As global greenhouse gas reduction regulations are strengthened and the demand for eco-friendly energy increases, renewable energies, including offshore wind power, are growing rapidly. Unlike onshore wind power generation, offshore wind power is located in the ocean. As a result, the offshore wind power substructure is exposed to low temperatures, corrosion, and continuous fatigue loads. Therefore, selecting appropriate materials and welding techniques is crucial for durability. In this study, FCAW welding was performed on S355ML steel (EN10025) for offshore wind power applications. After the welding process, the mechanical properties of the welded joint were evaluated through tensile, low-temperature impact, and hardness tests to assess the welding condition. The study revealed that the tensile and yield strength of the welded joint were superior to those of the base material. Additionally, the impact strength at low temperatures was confirmed to exceed the standard.

Groundwater in Jeju Island is extensively utilized for living, agriculture, and industry, with over 20 million tons consumed monthly. This heavy usage raises concerns about groundwater pollution due to aging and corrosion of pipes, with over 90% being outdated. Effective management and corrosion prevention measures are essential to address these issues. This study aims to compare the corrosion characteristics of Shielded Metal Arc Welding (SMAW) and Gas Tungsten Arc Welding (GTAW) to analyze weld joint corrosion in the groundwater environment of Jeju Island and under ordinary temperatures. The corrosion behaviors of mild steel and stainless steel were examined by measuring weight changes over time in both conditions. Results indicate that, with the SMAW process, corrosion progressed slowly at the start and end of the weld under ordinary temperatures, while in the groundwater environment, it occurred gradually across the entire weld area. In contrast, GTAW exhibited corrosion at the weld start, end, and heat-affected zone in ordinary conditions, with gradual corrosion also observed under ground.

The International Maritime Organization (IMO) is promoting the transition to eco-friendly fuels such as hydrogen and ammonia, with the goal of achieving net-zero greenhouse gas emissions in the shipping sector by 2050. Hydrogen does not emit greenhouse gases, but it must be stored at an extremely low temperature of -253°C when stored as a liquid. 316L stainless steel is mainly used as a tank material to store liquid hydrogen. FCAW (Flux Cored Arc Welding) is known for its excellent weldability with 316L stainless steel, and it is particularly suited for welding thick metals efficiently, making it an ideal choice for storage tank welding. Finite Element Method (FEM) analysis can simulate the thermal and mechanical deformations occurring during welding with high precision, allowing for accurate prediction of deformation patterns and the derivation of optimal welding conditions. This ensures the stability and quality of the structure while reducing costs. In this study, FCAW butt welding was performed on 316L stainless steel, followed by cross-sectional observation and deformation measurement of the weld area. Based on the cross-sectional observation, a 3D FE model was designed, and heat transfer analysis was conducted. Subsequently, thermo-mechanical analysis was carried out to predict welding deformation.

In the development of a digital multi-process welding machine, we aimed to analyze the heat dissipation effects resulting from changes in the transformer's shape. Two installation configurations for the transformer, vertical and horizontal, were proposed. Thermal-flow analysis was conducted for the welding machine, taking into account variations in spacing between each proposed configuration. The results indicated that the shape and spacing of the components did not significantly alter the airflow around the reactor coil, which is the main heat-generating component of the machine. When comparing the heat dissipation effects across models with different transformer spacings, it was observed that models with narrower spacing exhibited improved heat dissipation, while the vertical configuration demonstrated a slightly higher heat dissipation effect overall. Transient analysis revealed the irregularities in internal flow and the resulting scattered temperature distribution over time within the welding machine.

Magnesium alloys, among various non-ferrous metals, are utilized in diverse fields from the automotive industry to aerospace due to their light weight and excellent specific strength. In the previous Part I study, fiber laser BOP experiments were conducted to derive basic welding characteristics and appropriate bu竹 welding conditions. Subsequently, in the Part II experiment, butt welding was performed, and through tensile tests, hardness tests, and cross-sectional observations, it was found that at laser power of 2.0 kW and welding speed of 50 mm/s, 93% of the base metafs tensile strength and 63.4% of its elongation could be achieved. In this Part III experiment, the microstructures of the base metal and the center of the weld were observed in butt-welded specimens. Through this, laser power and welding speed, on the mechanical behavior and microstructure of magnesium alloys were analyzed

Recently, corrosion problems caused by quarantine disinfectant have occurred in the door panel of commercial trucks. As a way to solve this problem, a drain hole is being drilled in the door panel, and the door panel is being designed again for this purpose. Reinforcing parts such as frames or brackets for rigidity are attached to the inner and outer door panels, and spot welding is performed for assembly. X-rays and nugget diameter measurements of the welds were performed to confirm the results of performing according to various conditions for such spot welding. Through this study, it was confirmed that the pressing force had a greater effect on the welding quality than the amount of welding current.

Friction welding, which uses heat and plastic flow to join metals, is expanding across industries due to its ability to weld heterogeneous alloys and simple process. However, process research is essential for materials with complex geometries, and limited research has been conducted on friction welding between cast and sintered metals. This study analyzed the mechanical properties and microstructural evolution of the joint by controlling the rotational speed and friction pressure, which affect the removal of the heat-affected zone in friction welding of casted SCM440 and sintered F-05-140. Hardness mapping and microstructure observations with material transition were performed to investigate the correlation between phase behavior and welding conditions. These results are anticipated to reduce costs and improve the mechanical properties of key mobility components.

세계적인 환경 규제로 인해 마그네슘 합금과 같은 경량 소재에 대한 수요가 증가하고 있으며, 마그네슘 합금 소재의 다양한 산업계 적용을 위한 용접 및 접합 방식에 대한 연구도 지속적으로 수행되고 있다. 앞선 Part I 연구에서는 마그네슘 합금에 대한 파이버 레이저 Bead on Plate(BOP) 실험을 수행하여 맞대기 용접 조건의 확보를 위한 기초 연구를 수행하였으며, 본 연구에서는 Part I의 기초 BOP 실험에서 도출된 적합한 레이저 출력과 용접 속도를 바탕으로 두께 3mm의 AZ31B 마그네슘 합금에 대해 맞대기 용접을 시행하였고, 인장시험 및 경도시험을 수행한 후 기계 물성 데이터를 분석하였다. 분석 결과 레이저 출력 2.0 kW, 50 mm/s (Heat input)의 조건에서 항복강도 151.5 MPa, 인장강도 224.1 Mpa으로 우수한 인장, 항복강도를 얻을 수 있었다.

본 연구에서는 용접 여부에 따른 세 가지 유형의 철계-형상기억합금(Fe-Shape Memory Alloys, Fe-SMA)의 고주기 피로 거동에 대한 실험적 연구를 수행하였다. 본 연구를 위해 사용된 Fe-SMA은 스위스 EMPA에서 개발된 Fe-SMA으로, Fe-17Mn-5Si-10Cr-4Ni-1(V,C)의 화학적 조성을 가진다. 용접 여부 및 열처리 여부를 변수로 한 비용접, 용접, 열처리된 용접 시편이 ASTM E606/E606M 표 준에 따라 제작되었다. Fe-SMA의 재료적 특성을 평가하기 위해 직접 인장 실험 및 회복 실험이 수 행되었으며, 용접된 Fe-SMA의 피로 거동 평가를 위해 응력 진폭에 따른 피로 시험이 수행되었다. 피 로 시험은 최대 응력 수준을 Fe-SMA 극한 인장강도의 약 70%인 700MPa에서부터 100MPa씩 감소 시키며, 200MPa의 응력 범위까지 수행되었으며, 응력비(R)는 0으로 설정되었다. 피로 한계는 ASTM E1823-13에 따라 하중 반복 횟수 200만 회를 기준으로 하여 각 시편의 피로 한계를 확인하였다.

Friction stir spot welding (FSSW) is a solid-state joining process and a rapidly growing dissimilar material welding technology for joining metallic alloys in the automotive industry. Welding tool shape and process conditions must be appropriately controlled to obtain high bonding characteristics. In this study, FSSW is performed on dissimilar materials AA5052-H32 aluminum alloy sheet and SPRC440 steel sheet, and the influence of the shape of joining tool and tool insertion depth during joining is investigated. A new intermetallic compound is produced at the aluminum and steel sheets joint. When the insertion depth of the tool is insufficient, the intermetallic compound between the two sheets did not form uniformly. As the insertion depth increased, the intermetallic compound layer become uniform and continuous. The joint specimen shows higher values of tensile shear load as the diameter and insertion depth of the tool increase. This shows that the uniform formation of the intermetallic compound strengthens the bonding force between the joining specimens and increases the tensile shear load.

In this study, we investigated the change in fracture properties after friction stir welding on Al606. In the L-T direction test, the fracture toughness of the unwelded base material was 275 MPa, and the specimen subjected to friction stir welding (FSW) was 227 MPa, showing that the fracture toughness decreased significantly with friction stir welding. In the T-L direction test, the difference between the base material and the weld material was not large, but the fracture toughness was shown to decrease during welding. In the comparison of the L-T direction and the T-L direction, it was found that both the base material and the weld material showed high fracture toughness in the L-T direction.In this study, the following conclusions were obtained after friction stir welding of Al 6061-T6.

Titanium constitutes approximately 60% of the weight of steel and exhibits strength comparable to steel's but with a higher strength-to-weight ratio. Titanium alloys possess excellent corrosion resistance due to a thin oxide layer at room temperature; however, their reactivity increases above 600°C, leading to oxidation and nitridation. Welding titanium alloys presents challenges such as porosity issues. Laser welding minimizes the heat-affected zone (HAZ) by emitting high output in a localized area for a short duration. This process forms a narrow and deep HAZ, reducing the deterioration of mechanical properties and decreasing the contact area with oxygen. In this study, fiber laser welding was conducted on 8.0mm thick Ti-6Al-4V alloy using the Bead On Plate (BOP) technique. A total of 25 welding conditions were experimented with to observe bead shapes. The results demonstrated successful penetration within the 0.792mm to 8.000mm range. It was concluded that this experimental approach can predict diverse welding conditions for Ti-6Al-4V alloys of various thicknesses.

Power converter devices require a high level of quality because they have a high direct connection with vehicle operation. Therefore, structural bonding was carried out by friction stir welding with excellent mechanical properties. Friction stir welding can cause structural deflection depending on the load of the welding tool, so it is important to control this for high quality flatness. In this study, pre-welding was performed before welding to minimize deflection generated during welding. And deflection reduction data according to the location of pre-welding were analyzed through dynamic analysis. As a result, based on computerized data rather than experimental data an optimized position of pre-welding was secured to minimize the deflection that occurs during friction stir welding. Through this, a process guide that enables high quality structural bonding was presented.

Liquified hydrogen is considered a new energy resource to replace conventional fossil fuels due to environmental regulations by the IMO. When building tank for the storage and transportation of liquified hydrogen, materials need to withstand temperatures of -253°C, which is even lower than that of LNG (-163°C). Austenitic stainless steel mainly used to build liquified hydrogen tank. When building the tanks, both the base material and welding zone need to have excellent strength in cryogenic condition, however, manual arc welding has several issues due to prolonged exposure of the base material to high temperatures. Laser welding, which has some benefits like short period of exposure time and decrease of thermal affected zone, is used many industries. In this study, laser bead on plate welding was conducted to determine the laser butt welding conditions for STS 304 and STS 316L steels. After the BOP test, cross-section observations were conducted to measure and compare four bead parameters. These tendency result of laser BOP test can be used as conditions laser butt welding of STS 304 and STS 316L steel.

Research into lightweighting to improve vehicle fuel efficiency and reduce exhaust emissions continues as environmental regulations become increasingly stringent. Magnesium alloys, chosen for their lightweight properties, are more than 35% lighter than aluminum alloys and also exhibit excellent mechanical characteristics. While magnesium alloys are commonly utilized in arc welding processes like GTAW and GMAW, they pose challenges such as high residual stresses and welding defects. Laser welding, on the other hand, offers the advantage of precise heat input, enabling deep and high-quality welds while minimizing welding distortion. In this study, fiber laser welding was employed to weld a 4.0mm thick AZ31B-H24 using the Bead on Plate technique. A total of 10 different welding conditions were tested with fiber laser welding, and the cross-sections of the weld beads were examined. Weld bead shapes were measured based on five parameters. The results allowed for an evaluation of the weldability of AZ31B-H24 using fiber laser welding.

The demand for LNG Carrier and LNG fuel ships are increasing due to global carbon neutrality declaration and ship emissions regulation of IMO, domestic shipyards pay technology fees(about 5~10% of ship price per vessel) to GTT company in France for making LNG cargo hold. Localization of LNG cargo hold is needed to reduce technology fees and engage technological competitiveness, it is important to secure the critical technology like automation process development of insulation system process. Especially, the automation rate of membrane-type insulation system is very low due to interference caused by corrugation and difficulty in securing optimal variable welding condition. In this study, to solve this problem, automatic welding is performed using developed automatic welding equipment on STS304L steel which is used in flat and corner area of membrane-type LNG cargo hold's lap joint. After welding, Cross-sectional observations and Tensile strength tests were conducted to evaluate reliability of equipment and welding condition. As a result of the test, it was confirmed that the strength of the welded zone exceeded that of base material, and secured the optimal welding condition to apply automatic welding.