Recently injection mold processing is necessary for the development of efficient solar concentrator system with a Fresnel lenses. Heat transfer mechanism in the Fresnel lens manufacturing process have a significant influence on precision machining and optical performance of solar power generation. In this study, we analyzed the thermal characteristics of temperature and heat flux distributions near the lens for transient molding process using CFD method. Initially for one second fast temperature variation on the upper surface of the lens leads to high heat flux distribution. It is gradually cooled to around 128℃ over a period of 60 seconds which is largely affected by the mold structure and the characteristics of the cooling lines. There is also high heat flux occurred on the lens upper side and lower surfaces with rapid temperature change. These results can be applied as fundamental design data for the manufacturing process in the development of Fresnel lenses.

Injection molding is a process of shaping resin materials by heating them to a temperature above their melting point and then using a mold. The resin material is injected into and cooled within the mold cavity, solidifying into the desired shape. The core and cavity components that make up the mold cavity are crucial elements for the precision molding in injection molding. In the case of precision mold production, the application of 5-axis machining technology is required to ensure high machining quality for complex shapes, and among these factors, the tool angle is a critical machining condition that determines the surface roughness of the workpiece. In this study, we aim to measure the surface roughness of the machined surface of KP4A specimens during machining processes with variations in the tool angle and analyze the correlation between the tool angle and surface roughness.

본 연구는 베트남 내 금형 회사 종사자들의 셀프리더십이 혁신행동에 미치는 영향에 대한 자기효능감의 매개효과를 규명하는데 연구의 목적이 있다. 연구 방법은 선행연구를 기반으로 설문지를 작성하였으며, 회수 된 197부의 설문지를 대상으로 통계분석을 실시하였고 SPSS 20.0 프로그 램을 이용하여 분석하였다. 베트남의 금형 관련 회사 종사자들의 셀프리 더십이 혁신행동에 미치는 영향과 자기효능감의 매개효과를 검증하였다. 그 결과 셀프리더십은 혁신행동에 유의미한 정(+)의 영향을 미쳤으며, 자 기효능감은 매개효과가 있는 것으로 나타났다. 이에 따라 베트남 내 금 형 회사 종사자의 셀프리더십이 강화될수록 혁신행동에 미치는 영향이 있는 것을 알 수 있었다. 이는 교육과 훈련을 통하여 셀프리더십 스킬을 강화시킴으로써 혁신행동을 향상시킬 수 있는 가능성을 시사한 것으로 볼 수 있다.

The objective of this study was to achieve biological control of green mold disease in Pyogo mushrooms using antagonistic microorganisms. Bacillus subtilis BSM320 cells inhibited mycelial growth by 48–60% against three Trichodermaisolates including T. hazianumisolated from the substrates of Lentinula edodes, showing their antifungal activity.The bacteria were cultured to a high density of 4.2 x 109±113.7 cfu/mlin aqueous extract of composted spent mushroom substrates of L. edodes containing 1% glucose and showed a higher growth rate than that observed when using the commercial medium, Luria-Bertani broth. The bacterial culture showed a 75% protective effect without damaging the mushroom fruiting bodies. These results suggest that B. subtilis BSM320culture is suitable for biological control of green mold disease during mushroom cultivation.

Numerical analysis has been carried out to predict the thermal characteristics for a LED lens in mold core system. These thermal characteristics inside the lens are largely affected by geometry, material, and initial conditions of the mold core and lens system. Local temperature and heat flux variation inside the lens are compared for several initial temperatures. Maximum temperature inside the lens was decreased rapidly from the beginning of cooling process up to about 10 seconds. There was also large variation of the heat flux at the upper and lower surfaces of the lens with initial temperature distribution. And the heat flux from the thin lower surface of the lens was relatively higher than the opposite-side thick region. In addition, overall heat transfer rate from the lens through the mold core has similar transient distribution from the beginning. These results can be applied as basic heat transfer data for the LED lens design and manufacturing process in the mold core system.

Recently, halogen lamps for vehicle exterior lamp systems are being replaced by LEDs (Light Emitting Diode) in consideration of miniaturization, power consumption, life, luminance, and eco-friendliness. Due to regulations on the amount of light required, luminance, light uniformity, and glare prevention, it is required to develop a light guide for controlling a light source of an LED lamp for a vehicle. For the development of the light guides, the development of machining technology that can cut micro patterns of hundreds of micrometers scale into surface roughness of tens of nanometers scale must be preceded. In this study, the effect of variations in cutting conditions on surface roughness was analyzed through experiments. The micro patterns was manufactured by cutting into STAVAX material, and the surface of the micro patterns was super-finished using a ball-shaped PCD (polycrystalline diamond) tool without flutes. In experiments, the cutting conditions of the super-finishing process were varied, and the varied cutting conditions were feed rate, radial depth of cut, and spindle speed

The injection molding process is a process in which thermoplastic resin is heated and made into a fluid state, injected under pressure into the cavity of a mold, and then cooled in the mold to produce a product identical to the shape of the cavity of the mold. It is a process that enables mass production and complex shapes, and various factors such as resin temperature, mold temperature, injection speed, and pressure affect product quality. In the data collected at the manufacturing site, there is a lot of data related to good products, but there is little data related to defective products, resulting in serious data imbalance. In order to efficiently solve this data imbalance, undersampling, oversampling, and composite sampling are usally applied. In this study, oversampling techniques such as random oversampling (ROS), minority class oversampling (SMOTE), ADASYN(Adaptive Synthetic Sampling), etc., which amplify data of the minority class by the majority class, and complex sampling using both undersampling and oversampling, are applied. For composite sampling, SMOTE+ENN and SMOTE+Tomek were used. Artificial neural network techniques is used to predict product quality. Especially, MLP and RNN are applied as artificial neural network techniques, and optimization of various parameters for MLP and RNN is required. In this study, we proposed an SA technique that optimizes the choice of the sampling method, the ratio of minority classes for sampling method, the batch size and the number of hidden layer units for parameters of MLP and RNN. The existing sampling methods and the proposed SA method were compared using accuracy, precision, recall, and F1 Score to prove the superiority of the proposed method.

The current study, which consisted of two independent studies (laboratory and greenhouse), was carried out to project the hypothesis fungi-spray scheduling for leaf mold and gray leaf spot in tomato, as well as to evaluate the effect of temperature and leaf wet duration on the effectiveness of different fungicides against these diseases. In the first experiment, tomato leaves were infected with 1 × 104 conidia·mL-1 and put in a dew chamber for 0 to 18 hours at 10 to 25°C (Fulvia fulva) and 10 to 30°C (Stemphylium lycopersici). In farm study, tomato plants were treated for 240 hours with diluted (1,000 times) 30% trimidazole, 50% polyoxin B, and 40% iminoctadine tris (Belkut) for protection of leaf mold, and 10% etridiazole + 55% thiophanate-methyl (Gajiran), and 15% tribasic copper sulfate (Sebinna) for protection of gray leaf spot. In laboratory test, leaf condensation on the leaves of tomato plants were emerged after 9 hrs. of incubation. In conclusion, the incidence degree of leaf mold and gray leaf spot disease on tomato plants shows that it is very closely related to formation of leaf condensation, therefore the incidence of leaf mold was greater at 20 and 15°C, while 25 and 20°C enhanced the incidence of gray leaf spot. The incidence of leaf mold and gray leaf spot developed 20 days after inoculation, and the latency period was estimated to be 14‒15 days. Trihumin fungicide had the maximum effectiveness up to 168 hours of fungicides at 12 hours of wet duration in leaf mold, whereas Gajiran fungicide had the highest control (93%) against gray leaf spot up to 144 hours. All the chemicals showed an around 30‒50% decrease in effectiveness after 240 hours of treatment. The model predictions in present study could be help in timely, effective and ecofriendly management of leaf mold disease in tomato.

In order to manufacture a mask to prepare for infectious diseases such as COVID-19 and yellow dust, it is manufactured through the process of input, fusion, cutting, band attachment, defect inspection, and packaging. Domestic mask producers introduced Chinese facilities to keep up with explosive demand due to the rapid spread of COVID-19 in 2020, but serious problems arise in durability. Therefore, domestic processing and tooling companies have developed and supplied molds, but since supply is not smooth compared to demand, research on the development of mask molds with durability reliability is urgently needed to supply masks stably. This technology development aims to supply a mask with excellent quality to a market by applying dots capable of welding and re-painting to a mold for cutting applied to a mask manufacturing process and developing dots optimized for paper angles.

As modern society has emerged and developed, the subway has established itself as a representative means of transportation in the city due to its speed, accuracy, and accessibility. According to the Indoor Air Quality Management Act, underground stations have established and managed the maintenance and recommendation standards for PM10, PM2.5, CO2, CO, HCHO, NO2, Rn, VOCs However, th the standards for airborne mold has not been applied for subway stations even though management for the health effect of exposure to mold is necessay. In this study, the correlation with major contributing factors was analyzed by measuring the concentration of airborne molds in the indoor air of underground stations and through literature research. It was confirmed that there was a correlation between the concentration of airborne molds in subway stations and the major contributing factors. As a result of the analysis, it was found that the concentration of airborne molds became higher as the location of the platform became deeper underground, during periods of congestion, and especially in summer. There was no significant correlation with the year of construction. Our findings indicate that appropriate management measures should be devised in response to such contributing factors.

Laser cladding a surface treatment process that grants superior characteristics such as toughness, hardness, and corrosion resistance to the surface, and rebuilds cracked molds; as such, it can be a strong tool to prolong service life of mold steel. Furthermore, compared with the other similar coating processes – thermal spray, etc., laser cladding provides superior bonding strength and precision coating on a local area. In this study, surface characteristics are studied after laser cladding of low carbon steel using 18%Cr-2.5%Ni-Fe powder (Rockit404), known for its high hardness and excellent corrosion resistance. A diode laser with wavelength of 900-1070 nm is adopted as laser source under argon atmosphere; electrical power for the laser cladding process is 5, 6, and 10 kW. Fundamental surface characteristics such as crossectional microstructure and hardness profile are observed and measured, and special evaluation, such as a soldering test with molten ALDC12 alloy, is conducted to investigate the corrosion resistance characteristics. As a result of the die-soldering test by immersion of low carbon alloy steel in ALDC12 molten metal, the clad layer's soldering thickness decreases.

Molds are actively used for mass production of products such as mobile phones. Molds are required to be durable and have a high level of surface roughness. Therefore, the optimization of mold processing is essential. In this study, the cutting processing of SDP20 steel used in molds was analyzed and optimized. This study is expected to contribute to the improvement of product productivity to which plastics are applied.

Ti-Al-Si target and Cr-Si target are sputtered alternately to develop a multi-layered nitride coating on a steel mold to improve die-casting lifetime. Prior to the multi-layer deposition, a CrN layer is developed as a buffer layer on the mold to suppress the diffusion of reactive elements and enhance the cohesive strength of the multi-layer deposition. Approximately 50 nm CrSiN and TiAlSiN layers are deposited layer by layer, and form about three μm-thickness of multi-layered coating. From the observation of the uncoated and coated steel molds after the acceleration experiment of liquid metal injection casting, the uncoated mold is severely eroded by the adhesion of molten metallic glass. On the other hand, the multi-layer coating on the mold prevents element diffusion from the metallic glass and mold erosion during the experiment. The multi-layer structure of the coating transforms the nano-composite structured coating during the acceleration test. Since the nano-composite structure disrupts element diffusion to molten metallic glass, despite microstructure changes, the coating is not eroded by the 1,050 oC molten metallic glass.

When the product is taken out after the injection process, the surface of the product and the mold are attached and to separate them, it is necessary to consider the frictional force between the mold surface and the product surface. Therefore, to reduce the frictional force, a subtraction gradient for the rib shape is generally applied, and a lapping process is performed to improve the surface roughness of the rib shape surface of the processed mold. Therefore, research is needed to improve the surface roughness when processing the rib. In this study, slotting processing was applied to improve surface roughness when processing ribs. Slotting processing is a processing method that removes material through the feed motion of the tool, and processing is possible regardless of the aspect ratio of the processing shape. A slotting tool was developed for rib machining and a comparative experiment with electric discharge machining was performed. Also after processing, the surface roughness and processing time were compared and analyzed, and the improved surface roughness and fast processing time characteristics of the slotting processing compared to electric discharge processing were confirmed.

Recently, the demand for reliability verification is increasing while designing and manufacturing molds using injection molding computer aided engineering(CAE). When performing flow analysis verification, a spiral mold is produced and compared with CAE. Because of the spiral shape, we needed a comparative evaluation with the flow distance of products with different forms. So, we compared the weight and flowed length using CAE. Variables are the change in the width of the spiral shape and the shape of the bar and plate. When the width of the spiral shape is 23mm rather than 15mm, the flow distance flows 30∼70mm more, with a maximum difference of 13%. As a result of comparing the spiral shape and the long square shape with the same width, the spiral shape had a flow distance of 60 to 105mm further, and a difference of up to 28% was found. As a result of comparing the plate shape and the spiral shape with a 15mm width product, the spiral shape has a flow distance of 310∼380mm further, and a difference of up to 82% is different.

The longest process in the injection molding process is the cooling process of the molded product. Therefore, shortening the cooling time is key to reducing the injection molding cycle time. For fast cooling time, the production of conformal cooling channels using metal 3D printing instead of the conventional linear cooling channels is continuously increasing. In this study, the cooling effect of the conventional linear cooling channel application and the conformal cooling channel application using metal 3D printing was compared in the design of the back cover molding mold of the circulator that has been widely used recently. The comparison of the cooling effect was based on the mold temperature and the molded product temperature for a certain period of time after completion of molding. It was confirmed that the time required to eject from the mold with the conformal cooling channel to the ejecting temperature of the molded product was reduced by 28.7%, and the maximum temperature of the mold was also reduced by 40%.

In this study, in order of to reflect the mold deformation in the injection molding process to design of mold, the mold deformation was analyzed by performing flow and structural analysis. The 5 inch LGP(light guide plate) mold, platen and tie bar were modeled and applied to the analysis. The result of melt pressure from flow analysis was extracted for use as boundary conditions acting on the mold surface in the structural analysis. In order to evaluate the accuracy of simulation analysis results, injection molding was performed under the process conditions of simulation. As a results, the mold deformation during injection molding tends to be similar that of injection pressure, and it is confirmed that it shows the behavior and properties of melt resins. Compared with the simulation and experiment, the error of the maximum mold deformation in the injection phase was 4.20%.