For the aerospace structural application of high-strength 2xxx series aluminum alloys, stress corrosion cracking(SCC) behavior in aggressive environments needs to be well understood. In this study, the SCC sensitivities of 2024- T62, 2124-T851 and 2050-T84 alloys in a 3.5% NaCl solution are measured using a constant load testing method without polarization and a slow strain rate test(SSRT) method at a strain rate of 10-6 /sec under a cathodic applied potential. When the specimens are exposed to a 3.5% NaCl solution under a constant load for 10 days, the decrease in tensile ductility is negligible for 2124-T851 and 2050-T84 specimens, proving that T8 heat treatment is beneficial in improving the SCC resistance of 2xxx series aluminum alloys. The specimens are also susceptible to SCC in a hydrogen-generating environment at a slow strain rate of 10−6/sec in a 3.5% NaCl solution under a cathodic applied potential. Regardless of the test method, low impurity 2124-T851 and high Cu/Mg ratio 2050-T84 alloys are found to have relatively lower SCC sensitivity than 2024-T62. The SCC behavior of 2xxx series aluminum alloys in the 3.5% NaCl solution is discussed based on fractographic and micrographic observations.

The likelihood of failure for the stress corrosion cracking (SCC) of caustic cracking, which affect to a risk of facilities, was analyzed through the risk based-inspection using API-581 BRD. We found that SCC of the caustic cracking was occurred above 5 % NaOH concentration, and the technical module subfactor (TMSF) was maximized for above 50 % concentration. The heat traced and monitoring were not sensitive to the TMSF with NaOH concentration and temperature. But the steam out was more of less affect minimum value of the TMSF. Also, the inspection number, the inspection effectiveness, and the year since inspection were very sensitive to the TMSF with NaOH concentration and temperature. Therefore, the plan of next inspection will be established with compositively considering those at once.

The stress corrosion cracking (SCC) susceptibility of Alloy 600 MA, Alloy 600 TT, Alloy 800, and Alloy 690 TT were investigated in a deaerated 0.01 M solution of sodium tetrathionate using reverse u-bend test samples at . The results showed that SCC occurred in all alloys, excluding Alloy 690 TT. The SCC susceptibility decreased with an increase in the chromium content of the alloys. The results of the deposits and spectra taken from an energy dispersive X-ray system confirmed the existence of a reduced sulfur causing SCC.

Cavitation can occur in pipes when liquid is moving at high velocity, especially at pittings where the smooth bore of the pipe is interrupted. The effect is usually to produce pitting on the downstream side of the turbulence. However, stress corrosion cracking behavior under cavitation erosion-corrosion was neatly unknown. In this study, therefore, some were investigated of stress corrosion cracking behavior, others were stress corrosion cracking behavior under cavitation erosion-corrosion of water injection. And datas obtained as the results of experiment were compared between the two. Mainresult obtained are as follows: 1) Stress corrosion cracking growth rate of heat affected zone under cavitation erosion-corrosion becomes most rapid, and stress intensity factor K1becomes most high. 2) Stress corrosion cracking growth mechanism by cavitation erosion-corrosion is judgement on the strength of the film rupture model and the tunnel model. 3) The range of potential as passivation of heat affected zone is less noble than that of base metal, and that value is smaller. 4) Corrosion potential under cavitation erosion-corrosion in loaded stress is less noble than that of stress corrosion, and corrosion current density is higher.

The effect of fluid flow on corrosion and erosion-corrosion of metal is a well-recognized phenomenon in pipelines and machinery equipment, and so on. Not only are fluid hydrodynamics important, but also the corrosiveness of the process or production stream affects the corrosion system. Recent research demonstrates that it is possible to erosion-corrosion(E/C) phenomena in terms of hydrodynamics, electrochemical corrosion kinetics and film growth/removal phenomena. Stress corrosion cracking behavior under cavitation erosion-corrosion of mild steel(SS41) was investigated of base metal and weldment under loaded stress. Main result obtained are as follows : 1) The cavitation erosion sensitivity of base metal affected weight loss is more susceptive than heat affected zone, 2) The corrosion sensitivity affected weight loss of welding heat cycle is less susceptive on stress corrosion under cavitation erosion-corrosion than stress corrosion.

320˚C, 40%NaOH 용액의 autoclave에서 약 300wppm의 탄소를 함유하고 있는 15Cr-9Fe-balanced Ni 합금 판상시편에 대해 응력부식 저항성을 조사하였다. 부식시편은 700˚C, 100시간 동안의 열처리로 합금내부에 석출될 수 있는 가능한 한 많은 양의 크롬계 탄화물을 석출시킨 후, 다시 재용해에 의해 크롬계 탄화물의 형태를 조절하는 800˚C-950˚C범위의 최종열처리를 시행하고 급냉시킨 다음 U-자형으로 응력을 가하여 준비되었다. 최종열처리 온도가 올라감에 따라 시편들의 입계응력부식균열(IGSCC ) 전파속도는 900˚C까지는 거의 직선적으로 증가하다가 950˚C에서는 700˚C에서 얻은 값보다도 더 낮게 감소하였다. 즉, 크롬계 탄화물이 재용해되어 그 밀도가 감소함에 따라 IGSCC저항성이 감소하다가 완전히 재용해된 950˚C 열처리 조건에서 오히겨 가장 큰 IGSCC 저항성을 나타내었다. 이와같은 최조열처리 온도에 따른 니켈계 합금 600의 부식거동은 입계에 존재하는 크롬계탄화물의 형태변화 때문이 아니라 입계에서 탄소-크롬계 탄화물-크롬간의 상평형에 의해 이루어지는 탄소의 입계편석량이 크롬계탄화물이 존재할 때에는 열처리 온도에 따라 증가하다가 그것이 완전히 재용해 되었을 때 가장 낮아지기 때문인 것으로 생각된다.

가압 경수로형 원전에 사용되는 Alloy 600 증기발생기 전열관재료의 입계응력부식균열 거동에 미치는 냉간변형의 영향을 1차 냉각수 모사조건에서 정속인장시험방법으로 조사하였다. 인장 냉간변형은 응력부식균열을 크게 가속화 시키지는 않았으며 변형량이 25%이상인 경우에는 응력부식균열이 발생하지 않았다. 이 현상은 냉간 변형량 및 형태에 따른 미소변형 및 응력의 불균질성에 영향을 받는 것으로 사려되며 응력의 크기는 직접적인 영향을 주지 않는 것으로 보인다. 국부적인 큰 응력구배가 존재하는 경우 균열의생성 및 성장이 현저히 가속화되었는데 이는 원전 1차측 응력부식균열 기구가 응력구배에 의존하는 과정과 연관되어 있다는 증거이다. Hump 시편을 이용한 정속인장시험방법은 짧은 실험기간내에 원전 1차측 응력부식균열 특성을 평가할 수 있는 방법이었다.

Recently with the rapid development in the industries such as an iron mill and chemical plants, these are enlarged by the use of the piping. This piping was encountered the stress corrosion cracking(SCC) because of stress by water pressure and residual stress of welding etc. under industrial water. In this paper, the behaviour of stress corrosion cracking on the weld zone of steel pipe piping water(SPPW) were investigated according to pre-heat before welding in natural seawater(specific resistance : 25Ω-cm). The main results obtained are as follows :1) The stress corrosion cracking for SPPW and SB 41 is most ready to propagate in heat affected zone of weldment. 2) The SCC sensitivity of SPPW on weldment is more susceptible than that of SB 41. 3) The stress corrosion cracking growth of heat affected zone is delayed by the preheat and dry of base metal and electrode before welding.

초강인 AISI 4340강을 850˚C에서 2시간 동안 오스테나이징 처리 후 수냉하고, 250, 400, 600˚C에서 각각 2시간 동안 템퍼링 처리를 하였다. AISI 4340강의 인장 특성은 상온에서 측정되었다. AISI 4340강 위에 니켈 전해도금된 것과 도금되지 않은 시편의 분극 특성이 3.5wt%NaCI 수용액과 인공해수에서 측정되었다. AISI 4340강위에 니켈 전해도금된 시편은 500mV(vs. Ag/AgCI)이하의 전위에서 부식 저항이 크게 향상되었다. 그러나 1A/cm2의 전류밀도에서 30분 이상 니켈 전해도금된 시편은 도금층에 불순물과 기공이 형성되었기 때문에 AISI 4340강의 부식 저항은 감소되었다. AISI 4340강의 수소취화형 응력부식균열을 여러 작용 응력과 음극인가전력에서 U-bend 시편을 이용하여 IN 3.5 wt% NaCI 수용액에서 조사되었고, 수소취화형 응력부식균열 거동은 주사전자현미경으로 조사되었다.

응력부식균열(SCC) 감수성평가를 위한 여러 시험방법들중 저변형율시험방법은 비교적 ?은 시간내에 금속재료의 SCC감수성을 평가하기 위한 효과적인 시험방법이다. 그러나 저변형율 시험방법만으로 SCC과정의 미시적 파괴거동ㅇ르 분석하는 것은 매우 어렵다. 종래, 음향방출(AE)시험은 재료의 파괴과정시 미시균열의 개시 및 전파거동을 감시하는데 유효한 기법으로 잘 알려져 있다. 그러므로 본 논문에서는 저변형율시험과 음향방출시험을 이용하여 SCC의 전파과정과 AE신호 특성사이의 상호관계를 분석하였다. 실험결과, 재료의 미시파괴 과정에서 발생하는 AE신호들은 뚜렷히 시험환경에 의존하였으며, 인공해수중에서 SCC과정시 발생된 AE신호 특성은 Air상태 보다 상당히 크게 나타났다. 그리고 SCC거동은 AE신호의 진폭인자로서 명확하게 평가할 수 있다.

정변위 인장시험기를 사용하여 SUS 304강 용접열 영향부의 여러 가지 염화 마그네슘용액 중에서의 SCC 발생 특성을 연구한 결과 다음과 같은 결론을 얻었다. 1) SCC 발생 잠복기간은 초기 응력강도계수 K 하(Ii) 값은 낮게 함으로써 크게 지연된다. 2) 비등 염화 마그네슘 용액 중에서의 SCC 발생은 부하와 Cl 이온의 농도에 의한 부동태 피막의 파손에 기인된다. 3) SUS 304 강 용접열 영향부의 SCC 발생 감수성은 높은 농도의 염화 마그네슘 용액일수록 온도를 낮게 함으로써 둔화된다.

Interim dry cask storage systems comprising AISI 304 or 316 stainless steel canisters have become critical for the storage of spent nuclear fuel from light water reactors in the Republic of Korea. However, the combination of microstructural sensitization, residual tensile stress, and corrosive environments can induce chloride-induced stress corrosion cracking (CISCC) for stainless steel canisters. Suppressing one or more of these three variables can effectively mitigate CISCC initiation or propagation. Surface-modification technologies, such as surface peening and burnishing, focus on relieving residual tensile stress by introducing compressive stress to near-surface regions of materials. Overlay coating methods such as cold spray can serve as a barrier between the environment and the canister, while also inducing compressive stress similar to surface peening. This approach can both mitigate CISCC initiation and facilitate CISCC repair. Surface-painting methods can also be used to isolate materials from external corrosive environments. However, environmental variables, such as relative humidity, composition of surface deposits, and pH can affect the CISCC behavior. Therefore, in addition to research on surface modification and coating technologies, site-specific environmental investigations of various nuclear power plants are required.

One of the options for spent fuel dry storage systems is to store them in canisters using metal or concrete casks close to shore. The interaction between the austenitic stainless steel and the chloride atmosphere generated from the sea creates detrimental conditions leading to chloride induced stress corrosion cracking (CISCC) in the canister. The corrosion integrity of the canister in the concrete cask is very important because the canister is sealed and used for a long period of time. A canister made of austenitic stainless steel has several welding lines on the wall and lid, which are generated during the welding process and have high residual tensile stress. The interaction between the austenitic stainless steel and the chloride atmosphere generated from the sea creates detrimental conditions leading to chloride induced stress corrosion cracking (CISCC) in the canister. The corrosion integrity of the canister in the concrete cask is very important because the canister is sealed and used for a long period of time. In order to evaluate such soundness, an accelerated test capable of simulating the CISCC crack propagation phenomenon of the canister weld is required. In this study, a test device for performing the CISCC simulation test was constructed using the DCPD device. The direct current potential drop (DCPD) technique is a widely accepted method of monitoring crack initiation and growth in controlled laboratory tests. Total 10 types of test specimens with varying welds, base metal, salinity and stress were selected and a sealed chamber with DCPD test apparatus were designed and constructed to evaluate them. The chamber for CISCC simulation was manufactured as a sealed with a solution containing 10% MgCl2. A 1/2 CT specimen with precracked pre-cracks was loaded into the prepared container, and gauze was attached from the bottom for smooth delivery to the specimen to facilitate penetration of chloride. After the test, the measured DCPD data were correlated with Electron Back scattered Diffraction (EBSD) data.

An austenitic stainless steel canister functions as a containment barrier for spent nuclear fuel and radioactive materials. The canister on the spent fuel storage system near the coastal area has several welding lines in the wall and lid, which have high residual tensile stresses after welding procedure. Interaction between austenitic stainless steel and chloride environment from a sea forms a detrimental condition causing chloride induced stress corrosion cracking (CISCC) in the canister. The South Korea is concerned with the dry storage of high-level spent nuclear fuel and radioactive wastes to be built on the site of a nuclear power plant. The importance of aging management has recently emerged for mitigating CISCC of dry storage canisters. When a corrosive pit is created by a localized corrosion in a sea water atmosphere, it initiates and grows as CISCC crack. Surface stress improvement works by inducing plastic strain which results in elastic relaxation that generates residual compressive stress. Surface stress improvement methods such as roller burnishing process can effectively mitigate the potential for CISCC of the canister external surfaces. The generation of compressive stress layer can inhibit the transition to cracking initiation. In this study, a flat roller burnishing process was applied as a prevention technology to CISCC of stainless steel canisters. Roller burnishing process parameters have been selected for 1:3 scale canister model having a diameter of 600 mm, a length of 1,000 mm and a thickness of 10 mm on the basis of the burnishing conditions available to control residual tensile stress of austenitic stainless steel plate specimens. The surface roughness of the scaled canister model was investigated using a surface roughness measurement equipment after roller burnishing treatment. The surface residual stresses of the scaled canister model were measured by a hole drilling contour method attached with strain gauge. The burnishing test results showed that the surface roughness of the scaled canister model was considerably improved with flat rollers having the tip width of 4 mm. The surface of the scaled canister model had significant residual compressive stress after burnishing treatment. The roller burnished canister with good surface roughness could reduce the number of crack initiation sites and the residual compressive stress formed on the welded surface might prevent the crack initiation by reducing tensile residual stress in the weld zone, finally leads to CISCC resistance.

Safe management of spent nuclear fuel (SNF) is a key issue to determine sustainability of current light water reactor (LWR) fleet. However, none of the countries are actually conducting permanent disposal of SNFs yet. Instead, most countries are pursuing interim storage of spent nuclear fuels in dry cask storage system (DCSS). These dry casks are usually made of stainlesssteels for resistibility against cracking and corrosion, which can be occurred over a long-term storage period. Nevertheless, some corrosion called Chloride-Induced Stress Corrosion Cracking (CISCC) can arise in certain conditions, exacerbating the lifetime of dry casks. CISCC can occur if the three conditions are satisfied simultaneously: (i) residual tensile stress, (ii) material sensitization, and (iii) chloride-rich environment. A residual tensile stress is developed by the two processes. One is the bending process of stainless-steel plates into a cylindrical shape, and the other is the welding process, which can incur solidification-induced stress. These stresses provide a driving force of pit-to-crack transition. Around the fusion weld areas, chromium is precipitated at the grain boundary as a carbide form while it depletes chromium around it, leading to material susceptible to pitting corrosion. It is called sensitization. Finally, coastal regions, where nuclear power plants usually operate, tend to have a higher relative humidity and more chloride concentration compared to inland areas. This high humidity and chloride ion concentration initiate pitting corrosion on the surface of stainless-steels. To prevent initiation of CISCC, at least one of the three conditions should be removed. For this, several surface engineering techniques are under investigation. One of the most promising approaches is surface peening method, which is the process that impacts the surface of materials with media (e.g., small pins, balls, laser pulse). By this impact, plastic deformation on the surface occurs with compressive stress that counteracts with pre-existing residual tensile stress, so this approach can prevent pit-to-crack transition of stainless-steels. Also, cold spray deposition can prevent CISCC. Cold spray deposition is a method of spraying fine metal powder to a substrate by accelerating them to supersonic velocity with propellant gas. As a result, a thin coating composed of the feedstock powders can protect the substrate from outer corrosive environments. In addition, the impact of the feedstock powder on the substrate during the process provides compressive stress, similar to the peening method.

One of the options for spent fuel dry storage systems is to store them in canisters using metal or concrete casks close to shore. The interaction between the austenitic stainless steel and the chloride atmosphere generated from the sea creates detrimental conditions leading to chloride induced stress corrosion cracking (CISCC) in the canister. The corrosion integrity of the canister in the concrete cask is very important because the canister is sealed and used for a long period of time. A canister made of austenitic stainless steel has several welding lines on the wall and lid, which are generated during the welding process and have high residual tensile stress. The interaction between the austenitic stainless steel and the chloride atmosphere generated from the sea creates detrimental conditions leading to chloride induced stress corrosion cracking (CISCC) in the canister. The corrosion integrity of the canister in the concrete cask is very important because the canister is sealed and used for a long period of time. In order to evaluate such soundness, an accelerated test capable of simulating the CISCC crack propagation phenomenon of the canister weld is required. In this study, a test device for performing the CISCC simulation test was constructed using the DCPD device. The direct current potential drop (DCPD) technique is a widely accepted method of monitoring crack initiation and growth in controlled laboratory tests. In its simplest form it involves passing a constant current through the test piece and accurately measuring the electrical potential across the crack plane, and it is a suitable device to measure crack growth in real time. The requirements for the CISCC simulation test selected based on the literature search results include test material 316 L, load range 1.75YS, positive displacement load, and 7% MgCl2 concentration. In order to smoothly evaluate these various conditions, it was determined that it is advantageous to collect crack length data in real time using a DCPD device, rather than receiving and analyzing specimens maintained for a certain time in the chamber. Therefore, in this study, 4 types of test conditions in real time was built, and data collection on crack propagation could be performed in real time by using it.

The spent fuel storage canister is generally made of austenitic stainless-steel and has the role of an important barrier to encapsulate spent fuels and radioactive materials. Canister near coastal area has welding lines, which have high residual tensile stresses after welding process. Interaction between austenitic stainless steel and chloride environment forms detrimental condition causing chloride induced stress corrosion cracking (CISCC) in canister. Reducing or eliminating tensile stress on canister can significantly decrease probability of crack initiation. Surface stress improvement works by inducing plastic strain which results in elastic relaxation that generates compressive stresses. Surface stress improvement methods such as burnishing process can effectively prevent for CISCC of canister surfaces. In this study, burnishing treatment has been evaluated to control residual tensile stress practically applicable to atmospheric CISCC for aging management of steel canisters. Burnishing process was selected as a prevention technology to CISCC of stainless steel canisters to improve resistance of CISCC through enhancement of surface roughness and generation of compressive residual stress. SUS 316 SAW (Submerged Arc Welding) specimens were burnished with flat roller and round roller after manufactured and assembled on CNC machine using base plate. The burnishing test results showed that the surface roughness of SUS 316 SAW welded specimens after roller burnishing of pass No. 5 was improved with 85% with flat roller and 93% with round roller, individually. Surface roughness showed the best state when burnished at pressure of 115 kgf, feeding rate of 40 m/stroke and pass No. of 5 turns with round roller. The surface of SUS 316 SAW welded specimens had much high residual compressive stress than yield stress of SUS 316 materials with roller burnishing treatment, independently of kinds of roller. The surface of the welded specimen by round roller burnishing showed smaller compressive stress and deeper stress region than in the surface of flat round roller burnishing. The roller burnished canister with good surface roughness could reduce the number of crack initiation sites and the high residual compressive stress formed on the welded surface might prevent the crack initiation by reducing or eliminating tensile residual stress in the weld zone, finally leads to excellent CISCC resistance. The crack growth behavior of SUS 316 welded specimens will need to investigate to evaluate the corrosion integrity of the canister materials under chloride atmosphere according to burnishing treatment.