, and A-W heat exchanger were operated. In addition, in order to visualize the white smoke exhausted from the mixing zone, it was photographed using CCTV. In order to investigate the performance of the white smoke reduction heat exchange system, the temperature reduction rate and absolute humidity reduction rate of EA and the heat recovery rate of W were calculated. The temperature change of EA and SA according to operating conditions was most effective in Case 3, and the temperature and absolute humidity at the outlet of the mixing zone were greatly reduced. From the results of the white smoke visualization, it was confirmed that the white smoke generation mechanism was different depending on the operating conditions, and the amount of white smoke generation was greatly reduced.

A manufacturing company should produce its products and make a profit to continue its management. With the adoption of a multi-category small-volume production system, manufacturers that produce concrete pump-cine products are carrying out improvement activities to increase their market share amid the business-to-customer business environment. However, the slump in the construction investment environment has led to a decline in sales of concrete pump trucks. The purpose of holding inventory is to prevent loss of sales opportunities with the rate of change in the sales plan, and reducing the rate of change in the product can reduce unnecessary inventory and, in order to realize this, the goal of reducing inventory can be achieved by reviewing the parts that can be designed for common use. Therefore, to reduce the inventory of concrete pump trucks, semi-finished publicization design is necessary. According to the analysis, the frame assembly process of the 32M model is common. Production capacity can be secured without loss of sales opportunity.

The objective of this study is to find the optimal production process in the aluminum IMS core parts. To reduce the production process, the total stage was designed at a total of 2 stages and 3 stages. In the total 2 stages process, the production stage was divided into a shaft part production and a yoke part production. In the total 3 stages process, the yoke production stages were subdivided into the 2 stages for distributing the stress. The results were compared and analyzed in terms of effective stress, folding characteristics and load characteristics. The stress distributions according to the production total stages were almost the same, the yoke production stage was received high stress due to the high strain. Both the tubular shaft yoke and solid shaft yoke according to the production total stages did not have any problems in the production because there did not occur the folding, metal flow and under-fill. When the total 2 stages were employed, the load for producing the tubular shaft yoke and the solid shaft yoke was decreased by 35.0% and 27.1%, respectively. As the results, when the total 2 stages process is applied rather than 3 stages process, the product is produced quickly and it is expected to be advantageous for the production cost due to the low load.

This study was aimed to examine inorganic fouling and fouling reduction method in direct contact membrane distillation(DCMD) process. Synthetic seawater of NaCl solution with CaCO3 and CaSO4 was used for this purpose. It was found in this study that both CaCO3 and CaSO4 precipitates formed at the membrane surface. More fouling was observed with CaSO4(anhydrite) and CaSO4･0.5H2O(bassanite) than CaSO4･2H2O(gypsum). CaCO3 and gypsum were detected at the membrane surface when concentrates of SWRO(seawater reverse osmosis) were treated by the DCMD process, while gypsum was found with MED(multi effect distillation) concentrates. Air backwash(inside to out) was found more effective in fouling reduction than air scouring.

The purpose of this study was to establish the noise characteristics of noise sources and the corresponding noise reduction measures during each manufacturing process closest to the workers in the metalworking factory. To this end, the noise generated in the manufacturing process of metal products was measured and analyzed, and the frequency characteristics of noise sources and the causes of noise were identified. The noise map was used to predict the noise reduction effect. Moreover, it is expected that this will ultimately contribute to the reduction of human risks caused by the noise of the civil environment around metalworking factories.

This study focuses on the fabrication of a WC/Co composite powder from the oxide of WC/Co hardmetal scrap using solid carbon in a hydrogen gas atmosphere for the recycling of WC/Co hardmetal. Mixed powders are manufactured by mechanically milling the oxide powder of WC-13 wt% Co hardmetal scrap and carbon black with varying powder/ball weight ratios. The oxide powder of WC-13 wt% Co hardmetal scrap consists of WO3 and CoWO4. The mixed powder mechanically milled at a lower powder/ball weight ratio (high mechanical milling energy) has a more rapid carbothermal reduction reaction in the formation of WC and Co phases compared with that mechanically milled at a higher powder/ball weight ratio (lower mechanical milling energy). The WC/Co composite powder is fabricated at 900℃ for 6 h from the oxide of WC/Co hardmetal scrap using solid carbon in a hydrogen gas atmosphere. The fabricated WC/Co composite powder has a particle size of approximately 0.25-0.5 μm.

Ochratoxin A (OTA) is one of the most important mycotoxins owing to its widespread occurrence and toxicity including nephrotoxicity and potential carcinogenicity to humans. Since OTA is stable under most food processing conditions, OTA has been detected not only in a wide range of agricultural commodities such as cereal grains but also their processed products. Nonetheless, it is known that significant reduction of OTA may be achieved under higher temperature and alkaline conditions. In this study, the effects of retorting cooking process on the stability of OTA in spiked (20 μg/kg of dry weight basis) rice and oat porridge (10% solid content; w/v) in the presence and absence of baking soda was investigated using a laboratory horizontal steam retort system. The samples were heated in a pot at 85°C central temperature until it becomes gelatinized, packed in retort pouched, and heat-processed in pressurized retort machine (at 121°C for 25 min) followed by drying in 50°C oven overnight. Samples were analyzed for OTA by high-performance liquid chromatography with a fluorescence detector (HPLC-FLD). The reduction of OTA in retorted rice and oat porridge were 54% and 17%, respectively, while greater reduction of OTA was observed at increased amount of baking soda. The reduction of OTA in retorted rice porridge with 0.5% and 1% baking soda were 55% and 66%, respectively. In the retorted oat porridge, reduction of OTA was also evident to result in 30% and 48% with 0.5% and 1.0% of added baking soda, respectively. These results suggest that OTA in rice and oat may be reduced significantly by retorting process. In addition, added baking soda may positively impact the reduction of OTA.

Assessment of noise exposed population is to check the environment noise level and social influence in order to reduce the risks such as annoyance and disturbance that are generated by environmental noise. Also, this method suggests the preferential noise abatement policy and action plan by accurately finding the area that the noise causes harmful effect to human health. Recently, a noise map, which can predict noise in comprehensive area, is used for the assessment of noise exposed population, breaking from the methods using existing measures. In particular, countermeasure for noise can be considered more effectively by using assessment methods of noise exposed population for specific noise level, area, and building types which are the main input factors in noise maps. In this study, we propose noise reduction ranking decision at ship construction and repair process due to noise map.

There is a considerable amount of research on metal material product worker’s hearing loss caused by noise that comes from manufacturing process. A further investigation that characterizes the sound that comes from manufacturing process of metal material products. however. To do this, a noise management plan is needed. It should include a generated sound process from the main sources of disturbance at manufacturing process areas. And a soundproof measurement will identify the amount of noise reduction needed for a hearing-safe working environment. Finally, researchers in this study measured tests on the noise and the vibration process, and the noise caused by operations allowed for an investigation on the suitability of certain environmental conditions. Noise-related programs can be used to predict the noise distribution of the noise level characteristic. This can help identify and reduce the presence of sound interference through sound proofing measures.

현재의 역삼투막 담수화는 전체 담수화 시장의 60%정도를 점유하고 있으며, 향후 2020년에는 70%까지 증가할 것으로 예상되고 있다. 역삼투막 공정의 Cost는 전처리 공정, 멤브레인 배치, 원수 및 최종 생산수의 요구수질 조건 등에 따라 다르므로, 설계에서 운영에 소요되는 모든 비용 구성을 이해하는 것이 중요하다. 대부분 전력비와 시설투자 비용에 80% 이상이며, 운영/유지보수에 20% 정도 차지한다. 당사에서는 역삼투막 전력비저감 및 고효율 전처리 개발과 운영/유지비용을 줄이기 위한 기술개발을 하고 있다. 또한 탈황 폐수처리를 위한 증발 무방류(Zero Liquid Discharge) 공정에 역삼투막(RO) 또는 정삼투막(FO) 공정을 결합하여 증발기의 용량을 줄여 열/전기에너지를 저감하는 공정 연구와 저염분 처리를 위한 전기화학 탈염 공정(CDI) 연구 개발을 수행하고 있다.

This study applied microbubbles to reduce membrane fouling in wastewater reuse membrane processes, evaluated and compared the transmembrane pressure with or without the application of microbubbles and the cleaning efficiency with the application of aeration and microbubbles. In addition, this study analyzed foulants removed from the membrane surface. Changes in the transmembrane pressure of membranes with the presence or absence of microbubbles were observed. As a result, transmembrane pressure (TMP) increasing rate decreased twofold when applying microbubbles to realize stable operations. This study compared and evaluated cleaning efficiency applying aeration and microbubbles. As a result, the cleaning efficiency was 5% higher on average when applying microbubbles. In turbidity and total organic carbon (TOC), foulants were discharged when applying microbubbles twice as much as applying aeration. It is thought that particulate foulants precipitated on the membrane surface were more likely to desorb because the adhesion between the membrane surface and particle was weakened by microbubbles. Therefore, it is considered possible to effectively control membrane fouling because of the increase in cleaning efficiency when applying microbubbles to wastewater reuse membrane processes.

This study is carried out to obtain basic data regarding oxidation and reduction reactions, originated on the recycling of waste tungsten hard scraps by oxidation and reduction processes. First, it is estimated that the theoretical Gibbs free energy for the formation reaction of WO2 and WO3 are calculated as ΔG1,000K= -407.335 kJ/mol and ΔG1,000K = -585.679 kJ/mol, from the thermodynamics data reported by Ihsan Barin. In the experiments, the oxidation of pure tungsten rod by oxygen is carried out over a temperature range of 700-1,000oC for 1 h, and it is possible to conclude that the oxidation reaction can be represented by a relatively linear relationship. Second, the reduction of WO2 and WO3 powder by hydrogen is also calculated from the same thermodynamics data, and it can be found that it was difficult for the reduction reaction to occur at 1,027oC, in the case of WO2, but it can happen for temperatures higher than 1127oC. On the other hand, WO3 reduction reaction occurs at the relatively low temperature of 827oC. Based on these results, the reduction experiments are carried out at a temperature range of 500-1,000oC for 15 min to 4 h, in the case of WO3 powder, and it is possible to conclude that the reduction at 900oC for 2h is needed for a perfect reduction reaction.

The goals of enterprises are to use resources efficiently, minimize the costs or reduce unsuitable products with efficient process or production environment and take competitive advantages through efforts such as proper supply of good products, etc. so as to satisfy diversified customers and survive in rough competition. To reduce production costs, it’s inevitable to make unsuitable products during the production in manufacturing process. Therefore, this researcher grasped LED assembly process and drew the results of productivity improvement through process analysis so as to improve productivity by process anlaysis.

Assessment of noise exposed population is to check the environment noise level and social influence in order to reduce the risks such as annoyance and disturbance that are generated by environmental noise. Also, this method suggests the preferential noise abatement policy and action plan by accurately finding the area that the noise causes harmful effect to human health. Recently, a noise map, which can predict noise in comprehensive area, is used for the assessment of noise exposed population, breaking from the methods using existing measures. In particular, countermeasure for noise can be considered more effectively by using assessment methods of noise exposed population for specific noise level, area, and building types which are the main input factors in noise maps. In this study, we propose noise reduction ranking decision at manufacturing process of metal material products due to noise map.