The electromagnetic interference(EMI) shielding sheet of grid pattern for the wireless charger has been designed by using grid pattern metal sheet, PET & DST stacking and laminating technology. For this purpose, the twisting protection and the bubbling prevention device, the automatic position adjustment controller, the visual sensors and the motor actuator for controller, the EMI shielding sheet cutting device and the main control system have been developed for manufacturing the apparatus. As the study result, the development on manufacturing the equipment and shielding sheet of the EMI shielding sheet of grid pattern for the wireless charger having the lamination productivity of 27.4m/min exceeded the target of 8m/min in this study. In addition, the magnetic induction and the applicable shielding sheet were prepared in the magnetic resonance system, all of the two wireless charging system. The power with a band of average 6.87MHz of shielding sheet was greater than the target of 30dB to 32.57dB. The available frequency with a band of average 7.95MHz the target was exceeded by a 7.00MHz.

In this study, 5 um sized ZrSiO4 was ground to 1.9 um, 0.3 um, and 0.1 um sized powders by wet high energy milling process, and the sintering characteristics were observed. Pure ZrSiO4 itself can-not be sintered to these levels of theoretical density, but it was possible to sinter ZrSiO4 powder of nano-scale size of, −0.1 um to the theoretical density and to lower the sintering temperature for full density. Also, the decomposition of ZrSiO4 with a size in the micron range resulted in the formation of monoclinic ZrO2; however, in the nano sized range, the decomposition resulted in the tetragonal phase of ZrO2. So, it was possible to improve the sintering characteristics of nano-sized ZrSiO4 powders.

반도체 및 디스플레이 공정에서 배출되는 N2/NF3 혼합 가스 분리를 위한 폴리썰폰 중공사막 제조 연구를 수행하였다. 먼저 non-solvent induced phase separation (NIPS)와 vapor induced phase separation (VIPS) 혼합 공정을 이용하여 기체 투과성이 높은 고분자 중공사막을 제조하였다. 제조된 중공사막 표면에 PDMS(polydimethylsiloxiane)와 Teflon AF1600® 고 분자 소재를 이용하여 얇은 박막을 추가적으로 코팅하는 방법으로 기체 분리막을 완성하였다. 제조된 분리막은 코팅된 고분 자 소재의 기체 분리 특성에 따라 상이한 N2/NF3 분리 성능을 보여주었다. 특히 Teflon AF1600® 이 코팅된 중공사막의 경우 N2/NF3 분리 성능(> 14)을 보여주었고, N2 투과도는 4.5 GPU를 나타내었다. 상용 폴리썰폰 막과 비교해 볼 때, 투과도는 약간 감소하였지만 기체 선택도는 크게 증가하였다. 이런 특징은 N2/NF3를 분리하는 분리막 구조로써 큰 가능성을 지니는 것으로 판단된다. Abstract:

In order to fabricate porous mullite ceramics with controlled pore structure and improved mechanical strength, a freeze casting route has been processed using camphene mixed with tertiary-butyl alcohol (TBA) and coal fly ash/alumina as the solvent and the ceramic material, respectively. After sintering, the solidification characteristics of camphene and TBA solvent were evident in the pore morphology, i.e., dendritic and straight pore channels formed along the solidification directions of camphene and TBA ice, respectively, after sublimation. Also, the presence of microcracks was observed in the bodies sintered at 1500 oC, mainly due to the difference in solidification volume change between camphene and TBA. The compressive strength of the sintered bodies was found generally to be dependent, in an inverse manner, on the porosity, which was mainly determined by the processing conditions. After sintering at 1300~1500 oC with 30~50 wt% solid loading, the resulting mullite ceramics showed porosity and compressive strength values in ranges of 83.8~43.1% and 3.7~206.8 MPa, respectively.

This study focuses on fabricating silver flake powder by a mechanical milling process and investigating the formation of flake-shaped particles during milling. The silver flake powder is fabricated by varying the mechanical milling parameters such as the amount of powder, ball size, impeller rotation speed, and milling time of the attrition ballmill. The particle size of the silver flake powder decreases with increasing amount of powder; however, it increases with increasing impeller rotation speed. The change in the particle size of the silver flake powder is analyzed based on elastic collision between the balls, taking energy loss of the balls due to the powder into consideration. The change in the particle size of the silver flake powder with mechanical milling parameters is consistent with the change in the diameter of the elastic deformation contact area of the ball, due to the collision between the balls, with milling parameters. The flake-shaped silver particles are formed at the elastic deformation contact area of the ball due to the collision. Keywords: Flake powder, Milling, Ball collision, Elastic deformation

본 연구에서는 역전기투석 응용을 위해 엔지니어링 고분자 기반의 이오노머와 다공성 폴리에틸렌 지지체를 사용 한 세공충진 이온교환막을 제조하고 이를 결합한 이오노머-세공충진 복합막을 제조하였다. 이온전도도가 높은 이오노머와 우 수한 기계적 강도를 가진 세공충진막을 결합함으로써 상용 이온교환막(AMX/CMX, Astom Corp., Japan) 대비 동등 수준의 전기화학적 특성 및 응용에 적합한 물리적 안정성을 확보할 수 있었다. 제조된 이오노머-세공충진 복합막을 이용하여 역전기 투석 성능을 평가한 결과 상용막 대비 음이온 교환막의 경우 86.4%, 양이온 교환막은 104.8% 수준의 우수한 발전성능을 나 타내었다.

정수슬러지를 탄화 및 활성처리하여 흡착제를 제조하였으며, 이를 이용한 황화수소 흡착특성을 고찰하였다. 제조 된 흡착제에 대한 BET측정 및 SEM 등 물성분석을 실시하였으며, 황화수소를 대상으로 회분식의 흡착평형실험 을 실시하였다. 실험변수로는 활성처리시 적용되는 약품종류 및 농도 등이 적용되었다. 실험결과, 정수슬러지는 탄화나 약품첨착과정을 통해 커다란 성능 향상이 이뤄짐을 알 수 있었다.

올레핀/파라핀 혼합 기체의 분리를 위한 올레핀 촉진 수송 분리막의 제조를 위해 amide 작용기를 가지며 glassy한 특성을 보이는 polyvinylpyrrolidone (PVP) 고분자를 분리막의 matrix로서 사용하였다. 분리막의 기체 투과 실험은 propylene 과 propane 50 : 50의 부피비로 혼합된 기체를 사용하였고, bubble meter와 gas chromatography를 사용해 투과도와 선택도를 측정하였다. 또한 SEM image와 FT-IR을 통해 막의 특성을 조사하였다. 100시간의 장시간 성능 측정 결과 선택도는 약 15, 투과도는 약 1.3 GPU 이상을 각각 유지하였다. 기존의 poly(2-ethyl-2-oxazoline) (POZ)/AgBF4/Al(NO3)3 분리막과 비교함으 로써, 고분자 matrix로서의 PVP 특성을 확인하였다.

폴리카프로락톤(PCL)에 NaCl을 혼합한 용액을 블레이드법에 의하여 막형태로 제조한 후 NaCl을 추출하는 염출 법을 이용하여 조직공학적으로 사용할 3차원 다공망을 갖는 멤브레인 형태의 지지체를 제조하였다. 본 연구에서는 성형된 멤 브레인의 건조조건과, NaCl 입자의 크기, NaCl의 혼합량을 각각 다르게 하여 제조하였다. 별도로 제작한 고분자용액 공급장 치를 이용하여 PCL/클로로포름(CHCl3) 용액에 NaCl 입자가 균일하게 혼합된 용액을 유리판에 분주하여 필름 어플리케이터 를 사용하여 블레이드법에 의한 멤브레인을 제조하였다. 멤브레인 지지체에는 NaCl 입자에 의한 거대기공과 거대기공을 이 루는 구조벽에서는 CHCl3의 증발에 의한 미세기공이 함께 복합적으로 상호 연결되어 형성되었다.

The microstructural properties and electrical characteristics of sputtering films deposited with a Cu-Ga target are analyzed. The Cu-Ga target is prepared using the cold spray process and shows generally uniform composition distributions, as suggested by secondary ion mass spectrometer (SIMS) data. Characteristics of the sputtered Cu-Ga films are investigated at three positions (top, center and bottom) of the Cu-Ga target by X-ray diffraction (XRD), SIMS, 4-point probe and transmission electron microscopy (TEM) analysis methods. The results show that the Cu-Ga films are composed of hexagonal and unknown phases, and they have similar distributions of composition and resistivity at the top, center, and bottom regions of the Cu-Ga target. It demonstrates that these films have uniform properties regardless of the position on the Cu-Ga target. In conclusion, the cold spray process is expected to be a useful method for preparing sputter targets.

Niobium is one of the most important and rarest metals, and is used in the electronic and energy industries. However, it’s extremely high melting point and oxygen affinity limits the manufacture of Nb coating materials. Here, a Nb coating material is manufactured using a kinetic spray process followed by hot isotactic pressing to improve its properties. OM (optical microscope), XRD (X-ray diffraction), SEM (scanning electron microscopy), and Vickers hardness and EPMA (electron probe micro analyzer) tests are employed to investigate the macroscopic properties of the manufactured Nb materials. The powder used to manufacture the material has angular-shaped particles with an average particle size of 23.8 μm. The porosity and hardness of the manufactured Nb material are 0.18% and 221 Hv, respectively. Additional HIP is applied to the manufactured Nb material for 4 h under an Ar atmosphere after which the porosity decreases to 0.08% and the hardness increases to 253 Hv. Phase analysis after the HIP shows the presence of only pure Nb. The study also discusses the possibility of using the manufactured Nb material as a sputtering target.

This study was performed to develop and evaluate cookies prepared with various amounts (0 g, 12.5 g, 25 g and 37.5 g) of mealworm powder to serve as not only sports snacks but also for the general population as a new protein source. In the chromaticity of mealworm cookies, lightness and yellowness decreased whereas redness increased with more mealworm powder. The hardness of the mealworm cookies increased as more mealworm powder was added. In sensory evaluation, higher preference was shown with the measure of color, taste, and overall preference for mealworm cookies prepared with 50% mealworm powder (MP2). For the general composition of MP2, the moisture, carbohydrate, crude protein, crude fat and crude ash were higher compared with the control cookie. For the mineral contents of MP2, the contents of Ca (33.44 mg/100 g), P (225.13 mg/100 g), Mg (82.21 mg/100 g), Na (246.22 mg/100 g), and K (503.49 mg/100 g) were higher compared with the control cookie. The essential amino acids (valine, isoleucine, leucine, methionine, threonine, phenylalanine, and histidine) in MP2 were also higher compared with the control cookie. It was concluded that MP2 can be used as a new protein source for not only the maintenance of muscle but also for the prevention of muscle loss in old people.

A bulk-type Ta material is fabricated using the kinetic spray process and its microstructure and physical properties are investigated. Ta powder with an angular size in the range 9-37 μm (purity 99.95%) is sprayed on a Cu plate to form a coating layer. As a result, ~7 mm-sized bulk-type high-density material capable of being used as a sputter material is fabricated. In order to assess the physical properties of the thick coating layer at different locations, the coating material is observed at three different locations (surface, center, and interface). Furthermore, a vacuum heat treatment is applied to the coating material to reduce the variation of physical properties at different locations of the coating material and improve the density. OM, Vickers hardness test, SEM, XRD, and EBSD are implemented for analyzing the microstructure and physical properties. The fabricated Ta coating material produces porosity of 0.11~0.12%, hardness of 311~327 Hv, and minor variations at different locations. In addition, a decrease in the porosity and hardness is observed at different locations upon heat treatment.

Cu-Mn compacts are fabricated by the pulsed current activated sintering method (PCAS) for sputtering target application. For fabricating the compacts, optimized sintering conditions such as the temperature, pulse ratio, pressure, and heating rate are controlled during the sintering process. The final sintering temperature and heating rate required to fabricate the target materials having high density are 700oC and 80oC/min, respectively. The heating directly progresses up to 700oC with a 3 min holding time. The sputtering target materials having high relative density of 100% are fabricated by employing a uniaxial pressure of 60 MPa and a sintering temperature of 700oC without any significant change in the grain size. Also, the shrinkage displacement of the Cu-Mn target materials considerably increases with an increase in the pressure at sintering temperatures up to 700oC.

In this study, the properties of Ag-coated TiO2 nanoparticles were observed, while varying the molar ratio of water and Ag+ for the surfactant and TiO2. According to the XRD results, each nanoparticle showed a distinctive diffraction pattern. The intensity of the respective peaks and the sizes of the nanoparticles increased in the order of AT1(R1 = 5)(33.3 nm), AT2 (R1 = 10)(38.1 nm), AT3(R1 = 20)(45.7 nm), AT4(R1 = 40)(48.6 nm) as well as AT5(R2 = 0.2, R3 = 0.5)(41.4 nm), AT6(R2 = 0.3, R3 = 1)(45.1 nm), AT7(R2 = 0.5, R3 = 1.5)(49.3 nm), AT8(R2 = 0.7, R3 = 2)(57.2 nm), which values were consistent with the results of the UV-Vis. spectrum. The surface resistance of the conductive pastes fabricated using the prepared Ag-coated TiO2 nanoparticles exhibited a range 7.0~9.0(274~328 μΩ/cm2) times that of pure silver paste(ATP)(52 μΩ/cm2).

This study was carried out for characterization of MIO synthesized in our laboratory by co-precipitation method and applied isotherm and kinetic models for adsorption properties. XRD analysis were conducted to find crystal structure of synthesized MIO. Further SEM and XPS analysis was performed before and after phosphate adsorption, and BET analysis for surface characterization. Phosphate stock solution was prepared by KH2PO4 for characterization of phosphate adsorption, and batch experiment was conducted using 50 ml conical tube. Langmuir and Freundlich models were applied based on adsorption equilibrium test of MIO by initial phosphate solution. Pseudo first order and pseudo second order models were applied for interpretation of kinetic model by temperature. Surface area and pore size of MIO were found 89.6 m2/g and 16 nm respectively. And, the determination coefficient (R2) value of Langmuir model was 0.9779, which was comparatively higher than that of Freundlich isotherm model 0.9340.

This study investigates ventilation and processing methods for industrial facilities by analyzing the distribution chart and concentration of fine particles generated. Analyses of fine particles were conducted in crushing rooms, sorting room, Primary manufacturing room and packing room, where the concentration of 0.3~10.0 μm particles were measured for 10 minutes during processing of herb medicines. The result revealed that particles with sizes greater than or equal to PM2.685 took up most of the space, and the concentration of fine particles (PM10) was 1,672.24 μg/m3 in 1th crushing room, 3,144.7 μg/m3 in crushing 2nd room, 262.45 μg/m3 in sorting room, prior to processing (2,302.3 μg/m3 for Aralia continentails and 5,564.9 μg/m3 for Poria cocos), 4,656.5 μg/m3 in Primary manufacturing room, and 20,213.3 μg/m3 in packing room. The concentration of fine particles generated during manufacture of herb medicines was, in comparison to the standard of 150 μg/m3 established in the Indoor Air Quality Control Act, 1.7 to 135 times higher. High concentrations of fine particles were found in all rooms, except for packing, even with partial ventilation. Also, it can be inferred that adequate deodorization system may be required in order to control unpleasant herb odors. Through this study, it is recommended that the use of scrubbers and concealment may facilitate control of fine particles containment.

Many enterprises have been adopting management systems good enough for them and operating the schemes to have competitive edge better than their competitor. One of the finest systems that most companies have been selecting is ISO 14001. ISO 14001, environment management system, is widely known as advancing internal efficiency and productivity in the various industries. As a result, the number of companies that have adopted ISO 14001’s certification have been increasing continuously year by year since ISO 14000 standard was called in 1994s from ISO 18000 standard that originally used. The purpose of this study is to present that ISO 14001’s requirement execution influences on management performance in the small manufacturer. In order to carry out this research, we obtained 96 survey sheets and inspected ten assumptions based on the reliability, validity of the questionnaires. The results of regression analysis are summarized as follows; First, the three factors of ISO 14001 requirement, plan, implementation and operation and management consideration, have an important effect on the operational performance. Second, the three elements of ISO 14001 requirement, environment policy, implementation and operation and management consideration, affect to the financial performance significantly. Based on the results, it is sure that the companies that execute the factors of implementation and operation and management policy have a good performance to achieve operational and financial performance so that it is important to clarify the member’s role, authority and follow the procedure by a company’s process. Also, the truth shows CEO’s continuous will and periodical review of ISO 14001 influence on management performance as well.

ISO 9001, quality management system, is widely known as advancing internal efficiency and productivity in various industry. As a result, the number of companies that have adopted ISO 9001’s certification have been increasing continuously year by year since ISO 9000’ family standard was published in 1987s. This fact shows that a lot of businesses are trying to get the accreditation for improving the competitiveness of quality. The purpose of this study is to present that ISO 9001’s certification motives affect to the requirement’s implementation and show that the execution of requirements influences on management performance in the small manufacturer. In order to carry out this research, we obtained 96 survey sheets and inspected twenty assumptions based on the reliability, validity of the questionnaires. The results of regression analysis are summarized as follows; First, the factors of certification motive influence on the requirement’s implementation except resources management. Second, the two elements of ISO 9001 requirement, resources management and product realization, have an important effect on the operational performance and financial performance considerably in the companies that choose the internal motive. Finally, the two requisites of ISO 9001 requirement, resources management and measurement, analysis and improvement, affect to the operational performance and financial performance significantly in the businesses that select the external motive. Based on the results, the companies that choose the internal motive have a good performance to execute the ISO 9001 requirements. Also, to implement the requirements of ISO 9001 is helpful for the companies to produce the operational and financial performance.

This study attempted to find an efficient method for the preparation of high-purity galactooligosaccharides (HP-GOS) using β-galactosidase and yeast fermentation. GOS prepared using Lactozym 3000L showed the greatest enhancement in total GOS of the six β-galatosidases tested. GOS alone achieved 51% conversion of initial lactose. GOS production was enhanced by fermentation with commercial yeast (Saccharomyces cerevisiae); its concentration reached 71% after 36h fermentation with 8% yeast. Component sugar analysis with HPLC indicated that HP-GOS fermented with S. cerevisiae showed significantly increased levels of 4’/6’-galactosyllactose and total GOS as well as a significantly decreased glucose level. HP-GOS facilitated the growth of Lactobacillus sp. (L. acidophilus and L. casei) and Bifidobacterium sp. (B. longum and B. bifidum). In sum, high-purity GOS has been successfully produced through both an enzymatic process and yeast fermentation. GOS encourages the growth of bacteria such as Lactobacillus and Bifidobacterium that may be beneficial to human gastrointestinal health.