Due to environmental pollution, regulations on fossil fuels are required. There is a movement for the regulations by using LNG fueled propulsion ships. LNG is an eco-friendly fuel that does not emit NOx or SOx during combustion, but its boiling point is -163°C. Under that condition, the use of metal is restricted, and IMO defined applicable materials through IGC code. Among the metals, 9% nickel steel is one of excellent mechanical properties such as yield strength and tensile strength in cryogenic condition. Thus 9% nickel steel is widely used in cryogenic storage containers for ships. In addition, laser welding, which minimizes thermoelastic distortion by applying a concentrated heat source to a narrow area for a short period of time, is in the spotlight. So, this study is a basic research to predict and respond to thermal distortion during laser welding. Secondary version of the representative heat source model was derived through the author's previous research with STS304L, and the heat source model was derived by applying the heat source model to 9% nickel steel in this study. 9% nickel steel is a material that is in high demand and is widely used in the manufacture of cryogenic containers, so this study is expected to be able to respond immediately to the field.

A heat exchanger refers to a pressure vessel that indirectly exchanges heat between low-temperature/ high-temperature fluids with a solid wall interposed therebetween, and a shell-and-tube cylindrical heat exchanger is generally applied. The shell-and-tube cylindrical heat exchanger is widely used in ships and there is a problem in that the welding area is narrow and welding defects occur a lot due to high-level welding. In particular, in the case of a ship heat exchanger, if a problem occurs in the welding part during operation, the possibility of a safety accident is high, and repair is not easy. In this study, to solve this problem, the GTAW(Gas Tungsten Arc Welding) method was applied to secure the optimum conditions for pipe welding of STS304 material with a thickness of 5.5mm and to conduct a test. Afterwards, in accordance with the ASME rules, welding performance was verified through cross-sectional observation of welds, mechanical property tests, (tensile strength, bending strength, cryogenic impact strength) and non-destructive testing(PT, RT).

9% nickel steel has remarkable mechanical properties in a cryogenic condition and is widely used in storage containers for LNG fueled ships. Demand for laser welding rather than conventional arc welding has grown to increase manufacturing efficiency. However there are various types of heat sources which are suggested by other researchers. With that, it is difficult to select a proper heat source shape for welding conditions. The author proposed a representative heat source model that can cover most of suggested heat source models through previous studies. Welding power was fixed at 4kW and the speed was changed to 1.0m/min, 1.5m/min, and 2.0m/min respectively. The shapes of the welding heat sources were derived, and the tendency of the main parameters was also deducted. It was observed that the width and depth of the weld bead decreased as the welding speed increased through welding experiment, parameters of welding heat source are changed linearly. Based on this study, it is expected that it will be possible to estimate the shape of the heat source under untested welding conditions.

Laser welding is used in various industries due to fast welding speed, and prediction with FEM is needed to design. The multi-layered heat source model that can cover various models has been recently proposed to analyze laser welding, but it takes a lot of time because more than 2,000 cases are compared to derive the results. In order to reduce the time, the simplified model should be suggested. In order to derive a simplified model, laser welding heat transfer analysis was performed using the welding direction length and the convection coefficient of the welding direction surface as parameters. As a result, the model whose difference is less than 0.1% compared to reference model is deducted. The analysis time was reduced by about 90% from 48 hours to 5 hours. Also difference of convection coefficient on the welding direction surface does not affect the temperature distribution much.

As laser welding has low thermal distortion and fast welding speed, the needs in the field is increasing in varous industries. Prediction of distortion and design with that prediction are very important for using welding process in the field. However many types of heat source models for laser welding are suggested, field engineers feels difffucult for using a proper model for a specific case. Thus I, author, suggested a representative model which can cover most of existing models with multi-layered heat source model. This method is very powerful, but there are much time consumption with analysis and comparision among more than 1,000 candidates. To solve these shortcomings, this study focused on to find the simplified model. In order to construct the simplified model, the length of the orthogonal direction to the welding direction was reduced from 300mm to 35mm, which makes time reduction of 75% with sustaining the quality of the original model. That can cover the disadvantage of multi-layered heat source model for laser welding, enhance the prediction of welding distortion after laser welding

One of the options for spent fuel dry storage systems is to store them in canisters using metal or concrete casks close to shore. The interaction between the austenitic stainless steel and the chloride atmosphere generated from the sea creates detrimental conditions leading to chloride induced stress corrosion cracking (CISCC) in the canister. The corrosion integrity of the canister in the concrete cask is very important because the canister is sealed and used for a long period of time. A canister made of austenitic stainless steel has several welding lines on the wall and lid, which are generated during the welding process and have high residual tensile stress. The interaction between the austenitic stainless steel and the chloride atmosphere generated from the sea creates detrimental conditions leading to chloride induced stress corrosion cracking (CISCC) in the canister. The corrosion integrity of the canister in the concrete cask is very important because the canister is sealed and used for a long period of time. In order to evaluate such soundness, an accelerated test capable of simulating the CISCC crack propagation phenomenon of the canister weld is required. In this study, the current status of CISCC simulation tests performed around the world to build a test equipment for the CISCC simulation accelerated test is investigated, and based on this, the test conditions suitable for the simulation test and specimen specifications are selected to establish the test equipment. The settings were performed. In consideration of the set device requirements, the essential limiting conditions for device manufacturing were derived, and detailed design was performed to satisfy them, and it was used to build a CISCC simulation test device for welding parts. The CISCC simulation test equipment requires performance to maintain the test temperature range of room temperature to 80°C and humidity 35 to 95%. In addition, it should be manufactured in consideration of humidity and temperature maintenance in the chamber of the complex corrosion tester, measures to prevent leakage of the connection part between the chamber and the salt water tank of the complex corrosion tester, and measures to supply stable salt water and maintain temperature in the salt water tank. Based on these contents, detailed specifications and design contents of the chloride stress corrosion cracking simulation test apparatus were presented in this study.

Due to the environmental regulations of the International Maritime Organization (IMO), the number of ships using cryogenic fuel such as LNG (liquefied natural gas) is increasing rapidly, and the demand for eco-friendly ships is expected to grow further in the future. The material of the tank for storing cryogenic fuel such as LNG is limited within the IGC Code, and available materials include 9% nickel steel, Invar (36% nickel steel), Al5083-0, STS304L, and high manganese steel. Recently, 9% nickel steel has been used as a tank in LNG fuel-powered ship projects, and it has excellent thermal/mechanical properties in cryogenic LNG environmental conditions (-163°C). In this study, it is conducted an experimental study on SAW(Submerged Arc welding), which has better welding efficiency than FCAW(Flux Cored Arc Welding), which is mainly used for 9% nickel steel materials. In addition, to verify the reliability of the welded part after the welding test, cross-sectional observation of the welded part was performed and the mechanical properties such as the tensile strength and cryogenic impact strength of the welded part were evaluated.

Combat vehicles were developed in two types depending on the purpose of operation. The body of the vehicle is relatively large welded structure, and there is a quality problem in that welding deformation occurs in a certain area. Welding deformation is a problem that is inevitably generated during the welding process, and additional corrective work is performed. However, due to the structural characteristics of the welded structure of combat vehicl, there are many limitations in the correction method, which lowered the productivity. To improve this problem, we intend to establish improvement measures through analysis of the areas where welding deformation occurs and apply corrective measures suitable for welding structures of combat vehicles. For the design improvement plans, the finite element analysis were used and the correction method were applied to simulated structure to confirm the possibility. Finally, the improvement effect was confirmed by manufacturing the actual welded structure. Based on the results of this study, it is expected that the productivity of related similar welding structures as well as structures of wheeled armored vehicles, can be improved.

Due to environmental pollution, regulations on existing petroleum-based fuels are increasing day by day. LNG is in the spotlight as an eco-friendly fuel that does not emit NOx or SOx, but its boiling point is -163°C, so it needs to be handled with care. Materials that can be used at the above temperature are defined by IMO through the IGC Code. Among them, 9% nickel steel has great advantages in yield strength and tensile strength under cryogenic conditions, but it is difficult to use in arc welding such as FCAW for various reasons. This study is a study to apply fiber laser welding to solve this problem. As a previous study, this study conducted a study to find a welding heat source. After performing bead on plate welding, the optimal heat source was derived by analyzing the shape of the bead and adjusting the parameters of the heat source model. In this case, by applying the multi-island genetic algorithm, which is a global optimization algorithm, not the intuition of the researcher, accurate results could be derived in a wide range.

Due to stricter environmental regulations of the International Maritime Organization(IMO), the number of ships fueled by Liquefied Natural Gas(LNG) is rapidly increasing. The International Code of the Construction and Equipment of Ships Carrying Liquefied Gases in Bulk(IGC Code) limits the material of tanks that can store cryogenic substances such as LNG. Among the materials listed in the IGC Code, ASTM A553M-17 has been recently adopted as a material for LNG fuel tank projects because of its excellent mechanical properties at cryogenic temperatures. In shipyards, this material is being used to build tanks through Flux Cored Arc Welding (FCAW). However, there is a problem that magnetization occurs during welding and there is a big difference in welding quality depending on the welding position. In order to overcome this problem, this study intends to conduct basic research to apply laser welding to ASTM A553M-17 material. In this study, a study on penetration (HAZ depth, Penetration) and welding defects during fiber laser welding according to three types of shielding gases(nitrogen, argon, and helium) was conducted. To this end, a Bead on plate(BOP) experiment was performed under four fiber laser conditions(Power, Speed) for each shielding gas and welding defects caused by the use of the shielding gas were compared through cross-sectional observation, and the penetration depth was analyzed.

Due to the strengthening of domestic and international environmental regulations, the replacement of FRP ships with aluminum ships for small ships is continuously in progress. Domestic aluminum ships are being applied to various types of ships, mainly special ships, passenger ships and fishing ships. Gas metal arc welding(GMAW) is used as a welding method when manufacturing ships using aluminum materials for ships with a thickness of 5mm or more. However, it is carried out manually by the workers in the shipyard, and there is a limit to relying on the skills of the workers. In this study, basic research on high-efficiency tandem welding was performed as a basic study for the application of high-quality automatic welding equipment when working on aluminum ships. In this study, welding deformation according to constraint conditions was comparatively analyzed using tandem welding equipment and cross-sections of welds were evaluated for each experiment.

The multi-layered heat source model is a model that can cover most of existing studies and can be defined with a simple formula. Based on the methodology performed in previous studies, the welding heat source was found through experiments and FEM under the welding power conditions of three cases and the parameters of the welding heat source were analyzed according to the welding power. In this study, parameters of fiber laser welding heat source according to welding power were searched through optimization algorithm and finite element analysis, and the correlation was analyzed. It was confirmed that the concentration of the welding heat source in the 1st layer was high regardless of the welding power, and it was confirmed that the concentration of the welding heat source in the 5th layer (last layer) increased as the welding power increased. This reflects the shape of the weld bead that appears during actual fiber laser welding, and it was confirmed that this study represents the actual phenomenon.

Because of the International Maritime Organization(IMO)'s regulation to regulate emissions of ships, a change is taking place to replace ship fuels from Heavy Fule Oil(HFO) to Liquefied Natural Gas(LNG). In the case of LNG, it is a material obtained by liquefying Natural Gas(NG), and it is -163 degrees below zero, and the volume is reduced to 1/600 level. The material of the tank that can store LNG must be a material that can safely store LNG in a cryogenic environment, and the materials of the tank that can store LNG are limited in the International Code of the Construction and Equipment of Ships Carrying Liquefied Gases in Bulk(IGC Code). Among the materials listed in the IGC Code, 9% nickel steel is used as a material for LNG fuel propulsion tanks that are recently ordered because of relatively high mechanical properties under cryogenic environments. In this study, the mechanical properties of butt welds were measured following the weld reliability evaluation of Flux Cored Arc Welding(FCAW) butt welds made of 9% nickel steel by PARTI. The measured mechanical properties are tensile strength, bending strength, hardness, and cryogenic impact test required by the classification for Welding Procedure Specification(WPS) approval.