Medium- and low-temperature coal tar pitch can be prepared as coal-based mesophase pitch for its high value-added utilization. However, its lower aromaticity and higher content of heteroatoms (especially O atoms) led to a higher content of the resulting mesophase pitch mosaic structure. In this study, mesophase pitch was prepared by co-carbonization of high aromaticity, low oxygen content high-temperature refined pitch (RHCTP) with medium- and low-temperature coal tar refined pitch (RCTP). The impact of various blending ratios on the optical and microcrystalline structures of mesophase pitch was analyzed using polarized light microscopy, X-ray diffraction, and Raman spectroscopy. The addition of RHCTP to modify RCTP significantly enhanced the optical and microcrystalline structures of the co-carbonized products. The optimal blending ratio (R-25%) was obtained. Needle coke prepared from mesophase pitch obtained from R-25% had superior fine fiber structure, lowest average resistivity (157.37 μΩ·m) and high true density (2.125 g/cm3). The thermal conversion behavior of the blended refined pitch during co-carbonation was analyzed using thermogravimetric data of the R-25% sample through four isoconversion methods. The thermal conversion of the R-25% sample occurs in three stages: the first stage follows the Parabola law model, while the second and third stages adhere to the random nucleation and nuclei growth model. This analysis of thermal conversion kinetics offers theoretical insights for optimizing mesophase pitch preparation process conditions and reactor design.

Coal pitch mainly consists of aromatic hydrocarbons, phenolic substances, and aliphatic hydrocarbons, the macromolecular structures formed by these cyclic and chain hydrocarbons through chemical bonding possess diversity and complexity. In this study, medium- and low-temperature coal tar pitch (LCTP) served as the primary material for the production of mesophase pitch via co-carbonization with hydrogenated tail oil (HTO). Aimed to clarify the effects of different amounts of HTO addition and analyze the mechanism of introducing naphthenic and aromatic hydrocarbons on the liquid phase carbonization process. When HTO additive amount is 30%, the carbonized product with the largest content of mature graphite crystals at 25.01%, and the smallest degree of defects. The analytical mechanism demonstrates that the condensation of naphthenic hydrocarbons introduced by HTO produces hydrogen radicals, the hydrogen transfer reaction saturates a significant quantity of free radicals generated within the system, thereby impeding further rapid condensation and curing, and decreasing the viscosity of the system. On the other hand, the aromatic hydrocarbons introduced undergo dehydrogenation and condensation to produce additional polycyclic aromatic hydrocarbons, thereby contributing to a more abundant carbon structure conducive to the development of mesophase pitch. The combined effect of aromatic hydrocarbons and naphthenic hydrocarbons facilitates the slow development of the mesophase structure into a broad-area optical structure. This study provides an effective method for improving the performance of coal-based mesophase pitch, which reduces the production cost and promotes the clean and high value-added utilization of limited resources.

This study explores the development and characterization of hard carbon anodes for sodium-ion batteries produced from waste coffee grounds, synthesized at both 1000 °C and 1500 °C. Importantly, this work highlights the potential of using biomass-derived hard carbons as sustainable and effective material for anode for sodium-ion batteries, contributing to the advancement of energy storage systems with increasing global demands for environmentally friendly and cost-effective technologies. The research focuses on the electrochemical performance of these hard carbons, examining how different carbonization temperatures impact their structural and electrochemical properties. Utilizing advanced analytical methods, the structural changes correlating with temperature increase were identified, including modifications in carbon atom arrangements, which significantly influence the electrochemical behaviors of the hard carbons. Our research specifically focuses on how the structural differences affect the division of capacity contribution from sloping region (above 0.1 V) and plateau regions (below 0.1 V). Electrochemical test results revealed that hard carbon with higher degree of order and reduced microstructural defects, demonstrated improved capacity values. At the same time, the highly ordered hard carbon exhibits drastic capacity loss upon increasing of current densities. The results from this study not only advance our understanding of hard carbons but also open pathways for the future exploration of hard carbons for additional improvements.

Because plastics are cheap and light, their use is indispensable in our daily lives. However, the extensive use of plastics causes the disposal issue. Among various disposal processes, plastic recycling is of great attention because of minimizing waste and harmful byproducts. Herein, we recycle the most popular thermoplastic materials, high-density and low-density polyethylene, producing the anode materials for the Li-ion batteries. The electrochemical properties of the as-recycled soft carbon are investigated to study the energy storage capability as the anode of Li-ion batteries. Our work demonstrates the soft carbon recycled from plastic wastes is a promising anode material.

A thermochemical conversion method known as hydrothermal carbonization (HTC) is appealing, because it may convert wet biomass directly into energy and chemicals without the need for pre-drying. The hydrochar solid product’s capacity to prepare precursors of activated carbon has attracted attention. HTC has been utilized to solve practical issues and produce desired carbonaceous products on a variety of generated wastes, including municipal solid waste, algae, and sludge in addition to the typically lignocellulose biomass used as sustainable feedstock. This study aims to assess the in-depth description of hydrothermal carbonization, highlighting the most recent findings with regard to the technological mechanisms and practical advantages. The process parameters, which include temperature, water content, pH, and retention time, determine the characteristics of the final products. The right setting of parameters is crucial, since it significantly affects the characteristics of hydrothermal products and opens up a range of opportunities for their use in multiple sectors. Findings reveal that the type of precursor, retention time, and temperature at which the reaction is processed were discovered to be the main determinants of the HTC process. Lower solid products are produced at higher temperatures; the carbon concentration rises, while the hydrogen and oxygen content declines. Current knowledge gaps, fresh views, and associated recommendations were offered to fully use the HTC technique's enormous potential and to provide hydrochar with additional useful applications in the future.

Research is currently being conducted in the field of carbon reduction–related construction technologies, focusing on using industrial waste as a replacement for cement or as aggregates. However, the existing research is limited as carbon reduction is only achieved by reducing the amount of cement used. With the imperative of carbon neutrality, the development of carbon reduction technology is also necessary in the construction field. To address this, we plan to develop carbon reduction technology by introducing biochar—a carbon-sequestration material—into construction practices. Therefore, this study aims to comprehend the effect of the carbonization degree of biochar on the hydration reaction of cement, emphasizing the development of carbon-sequestration construction technology. Therefore, physical and chemical properties, such as surface and crystal structures, were analyzed to determine the effect of varying carbonization degrees on cement composites, contributing valuable insights into the broader field of sustainable construction.

In this study, numerical modeling on the gas flow and off-gases in the low temperature carbonization furnace for carbon fiber was analyzed. The furnace was designed for testing carbonization process of carbon fibers made from various precursors. Nitrogen gas was used as a working gas and it was treated as an incompressible ideal gas. Three-dimensional computational fluid dynamics for steady state turbulent flow was used to analyze flow pattern and temperature field in the furnace. The off-gas mass fraction and cumulative emission gas of species were incorporated into the CFD analyses by using the user defined function(UDF). As a results, during the carbonization process, the emission of CO2 was the dominant among the off-gases, and tow moving made the flow in the furnace be uniform.

Biomass carbon materials with high rate capacity have great potential to boost supercapacitors with cost effective, fast charging– discharging performance and high safety requirements, yet currently suffers from a lack of targeted preparation methods. Here we propose a facile FeCl3 assisted hydrothermal carbonization strategy to prepare ultra-high rate biomass carbon from apple residues (ARs). In the preparation process, ARs were first hydrothermally carbonized into a porous precursor which embedded by Fe species, and then synchronously graphitized and activated to form biocarbon with a large special surface area (2159.3 m2 g− 1) and high degree of graphitization. The material exhibited a considerable specific capacitance of 297.5 F g− 1 at 0.5 A g− 1 and outstanding capacitance retention of 85.7% at 10 A g− 1 in 6 M KOH, and moreover, achieved an energy density of 16.2 Wh kg− 1 with the power density of 350.3 W kg− 1. After 8000 cycles, an initial capacitance of 95.2% was maintained. Our findings provide a new idea for boosting the rate capacity of carbon-based electrode materials.

Coking coal is an important raw material for coke production. In this study, in an inert atmosphere, two Chinese coking coal samples were, respectively, heated gradually to 1200 °C to release volatile and form char and coke in succession, then cooled naturally to close room temperature to age the coke. The whole heating and cooling process on carbonization were monitored in situ by simultaneous small and wide-angle X-ray scattering (SAXS-WAXS) technique based on a synchrotron radiation platform. The simultaneous structural changes of pore and skeleton in coal during carbonization are revealed for the first time. The two raw coal samples, with similar carbon content and slightly different coalification degree, undergone a carbonization process similar in whole and different in parts. The carbonization presents approximately three stages during heating process and one stage during cooling process. The coal structure changes wavily during heating and monotonously during cooling. The corresponding structural change mechanism is analyzed.

The evolvement in the microstructure and electrical properties of PAN-based carbon fibers during high-temperature carbonization were investigated. The study showed that as the heat treatment temperature increases, the change of carbon fiber resistivity around 1100 °C can be divided into two stages. In the first stage, the carbon content of the fiber increased rapidly, and small molecules such as nitrogen were gradually released to form a turbostratic of carbon crystal structure. The resistivity dropped rapidly from 3.19 × 10− 5 Ω·m to 2.12 × 10− 5 Ω·m. In the second stage, the carbon microcrystalline structure gradually became regular, and the electron movement area gradually became larger. At this time, the resistivity further decreases, from 2.12 × 10− 5 Ω·m to 1.59 × 10− 5 Ω·m. During carbonization, the tensile strength of carbon fiber first increased and then decreased. This is because the irregular and disordered graphite structure is formed first. As the temperature rose, the graphite layer spacing decreased and the grain thickness gradually increases. The modulus also gradually increased.

Carbon fibers are commonly used in many specialized, high-performance applications such as race cars and aircraft due to their lightweight and high durability. The most important stage in the production of carbon fibers is the carbonization process. During this process, carbon fibers are subjected to high temperatures in the absence of oxygen to prevent fibers from burning. Labyrinth seals are attached to a carbonization furnace to prevent airflow into the furnace and to assist in the elimination of off-gases. This study investigated flow characteristics inside a carbonization furnace and the effects of different geometric parameters of labyrinth seals such as labyrinth tooth shape, number of teeth, and tooth clearance. Varying carbonization furnace operating conditions were also studied in regard to flow behavior, including fiber movement and outlet vacuum pressure. A high working gas flow rate at the furnace inlet resulted in recirculation zones. Properly regulated gas flow from the main and labyrinth inlets enabled uniform flow around the fibers’ inlet and outlet which prevented air from being trapped in the reactor. Flow behavior was minimally effected by changes to labyrinth seal geometry such as tooth length, tooth clearance, and outlet pressure. However, the movement of fibers had a clear effect on flow characteristics in the furnace.

High-performance carbon materials were prepared via a one-step molten salt carbonization of tobacco waste used as electrode materials for supercapacitors. Carbon material prepared by carbonization for 3 h in molten CaCl2 at 850 °C exhibits hierarchically porous structure and ideal capacitive behavior. In a three-electrode configuration with 1 mol L− 1 H2SO4 aqueous solution, it delivers specific capacitance of 196.5 F g− 1 at 0.2 A g− 1, energy density of 27.2 Wh kg− 1 at 0.2 A g− 1, power density of 983.5 W kg− 1 at 2 A g− 1, and excellent cyclic stability with 94% capacitance retention after 5000 charge–discharge cycles at 1 A g− 1. Moreover, in a symmetrical two-electrode configuration with 6 mol L− 1 KOH aqueous solution, it delivers specific capacitance of 111.1 F g− 1 at 0.2 A g− 1, energy density of 3.8 Wh kg− 1 at 0.2 A g− 1, and power density of 482.0 W kg− 1 at 2 A g− 1. The relationship between hierarchically porous structure and capacitive performance is also discussed.

Artificial graphites have been used in various applications, for example, as anode materials for Li-ion batteries, C/C composites, and electrodes for aluminum smelting, due to their unique mechanical strength and high thermal and electrical conductivity. Artificial graphites can be manufactured by a series of kneading, molding, carbonization and graphitization processes with an additional impregnation process. In this study, the influence of the process variables in the kneading and carbonization/graphitization process on the properties of the resulting carbon block was systemically investigated. During the kneading process, the optimum kneading temperature was 90 °C higher than the softening point of the binder pitch; thus, the binder pitch reached its maximum fluidity. On the other hand, during the carbonization and graphitization process, the structural properties of carbon blocks prepared at different heat treatment temperatures were examined and their structural change and evolution were closely described according to the temperature and divided into low-temperature carbonization and high-temperature carbonization/graphitization. Based on this study, we expect to provide a better understanding of setting the parameters for thermally conductive carbon block manufacturing.

In this study, gas flow pattern and temperature distribution in a laboratory scale low temperature furnace for carbonization were numerically analyzed. The furnace was designed for testing carbonization process of carbon fibers made from polyimide(PI) precursor. Nitrogen gas was used as a working gas and it was treated as an ideal gas. Three-dimensional computational fluid dynamics analysis for steady state turbulent flow was used to analyze flow pattern and temperature field in the furnace. The results showed that more uniform velocity profile and axisymmetric temperature distribution could be obtained by varying mass flow rate at the inlets.

Nanostructured ZnO materials have been studied extensively because of their functional properties. This paper presents a composite material of zinc oxide quantum dots (ZnO QDs) and porous carbon using a one-step carbonization process. The direct carbonization of a metal–organic complex generates mesostructured porous carbon with a homogeneous distribution of ZnO QDs. The structural and morphological properties are investigated by X-ray diffraction (XRD), scanning electron microscopy (SEM), and transmission electron microscopy (TEM). The resulting ZnO QDs@porous carbon composite delivers a high specific capacity of 990 mAh g−1 at 100 mA g−1, 357 mAh g−1 at 2 A g−1, and high reversibility when evaluated as an anode for lithium ion batteries.

The structural transformationss of oriented poly(vinyl alcohol) (PVA) fibers impregnated with potassium bisulfate (PBS) were studied in detail on the way from PVA precursor fibers till carbonized at a temperature of 1000 °C fibers. It has been shown that the impregnation of PVA fibers with a sulfur-containing compound (PBS) is an efficient technique to decrease the thermoplasticity of PVA fibers during heat treatment at high temperatures in air and argon and contributes to a high yield of coke residue after heat treatment up to 1000 °C. TMA, TGA, DSC, mass spectrometry, FTIR, Raman spectroscopy, SEM, WAXS and SAXS were used to study the structural transformations of oriented PVA fibers impregnated with PBS at the stages of their preliminary thermal stabilization (215 °C), thermal stabilization (215–400 °C) and carbonization (400–1000 °C). A reaction scheme has been proposed that fully describes carbonization chemistry in the entire studied temperature range. The processing temperature of 215 °C was found to be optimal for preliminary thermal stabilization of PVA fibers impregnated with PBS. The heat treatment in an inert medium can be recommended as the optimal for thermal stabilization of fibers impregnated with PBS. The characteristics of the carbonized PVA fibers, such as strength, modulus and electrical conductivity, were close to the characteristics of commercial cellulose-based carbon fibers yarns.

We report the structural characterization and electric heating performance of carbon thin films (CTFs), which were prepared from negative-type SU-8 photoresist by deep UV exposure and following carbonization. The prepared CTFs were found to have pseudo-graphitic carbon structures containing partially graphite domains in the amorphous carbon matrix. The CTFs showed a very smooth surface morphology with a roughness of 0.42 nm. The 107 nm-thick CTFs exhibited an excellent electric heating performance by attaining a high maximal temperature of 207 °C and a rapid heating rate of 13.2 °C/s at an applied voltage of 30 V. Therefore, the CTFs prepared in this study can be applied as electrode materials for high-performance electric heaters.