스테인레스 스틸에 대한 합성된 폴리우레탄-에폭시 수지의 기계적 특성은 SEM, FT-IR, 인장특성, 그리고 EIS에 의한 특정질량손실량, 입도분석 등에 의해 물성을 측정하였다. 친환경적인 중방식 도료에 관한 관심이 고조됨에 따라 스테인레스 등의 금속에 코팅하는 무용제 도료를 합성하였다. 폴리올, IPDI, 충진제, 실리콘 계면활성제, 촉매 등이 함유된 기존 중방식수지보다 폴리올, MDI, 충진제, 실리콘 계면활성제, 촉매가 함유되어 합성된 중방식수지의 도료가 온도변화에 따른 인장강도가 증가하였고, 전해성이 높은 용액 속에서 저헝력이 크게 측정되었으며, 내구력과 강도가 양호하였다. 견고한 중방 식수지의 기계적 특성은 가교와 부식환경의 차단력이 증가함에 따라 강도가 증가하였다. 결론적으로 중방식의 가교된 미세조직은 방청코팅이 어려운 스테인레스 스틸 같은 금속물질 코팅에도 좋은 실험결과를 보여주었다.

Due to rapid industrialization and urbanization, maintenance of high voltage transmission lines in narrow alleys, complex roads, or old factory areas is required. Since the existing aerial lift vehicle is made of steel, there is a risk of electric shock. Therefore, there is a need for the development of an insulated aerial lift vehicle that can prevent electric shock accidents during electrical work. In particular, the development of an insulated aerial lift vehicle is required in a recent work environment where live line work is inevitable. The development of composite insulation boom for the vertical swing type aerial lift vehicle is studied. The insulated boom was developed by applying glass fiber-epoxy composite and filament winding process. The developed insulated boom was verified by measuring dielectric breakdown strength, surface resistance and volume resistance according to ASTM D149 and ASTM D257.

Interfacial adhesion between carbon fiber and epoxy resin mostly determine the mechanical properties of the carbon fiber/ epoxy composites and the chemical structures of epoxy resin and hardener plays an important role. In this regard, stereoisomerism of epoxy hardeners, such as 3,3′ and 4,4′-DDS (diaminodiphenylsulfone), can have significant influence on the fracture toughness of the cured epoxy and related carbon fiber composites. Therefore, this study aims to investigate the influence of stereoisomerism of epoxy hardeners on fracture toughness of the carbon fiber/epoxy composites. Triglycidyl aminophenol (TGAP) are selected as epoxy resin and 3,3′- and 4,4′-DDS are selected as epoxy hardener. Wetting behaviors and fiber matrix adhesion of TGAP/DDS mixtures onto carbon fiber are investigated and fracture toughness (KIC) of TGAP/ DDS mixtures are also investigated. Then, the mode II fracture toughness test of the carbon fiber/TGAP/DDS composites are carried out to investigate the influence of hardener stereoisomerism on fracture toughness of the resulting composites. Wetting and fiber matrix adhesion to carbon fiber of TGAP/3,3′-DDS was better than those of TGAP/4,4’-DDS and KIC of TGAP/3,3′-DDS was also better than that of TGAP/4,4′-DDS. As a result of the synergistic effect of better wetting, fiber matrix adhesion, and fracture toughness of TGAP/3,3′-DDS, the mode II fracture toughness of the carbon fiber/ TGAP/3,3’- DDS composites was almost twice of that of the carbon fiber/ TGAP/4,4′-DDS composites. Based on the results reported in this study, stereoisomerism of the epoxy hardeners can influence the fracture toughness of the resulting composites as well as that of the resin itself. In other words, only small difference, such as the spatial arrangement of the molecular structure of epoxy hardeners can cause huge difference in the mechanical properties of the resulting composites.

To enhance the thermal properties of epoxy composites, expanded graphite (EG) was oxyfluorinated and embedded into epoxy resin as a reinforcement. The maximum thermal conductivity was obtained for epoxy composites with oxyfluorinated EG, representing a 62% increase compared to that of neat epoxy. Additionally, the glass transition temperature (Tg) and integral procedural decomposition temperature of epoxy composites with oxyfluorinated EG show the increase of 6% (4.4 °C) and 106% (264 °C), respectively, which indicated the improvement in thermal stability. These results can be attributed to the interfacial interaction between epoxy and oxyfluorinated EG, which formed strong interfacial interactions between the epoxy resin and EG due to the presence of oxygen- and fluorine-containing functional groups in oxyfluorinated EG.

A two-level full factorial design 22 with three replications was employed to assess the effect of the incorporation of PSF into the epoxy matrix and the surface treatment of carbon fibers on the work of adhesion (WA) and the interfacial shear strength (IFSS) of carbon fiber–epoxy composites. The IFSS was determined using the microbond (or microdrop) micromechanical test, and the work of adhesion was estimated using two different procedures: (1) using the Owens and Wendt method, and (2) from the Dupre–Young expression using the contact angle θ of a cured epoxy resin on a single carbon fiber and the surface energy of the cured epoxy resin. It was found that the treatment of the carbon fiber with the silane-coupling agent appreciably increases its polar component because of the nitric acid oxidation and the chemisorption of the silane-coupling agent onto the carbon fiber surface. Also, the O=S=O group present in the polysulfone chain resin fairly increases the polar component of the epoxy–PSF blend. The results show that the wetting of the silane-treated carbon fiber by the thermoplastic-modified epoxy resin is better, thus increasing the fiber–matrix adhesion. It was also found that there is a similarity between the trends of both, the IFSS and the WA results. Also, from the ANOVA results it was also seen that both the incorporation of the PSF to the epoxy matrix and the surface treatment of the carbon fibers and their interaction were statistically significant to the IFSS and the WA.

Epoxy resin, which demonstrates a shape memory effect, is reinforced by chopped carbon fibers (CCFs) to improve the thermal and mechanical properties. The interfacial interactions between 2-mm-long CCFs and epoxy make an impact on not only molecular motion but also the physical behaviors of CCFs/epoxy composites. In particular, shape recovery ability of CCFs/epoxy composites is enhanced with an increase in thermal conductivity generated by crossing CCFs in the epoxy system, although CCFs/epoxy composites containing small amounts of CCFs, such as 1 or 3 phr (parts per hundred rubber), show slower recovery rates than those of raw epoxy specimens due to the difficulty of making heat bridges in composites. With these results, it is confirmed that for specific time-dependent purpose, the shape recovery vector of CCFs/epoxy can be controlled using the amount of CCFs.

This study provides an economical and effective method to improve the interlaminar properties of carbon fiber-reinforced polymers (CFRPs) using aluminum trihydroxide (ATH) microparticles. ATH microparticles are cheap and are expected to show good affinity to epoxies in the matrix and sizing agents of the carbon fibers owing to the presence of three hydroxyl groups. In addition, ATH particles are reported to improve the mechanical properties of polymers when used as the reinforcement. In this study, ATH microparticles of various sizes, 1.5, 10, and 20 μm, were used to improve the interlaminar properties of the CFRPs. ATH particles with a size of 1.5 μm improved the tensile properties of the ATH/epoxy resin and did not significantly alter the curing behavior. The interfacial adhesion between the carbon fiber and the epoxy resin was also improved, and the impregnation of the resin mixture remained similar to that of the neat resin, resulting in no significant void and defect formation. Considering the above results, the resulting 1.5 μm ATH-reinforced CFRP showed improved interlaminar properties compared to CFRP without ATH. However, 10 and 20 μm ATH-reinforced CFRPs showed deteriorated interlaminar properties due to the diminished tensile properties of the resin itself and resin impregnation, which resulted in more voids and defects, despite the interfacial adhesion between the fiber and the matrix resin.

In the epoxy resin manufacturing process, carcinogenic ECH (epichlorohydrin), IPA (isopropanol) and Biphenol-A materials has been generally used. After the reaction, byproducts containing ECH/IPA/Water is remained along with final product. But, in the recovery process, ECH and IPA forming an azeotropic mixture with water containing feed solution at any temperature condition, the recovery of high purity ECH is difficult only by distillation. Therefore, pervaporation process could be suitable countermeasure due to its mild operation condition for separation of azeotropic mixtures at the point of energy and cost saving. In this study, Alumina-PVA composite membrane was prepared for pervaporation dehydration of ECH/IPA/Water feed mixtures and pervaporation performance and stability of the prepared composite membrane was identified.

주파수 변화에 따른 에폭시 복합체의 전기적 특성을 알아보기 위하여 온도 범위 20[℃], 100[℃], 140[℃], 주파수 범위 30[Hz]~3[MHz] 사이에서 유전율 및 유전손실을 측정하였다. 저주파 영역에서 유전분산과 유전 손실이 나타나고 있음을 확인하였다. 또한 고온 영역에서는 충진제의 영향으로 유전율이 감소하는 것을 확인하였다.

PURPOSES: In order to apply high-speed weigh-in-motion (HS WIM) systems to asphalt pavement, three high-durability asphalt concrete mixtures installed with a WIM epoxy are evaluated. METHODS: In this study, dynamic stability, number of loading repetitions to reach the rut depth of 1 mm, and rut depth measurements of three asphalt mixtures at 60℃ were compared using an Asphalt Pavement Analyzer (APA). Laboratory-fabricated material and field core samples were prepared and tested according to KS F2374. RESULTS : Through the laboratory tests, it was found that all three modified asphalt mixtures (stone-mastic, porous, and semi-rigid) with WIM epoxy showed favorable permanent deformation results and passed the dynamic stability criterion of 3000 loading repetitions per 1 mm. In addition, it was confirmed that the modified SMA mixtures cored from the field construction yields satisfactory rutting testing results using the APA. Finally, the epoxy used for the HS WIM installation shows good adhesion with the three asphalt mixtures and permanent deformation resistance.

본 연구는 역삼투막의 물리-화학적 표면 개질을 통하여 친수성 증가에 따른 내오염성 및 내염소성을 향상하고자 하였다. 자외선조사로 상용막 표면을 활성화한 후 실란 커플링제를 sol-gel법으로 개질하여 염소에 대한 민감도를 낮춰 폴리 아마이드 활성층을 보호하여 내염소성을 향상시켰다. 또한, 에폭사이드의 개수가 다른 PGPE, SPE 두 종류의 에폭시로 코팅 후 에폭사이드의 개환반응으로 내오염성을 향상시켰으며, 표면 개질 조건은 접촉각과 FT-IR, XPS 분석을 통해 최적화하였다. 실란-에폭시 개질막의 오염성 평가 결과 투과도 감소율이 상용막보다 약 1.5배 감소하였고, 내염소성 평가 결과 20,000 ppm × hr에서도 염제거율이 90% 이상 유지되었다.

고등 복합재료 구조물 제작에 적용되는 고온경화용 에폭시 수지 시스템 경화물의 물리적 특성을 연구하였다. 고온경화용 에폭시 수지 경화물의 표면 몰폴로지는 저온경화용 수지 시편의 표면과는 달리 균일한 몰폴로지를 보여주었다. 이 수지 경화물의 열중량분석 결과 300 oC까지는 무게감소가 거의 없는, 즉 열적으로 매우 안정한 것으로 나타났는데, 이는 높은 가교화밀도에 기인한 것이다. 300-500 oC 영역에 서 급격한 무게감도는 매트릭스 수지의 본격적인 열분해에 기인한 것이다. 시편의 인장 및 압축 특성, 열 변형온도, 밀도, 부피수축 등의 특성을 측정하고 평가하였다.

This study suggests the novel thermoplastic toughening agent, which can be applied in the monomer forms without increasing the viscosity of the epoxy resin and polymerized during the resin curing. The diazide (p-BAB) and dialkyne (SPB) compounds are synthesized and mixed with the epoxy resin and the carbon fiber reinforced epoxy composites are prepared using vacuum infusion process (VIP). Then, flexural and drop weight tests are performed to evaluate the improvement in the toughness of the prepared composites to investigate the potential of the novel toughening agent. When 10 phr of p-BAB and SPB is added, the flexural properties are improved, maintaining the modulus as well as the toughness is improved. Even with a small amount of polytriazolesulfone polymerized, due to the filtering effect of the solid SPB by the layered carbon fabrics during the VIP, the toughening and strengthening effect were observed from the novel toughening agent, which could be added in monomer forms, p-BAB and SPB. This suggests that the novel toughening agent has a potential to be used for the composites prepared from viscosity sensitive process, such as resin transfer molding and VIP.

고성능 복합재의 설계와 제작에 있어서 경량화는 필수 트랜드이다. 본 연구에서는 DGEBA계 에폭시 그리고 폴리아마이드 아민으로 조합된 수지시스템과 글라스 버블을 이용한 경량 복합재료를 제조하고 그 특성을 평가하였다. 제조한 경량 복합제의 밀도는 0.31-0.53 g/cm3 범위였다. 실온에서 2일간 방치한 후 성형한 시료의 압축강도가 바로 60 oC에서 2시간 경화시킨 시편보다 2배 이상 높게 나타났다.

The microstructure, flexural properties, electrical conductivity, thermal conductivity and electromagnetic interference (EMI) shielding effectiveness (SE) of epoxy composites filled with multi-walled carbon nanotubes (CNTs), exfoliated graphite nanoplatelets (xGnPs) and CNT-xGnP hybrid filler were investigated. The EMI SE of the CNT-xGnP hybrid composite was higher than 25 dB at 100 MHz while that of the xGnP based composite was almost zero. The flexural modulus of the CNT-xGnP based epoxy composite continuously increased to 3.32 GPa with combined filler content up to 10 wt% while that of the CNT based epoxy composites slightly decreased to 1.96 GPa at 4 wt% CNT, and dropped to 1.57 GPa at 5 wt% loading, which is lower than that of epoxy. The CNT and CNT-xGnP samples had the same EMI SE at the same surface resistivity, because samples with the same surface conductivity have the same amount of the charge carriers.