Carbon black is a material in the form of fine black powder obtained by incomplete combustion or pyrolysis of hydrocarbons, and is composed of 90-99% carbon, and the rest is composed of hydrogen and oxygen. In the event of an emergency during the manufacture of carbon black, the generated tail gas should be safely discharged through an emergency line to prevent fire, explosion, and environmental pollution accidents caused by the tail gas. If the pressure continues to rise, the pressure control valve shall operate and the rupture plate shall be ruptured sequentially and the tail gas shall be discharged to the vent stack through the emergency line. As an emergency emission system, even if some untreated substances in the tail gas are released into the atmosphere, they are lighter than air, so it is safe to discharge them to a safe place through the Vent Stack. If the gas pressure is rising or worse, it is discharged from the Vent Stackine, and discharging fuel.

Bioreactors are devices used by sewage treatment plants to process sewage and which produce active sludge, and sediments separated by solid-liquid are treated in anaerobic digestion tanks. In anaerobic digestion tanks, the volume of active sludge deposits is reduced and biogas is produced. After dehydrating the digestive sludge generated after anaerobic digestion, anaerobic digested wastewater, which features a high concentration of organic matters, is generated. In this study, the decomposition of organic carbon and nitrogen was studied by advanced oxidation process. Ozone-microbubble flotation process was used for oxidation pretreatment. During ozonation, the TOC decreased by 11.6%. After ozone treatment, the TOC decreased and the removal rate reached 80.4% as a result of the Ultra Violet-Advanced Oxidation Process (UV-AOP). The results with regard to organic substances before and after treatment differed depending on the organic carbon index, such as CODMn, CODCr, and TOC. Those indexes did not change significantly in ozone treatment, but decreased significantly after the UV-AOP process as the linkage treatment, and were removed by up to 39.1%, 15.2%, and 80.4%, respectively. It was confirmed that biodegradability was improved according to the ratio of CODMn to TOC. As for the nitrogen component, the ammonia nitrogen component showed a level of 3.2×102 mg/L or more, and the content was maintained at 80% even after treatment. Since most of the contaminants are removed from the treated water and its transparency is high, this water can be utilized as a resource that contains high concentrations of nitrogen.

This study investigated the method of continuous improvement of small-medium company production processes through POSCO's QSS(Quick Six Sigma) activities. QSS is a field operation technique that encompasses the advantages of Six Sigma, TPS(Toyota Production System), TQM (Total Quality Management), and IE(Industrial Engineering). Through this, POSCO not only encourages activities centered on related small and medium-sized partners, etc., but is also expected to contribute to the continuous improvement of the company's own production process through QSS activities. In this study, rather than unconditionally carrying out activities according to the needs of large companies, the research is to help the continuous improvement of the actual production process of small and medium-sized enterprises by effectively applying and spreading QSS activities in consideration of the characteristics and environment of the company. For this purpose, empirical research is conducted on the process improvement activities and QSS activities of company Y, which has less than 100 assembly and production quality and inspection processes among SMEs. The changes in the production process improvement of SMEs through the application of the final QSS were investigated through empirical studies.

The off-site dose calculation is regularly carried out at the nuclear power plants in order to evaluate off-site dose from gaseous and liquid effluent during normal operation. In 2009, the off-site calculation program (K-DOSE60) was developed in accordance with ICRP-60 by KHNP. This software needs meteorological data, gaseous and liquid effluent data, and various other input parameters to evaluate off-site dose. As a result, it takes a certain amount of time for the user to enter accurate input data and verify calculated results, and it is difficult to intuitively determine them because of providing textbased calculated results. Therefore, in this study, the improvement of the calculation program was considered so that a more reliable and effective evaluation could be performed when calculating the off-site dose. The main improvements of the off-site dose calculation program (ODCP) are as follows. First, it is developed as the network-based program to link with meteorological data, and gaseous and liquid effluent data to remove input errors and simplify data transfer. Second, through validation process of input data, input errors are eliminated. Third, the input data and calculated results are visually provided so that the user can easily determine the evaluation results. Fourth, database of input and calculated results is constructed to facilitate evaluation result history management.

본 연구의 목적은 비데를 아이템으로 선정해 시니어의 특성과 니즈를 충족시키기 위한 제품기반 서비스디자인을 제안하는데 목표를 두고 진행하였다. 최근 초고령화가 급속히 진행되고 있으나 시니어에 대한 이해가 부족하고, 시 니어를 위한 PSS 개념의 서비스디자인 연구가 미흡한 편이다. 본 연구에서는 4D 더블 다이아몬드 디자인 프로세스 모델을 활용하여 시니어의 특성과 니즈를 반영한 ‘시니어 중심의 비데 제품서비스디자인’ 개선방안을 제안하고자 한다. 연구의 방법은 PSS 개념에 기반하여 ‘4단계 더블 다이아몬드 디자인 프로세스 모델’을 활용하였다. 이를 위해 시니어 대상 질적 리서치를 수행하여 시니어의 특성과 니즈에 따른 사용자 가치 요소를 도출하였으며, 이를 기반으 로 제품서비스 아이디어를 발굴하여 실무 전문가 그룹의 유용성 리뷰를 반영한 프로토타입을 제안하였다. 연구의결과는 첫째, ‘사용자 맞춤 기능 설정 가이드 스마트 앱 서비스’를 제안하였다. 사물인터넷(IoT) 기술을 접목한 비데 와 스마트 폰이 연동되어 사용자 특성 정보와 비데 제품에 대한 정보를 자동으로 해석하여 맞춤 기능을 가이드해주 는 앱 서비스를 제시하였다. 둘째, ‘사용자 중심의 제품서비스 인터페이스’를 적용한 조작부 및 리모컨 UI를 제안하 였다. 시니어의 사용성 및 인지능력을 고려하여 주 기능 중심의 구성과 과업(Task) 순서에 따른 버튼 배치, 터치 화면 형 리모컨 등 단순하고 직관적인 Physical UI를 제안하였다. 셋째, 정기적인 제품 점검뿐만 아니라 사용자 건강 및 사용 공간의 위생, 청결 등 폭넓은 서비스를 제공하는 ‘제품과 헬스/위생 케어가 연계된 비데 케어서비스’를 제안하 였다. 결론적으로 사용자(시니어)의 비데 제품 사용 과정(사용 전-중-후)에서의 페인포인트(Pain Point) 및 요구를 발 견하고 개선하여 사용자 경험과 관계 품질을 향상시킬 수 있는 제품기반 서비스디자인 방법론을 제안하였다.

오일펜스는 사고 초동조치로 기름 확산을 효과적으로 방지하는 아주 큰 역할을 한다. 그러나 사고 현장의 기름이나 구조물 등의 의해 파손되어 폐기되는 경우가 많이 발생되며, 회수된 폐 오일펜스는 소각처리과정에서 미세먼지 발생과 발암성분의 대기 배출 가능성이 높은 상황이다. 또한, 본체 일부가 손상되어 해상으로 유출되면서 해양 미세플라스틱과 같은 2차 환경오염의 원인이 될 수 있다. 따라서 본 연구에서는 현재 우리나라에서 가장 많이 사용하는 고형식 오일펜스 원단을 이용하여 내구성을 평가하였다. 본체부 샘플을 해수와 기름에 노출시킨 후, 기간과 온도에 따른 인장강도를 측정하였다. 그 결과 5일 노출후 해수에서는 13 %가 기름에서는 3 %가 감소하였으며, 온도변화에도 영향을 받는 것으로 나타났다. 오일펜스는 해수와 기름에 노출 뿐만 아니라 바람과 파도 등 다양한 영향을 받게 되므로 오일펜스의 내구성은 강화되어야 한다. 또한, 해양환경보호 측면에서 지속적인 사용을 위해서는 내구성 강화는 필수적이다. 이에 오일 펜스의 본체부 재질검사가 강화되어야 한다고 판단하여, 검정 시 본체부 원단 인장강도 품질을 확인할 수 있는 검정 개선방안을 제안하였다.

The purpose of this study is to present a novel indicator for analyzing machine failure based on its idle time and productivity. Existing machine repair plan was limited to machine experts from its manufacturing industries. This study evaluates the repair status of machines and extracts machines that need improvement. In this study, F-RPN was calculated using the etching process data provided by the 2018 PHM Data Challenge. Each S(S: Severity), O(O: Occurence), D(D: Detection) is divided into the idle time of the machine, the number of fault data, and the failure rate, respectively. The repair status of machine is quantified through the F-RPN calculated by multiplying S, O, and D. This study conducts a case study of machine in a semiconductor etching process. The process capability index has the disadvantage of not being able to divide the values outside the range. The performance of this index declines when the manufacturing process is under control, hereby introducing F-RPN to evaluate machine status that are difficult to distinguish by process capability index.

Demand for cosmetics with functionality and eco-friendliness has increased dramatically due to recent aging, well-being trends, and increased interest in beauty. Cosmetics production in 2014 was 8,970.4 billion won, an increase of about 50% compared to 6,014.6 billion won in 2010. In the midst of this, similar companies in intense competition are pursuing differentiated strategies and innovation activities to solve quality, price and delivery problems. In particular, cosmetics packaging work is getting more difficult due to the increasing bill of materials (BOM) and difficult assembly methods. Therefore, in this study, the following problems were identified and suggestions for the improvement of the packaging Many research laboratories such as biotechnology, chemistry, and pharmaceuticals, which are undergoing various studies, are equipped with ready-made laboratory safety equipments such as bio-safety workbenches, aseptic bases, and exhaust workbenches. However, most researchers are disadvantaged in using existing safety equipment. This is because existing safety equipment can not take into account all of the unique characteristics of the research. For this reason, researchers are demanding the development of customized safety equipment that is well suited to their research needs. process of Company C, which is facing difficult situation to respond to the customer 's delivery due to the 52 - hour work week. First, we used the stopwatch to find the difficulty process in the packaging process and show ways to improve it. Second, to improve the efficiency of line balancing in the packaging process, we integrate processes, improve work methods, and perform simple automation. As a result, the prepare loss for replacement was reduced by 1 minute from 5 minutes, resulting in a 23% increase in productivity from 112 ea./hour to 137ea./ hour per person. At this time, the LOB of the packaging process was improved from 70% to 82% by operating one more production line through one person per line, total 9 people saving.

본 연구에서는 축전식 탈염 공정에 분할 전극을 이용하여 탈염 성능을 향상하고자 하였다. 운전조건으로 NaCl 수용액에 대하여 20 mL/min의 유속과 1.2 V, 3분의 흡착 조건과 -1 V, 1분의 탈착 조건으로 전극의 분할 여부에 따른 탈염 효율을 측정함으로써 실험을 진행하였다. 분할되지 않은 전극에서는 유효면적이 146 cm2일 때 40%의 탈염 효율이 나타났고 분할 전극의 유효면적이 133 cm2일 때 57%의 탈염 효율을 보였다. 같은 분할된 전극에서 탈염 효율은 2 cm 간격을 두었을 때 49%, 1 cm의 간격을 두었을 때 57%로 확인되었다. 탈염 효율이 일반 CDI보다 분할 전극 CDI가 높았고 분할 전극 사이의 간격이 좁을수록 증가하였다.

Whisker-type magnesium hydroxide sulfate hydrate (5Mg(OH)2·MgSO4·3H2O, abbreviated 513 MHSH), is used in filler and flame-retardant composites based on its hydrate phase and its ability to undergo endothermic dehydration in fire conditions, respectively. In general, the length of whiskers is determined according to various synthetic conditions in a hydrothermal reaction with high temperature (~180oC). In this work, high-quality 513 MHSH whiskers are synthesized by controlling the concentration of the raw material in ambient conditions without high pressure. Particularly, the concentration of the starting material is closely related to the length, width, and purity of MHSH. In addition, a ceramic-coating system is adopted to enhance the mechanical properties and thermal stability of the MHSH whiskers. The physical properties of the silica-coated MHSH are characterized by an abrasion test, thermogravimetric analysis, and transmission electron microscopy.

목적 : 본 연구의 목적은 활동분석과 프로세스 맵핑을 기반으로 한 Korean version of Modified Barthel Index(K-MBI) 가이드북을 제작하여 내용 타당도와 평가자 간 신뢰도 및 일치도를 확인하고자 하였다. 연구방법 : 본 연구에서는 활동분석과 프로세스 맵핑을 기반으로 한 K-MBI 가이드북을 개발하였다. 개발 된 K-MBI 가이드북에 대한 이해도 조사 및 수정을 하여 최종 가이드북을 제작하여 40명의 작업치료 전문가 집단에 내용 타당도를 검증하였다. 평가자 간 신뢰도 및 일치도 조사를 위해 기존의 K-MBI 검 사 지침에 근거하여 총 5명의 환자의 일상생활활동 동영상을 촬영하였다. 평가자 간 신뢰도와 일치도 조 사는 84명의 작업치료사가 교육 전과 후에 동일하게 동영상 속의 5명의 환자를 평가하여 확인하였다. 결과 : 내용 타당도 검증 결과는 개발된 K-MBI 가이드북 11개의 모든 항목에서 CVI 점수가 .93 이상으 로 높은 수준의 타당도를 나타내었다. 평가자 간 신뢰도에서는 ICC가 교육 전 .983, 교육 후에 .982로 교육 전과 후 모두 높은 수준의 신뢰도를 보였다. 정답률의 변화는 교육 전 48.37%에서 교육 후에 69.48%로 향상되었고, 평가자 간 일치도는 옷 입고 벗기 항목을 제외한 모든 항목에서 일치도가 향상 된 것으로 나타났다. 결론 : 본 연구의 결과를 통해 활동분석 및 프로세스 맵핑을 기반으로 한 K-MBI 가이드북은 일상생활활 동 평가에서 평가자 간의 신뢰도와 일치도를 향상되게 시키는 것으로 확인되었다.

The diesel engine generate many pollutants such as PM(Particulate matter) and NOx(Nitrogen oxide). So the SCR(Selective catalytic reduction) must be required to meet the emission standard. The SCR catalyst market is growing rapidly, and the automobile markets using alternative energy sources are growing rapidly. This study deals with optimization of the calcination process the manufacturing process of SCR catalyst to be competitive. The calcination process is a bottleneck and it is required to optimize productivity and accept to be safety, But we cannot trade off anything in terms of safety. We applied DOE(Design of experiments) among many research methods performed in various fields. In order to achieve quality and productivity optimization. The dependent variables in the DOE were selected as NO Conversion(%). The independent variables were selected as the calcination temperature, soaking time and fan speed RPM. the CCD(Central composite designs) constructs response surface using the data onto experience and finds optimum levels within the fitted response surfaces. Our tests are our stability guarantee and efficient together with operation.

To improve the etch rate of Si3N4 thin film, H2SiF6 is added to increase etching rate by more than two times. SiO3H2 is gradually added to obtain a selectivity of 170: 1 at 600 ppm. Moreover, when SiO3H2 is added, the etching rate of the SiO2 thin film increases in proportion to the radius of the wafer. In Si3N4 thin film, there is no difference in the etching rate according to the position. However, in the SiO2 thin film, the etching rate increases in proportion to the radius. At the center of the wafer, the re-growth phenomenon is confirmed at a specific concentration or above. The difference in etch rates of SiO2 thin films and the reason for regrowth at these positions are interpreted as the result of the flow rate of the chemical solution replaced with fresh solution.

This study deals with optimization of the calcination process the manufacturing process of SCR catalyst to be competitive. The calcination process is a bottleneck and it is required to optimize productivity and quality. We applied DOE(Design of experiments) among many research methods performed in various fields. In order to achieve quality and productivity optimization. The dependent variables in the DOE were selected as NO Conversion (%). The independent variables were selected as the calcination temperature, soaking time and fan speed RPM. The CCD(Central composite designs) constructs response surface using the data onto experience and finds optimum levels within the fitted response surfaces.

본 연구에서는 향후 역삼투식 해수담수화 기술의 에너지 효율을 개선하기 위한 3가지 방법을 제안한다. 그리고 제안된 방법이 적용되었을 때, 이론적인 최대 에너지 소모량 감소를 엑서지 분석을 통해 산출하고 현재 개발되고 있는 기술을 분석해서 실질적으로 각 방법에서 에너지 소모량이 얼마나 감소될 수 있는지를 비교하고 분석한다. 이러한 논의를 통해서 향후 역삼투 공정의 에너지 소모량이 얼마나 더 감소할 수 있을지에 대한 가능성을 평가할 수 있고 나아가서 역삼투 해수담수화 플랜트의 에너지 소모량을 낮추는 명확한 아이디어를 제공할 수 있다.

With the recent development of manufacturing technology and the diversification of consumer needs, the process and quality control of production have become more complicated. In particular, due to the nature of domestic manufacturing companies that rely on foreign manufacturers for most of their manufacturing facilities, the need for their own data analysis and manufacturing support applications is increasing and research has been conducted in Korea. This study proposes integrated process and quality analysis platform supporting analysis template considering manufacturing big data DB interworking and data characteristics. In addition, the platform is implemented in two versions, web and CS, in consideration of user accessibility.