The process basket assembly is an important module in pyroprocess, because pyroprocess is a batch process, so process materials are contained in a basket assembly and transferred with the basket. The basket assembly is composed of upper and lower assembly. The lower assembly is a basket or crucible which contains process materials, and it can have electrodes. The upper assembly mainly consists of heat shields, a flange, and connectors for supplying currents to electrodes of the lower assembly. During the electrolytic recovery process, the lower part is submerged into molten salt, whose temperature is about 500°C at least and the heat from salt is transferred to the upper assembly. And the heat affects the performance or durability of parts on the top of equipment and can raise cell temperature, which is an undesired situation. In addition, the handling equipment can pick the assembly when it is hottest, and during the transfer, the gripped part is under thermal and mechanical stresses. Because of this, the thermal effects from the heat should be required during equipment design stage. In this study, the thermal analyses of process basket assembly were conducted for 3 cases: the steady state of the basket assembly when it submerged in molten salt, the thermal and mechanical stresses when gripped by remote handling device, and the temperature changes under natural convection. These analyses were performed using Solidworks with flow simulation package, and the results will apply to improve the thermal resistant performance of the basket assembly.

본 연구에서는 Monopile 방식 풍력발전기 강구조물의 부식을 방지하기 위하여 S355 steel의 표면 거칠기에 따른 용사 코팅 상태에 관한 연구를 수행했다. 일차적으로는 시편별 서로 다른 표면거칠기를 부여하기 위해 밀링머신에 페이스 커터를 결합하여 시편별로 다른 조건의 Ra값 기준 표면거칠기를 부여했다. 실험 조건으로는 시편 가공 시 4가지의 회전속도(60, 400, 1200, 2000 rpm), feed rate 150(mm/min) 조건을 선정했다. 2차로는 와이어 용융 방식의 아크 용사 코팅을 실시했다. 코팅 조건으로는 분사 거리 200mm, 전압 24V, 전류 120A, 분사 압력 5bar, 와이어 삽입 속도 30g/mm, 와이어 직경 2mm이다. 용사 코팅 후 FE-SEM으로 표면을 관찰한 결과 모든 시편의 S355 면과 코팅층(아연-알루미늄) 사이에 유격이 발생하지 않고 성공적으로 안착이 되었음을 확인할 수 있었다.

Thermal treatment, such as combustion, is the most effective way to solve the spatial problem of radioactive waste disposal. Existing incineration technology has the problem of discharging harmful pollutants (CO2 and dioxin, etc.) into the environment. Therefore, it was evaluate the validity of the thermal treatment process that can reduce the volume of dry active waste (DAW) in an eco-friendly. In addition, the stability of the alternative incineration process under development was evaluated by evaluating the emission of harmful pollutants to the environment during the thermal treatment process. We selected 14 samples identical to those discarded by each nuclear power plant (Kori, Saeul, Wolsong, Hanbit, Hanul). And EA (Elemental Analysis) analysis was performed on each sample. As a result, excluded samples containing wastes containing POPs (Persistent Organic Pollutants) such as PCBs (Polychlorinated Biphenyls), which could generate harmful pollutants during thermal treatment, and halogenated organic wastes such as PVC (Polyvinyl Chloride). In addition, the thermal treatment conditions for the four DAWs were derived by Thermogravimetric Analysis/Differential Thermal Analysis (TG/DTA) analysis. At this time, Py-GC/MS analysis was performed at the temperature at which each waste causes thermal decomposition (cotton is 437°C, paper is 562°C, latex glove is 430°C, plastic bag is 485°C). As a result of analyzing the exhaust gas produced during thermal decomposition, about 77.0% of the cotton was Benzoic acid series, the paper was 41.1% Glucopyranose series, and 15.8% hydroxy acetaldehyde. Latex glove was identified to be 45.9% and 19.2% for Limonene and 2-methyl-1, 3-Butadiene, and for plastic bags, Octacosanol and 2-octyl-1-Dodecanol were 38.8% and 15.2%. In addition, it was confirmed that dioxin and harmful heavy metals, which are discussed as environmental risks, were not detected in all samples.

B4C/Al composite is mainly used for neutron absorbing materials, which is one of the components of equipment that manages spent nuclear fuel. There are various processes for manufacturing neutron absorbing materials, but most of them are based on the powder metallurgy. In this study, B4C/Al composite in which the reinforcement was uniformly dispersed was manufactured by using the stir casting process. The microstructure, thermal neutron absorption rate, mechanical properties and dispersibility of the reinforcement of the prepared B4C/Al composite were analyzed.

A Cu-15Ag-5P filler metal (BCuP-5) is fabricated on a Ag substrate using a high-velocity oxygen fuel (HVOF) thermal spray process, followed by post-heat treatment (300oC for 1 h and 400oC for 1 h) of the HVOF coating layers to control its microstructure and mechanical properties. Additionally, the microstructure and mechanical properties are evaluated according to the post-heat treatment conditions. The porosity of the heat-treated coating layers are significantly reduced to less than half those of the as-sprayed coating layer, and the pore shape changes to a spherical shape. The constituent phases of the coating layers are Cu, Ag, and Cu-Ag-Cu3P eutectic, which is identical to the initial powder feedstock. A more uniform microstructure is obtained as the heat-treatment temperature increases. The hardness of the coating layer is 154.6 Hv (as-sprayed), 161.2 Hv (300oC for 1 h), and 167.0 Hv (400oC for 1 h), which increases with increasing heat-treatment temperature, and is 2.35 times higher than that of the conventional cast alloy. As a result of the pull-out test, loss or separation of the coating layer rarely occurs in the heat-treated coating layer.

This study assessed the changes in the fiber properties of virgin and recovered fibers from lab-scale and pilot-scale depolymerization reactors based on the thermal air oxidation-resistance characteristics. Lab-scale and pilot-scale depolymerization reactors had different depolymerization volumes. Results showed that the lab-scale and pilot-scale peak solvent temperatures were 185 °C and 151 °C, respectively. The lab-scale had highest solvent temperature rate increase because of the small depolymerization volume and the dominant role of the cavitation volume. The structural properties of the recovered and virgin fibers were intact even after the depolymerization and after the pretreatment and oxidation-resistance test. We observed 1.213%, 1.027% and 0.842% weight loss for the recovered (lab-scale), the recovered (pilot-scale) and virgin fibers because of the removal of impurities from the surface and chemisorbed gases. Further, we observed 0.8% mass loss of the recovered fibers (lab-scale) after the oxidative-onset temperature because of the “cavitation erosion effect” from the dominant of the cavitation bubbles. The “cavitation erosion effect” was subdued because of the increased depolymerization volume in the pilot-scale reactor. Therefore, negligible impact of the pilot-scale mechanochemical recycling process on the structure and surface characteristics of the fibers and the possibility of reusing the recovered fibers recycling process were characteristic. Representative functional groups were affected by the thermal oxidation process. We conducted HPLC, HT-XRD, TGA– DSC, XPS, SEM, and AFM analysis and provided an extensive discussion of the test thereof. This study highlighted how misleading and insufficient small-lab-scale results could be in developing viable CFRP depolymerization process.

In this study, a new manufacturing process for a multilayer-clad electrical contact material is suggested. A thin and dense BCuP-5 (Cu-15Ag-5P filler metal) coating layer is fabricated on a Ag plate using a high-velocity oxygen-fuel (HVOF) process. Subsequently, the microstructure and bonding properties of the HVOF BCuP-5 coating layer are evaluated. The thickness of the HVOF BCuP-5 coating layer is determined as 34.8 μm, and the surface fluctuation is measured as approximately 3.2 μm. The microstructure of the coating layer is composed of Cu, Ag, and Cu-Ag-Cu3P ternary eutectic phases, similar to the initial BCuP-5 powder feedstock. The average hardness of the coating layer is 154.6 HV, which is confirmed to be higher than that of the conventional BCuP-5 alloy. The pull-off strength of the Ag/BCup-5 layer is determined as 21.6 MPa. Thus, the possibility of manufacturing a multilayer-clad electrical contact material using the HVOF process is also discussed.

In this study, for thermal neutron absorption, an aluminum metal composite in which B4C particles were uniformly dispersed was prepared using stirring casting and hot rolling processes. The microstructure, thermal neutron absorption rate, mechanical properties and dispersibility of the reinforcement of the prepared B4C/Al composite were analyzed. The composite in which the 40 μm sized B4C particles were uniformly dispersed increased the tensile strength as the volume ratio of the reinforcement increased.

The effect of the process conditions of high-velocity oxygen fuel (HVOF) thermal spray coating on the porosity of the coating layer is investigated. HVOF coating layers are formed by depositing amorphous FeMoCrBC powder. Oxygen pressure varies from 126 to 146 psi and kerosene pressure from 110 to 130 psi. The Microstructural analysis confirms its porosity. Data analysis is performed using experimental data. The oxygen pressure-kerosene pressure ratio is found to be a key contributor to the porosity. An empirical model is proposed using linear regression analysis. The proposed model is then validated using additional test data. We confirm that the oxygen pressure-kerosene pressure ratio exponentially increases porosity. We present a porosity prediction model relationship for the oxygen pressure-kerosene pressure ratio.

In the present work, spheroidization of angular vanadium powders using a radio frequency (RF) thermal plasma process is investigated. Initially, angular vanadium powders are spheroidized successfully at an average particle size of 100 μm using the RF-plasma process. It is difficult to avoid oxide layer formation on the surface of vanadium powder during the RF-plasma process. Titanium/vanadium/stainless steel functionally graded materials are manufactured with vanadium as the interlayer. Vanadium intermediate layers are deposited using both angular and spheroidized vanadium powders. Then, 17-4PH stainless steel is successfully deposited on the vanadium interlayer made from the angular powder. However, on the surface of the vanadium interlayer made from the spheroidized powder, delamination of 17-4PH occurs during deposition. The main cause of this phenomenon is presumed to be the high thickness of the vanadium interlayer and the relatively high level of surface oxidation of the interlayer.

Infiltration is a popular technique used to produce valve seat rings and guides to create dense parts. In order to develop valve seat material with a good thermal conductivity and thermal expansion coefficient, Cu-infiltrated properties of sintered Fe-Co-M(M=Mo,Cr) alloy systems are studied. It is shown that the copper network that forms inside the steel alloy skeleton during infiltration enhances the thermal conductivity and thermal expansion coefficient of the steel alloy composite. The hard phase of the CoMoCr and the network precipitated FeCrC phase are distributed homogeneously as the infiltrated Cu phase increases. The increase in hardness of the alloy composite due to the increase of the Co, Ni, Cr, and Cu contents in Fe matrix by the infiltrated Cu amount increases. Using infiltration, the thermal conductivity and thermal expansion coefficient were increased to 29.5 W/mK and 15.9 um/moC, respectively, for tempered alloy composite.

We propose a speedy two-step deposit process to form an Au electrode on hole transport layer(HTL) without any damage using a general thermal evaporator in a perovskite solar cell(PSC). An Au electrode with a thickness of 70 nm was prepared with one-step and two-step processes using a general thermal evaporator with a 30 cm source-substrate distance and 6.0 × 10−6 torr vacuum. The one-step process deposits the Au film with the desirable thickness through a source power of 60 and 100 W at a time. The two-step process deposits a 7 nm-thick buffer layer with source power of 60, 70, and 80 W, and then deposits the remaining film thickness at higher source power of 80, 90, and 100W. The photovoltaic properties and microstructure of these PSC devices with a glass/FTO/TiO2/perovskite/ HTL/Au electrode were measured by a solar simulator and field emission scanning electron microscope. The one-step process showed a low depo-temperature of 88.5 oC with a long deposition time of 90 minutes at 60 W. It showed a high depo-temperature of 135.4 oC with a short deposition time of 8 minutes at 100 W. All the samples showed an ECE lower than 2.8% due to damage on the HTL. The two-step process offered an ECE higher than 6.25% without HTL damage through a deposition temperature lower than 88 oC and a short deposition time within 20 minutes in general. Therefore, the proposed two-step process is favorable to produce an Au electrode layer for the PSC device with a general thermal evaporator.

Boron nitride nanotubes (BNNTs) are receiving great attention because of their unusual material properties, such as high thermal conductivity, mechanical strength, and electrical resistance. However, high-throughput and highefficiency synthesis of BNNTs has been hindered due to the high boiling point of boron (~ 4000℃) and weak interaction between boron and nitrogen. Although, hydrogen-catalyzed plasma synthesis has shown potential for scalable synthesis of BNNTs, the direct use of H2 gas as a precursor material is not strongly recommended, as it is extremely flammable. In the present study, BNNTs have been synthesized using radio-frequency inductively coupled thermal plasma (RF-ITP) catalyzed by solid-state ammonium chloride (NH4Cl), a safe catalyst materials for BNNT synthesis. Similar to BNNTs synthesized from h-BN (hexagonal boron nitride) + H2, successful fabrication of BNNTs synthesized from h-BN+NH4Cl is confirmed by their sheet-like properties, FE-SEM images, and XRD analysis. In addition, improved dispersion properties in aqueous solution are found in BNNTs synthesized from h-BN +NH4Cl.

In this study, a thermal-gradient chemical vapor infiltration (TG-CVI) process was numerically studied in order to enhance the deposition uniformity within the preform. The computational fluid dynamics technique was used to solve the governing equations for heat transfer and gas flow during the TG-CVI process for two- and three-dimensional (2-D and 3-D) models. The temperature profiles in the 2-D and 3-D models showed good agreement with each other and with the experimental results. The densification process was investigated in a 2-D axisymmetric model. Computation results showed the distribution of the SiC deposition rate within the preform. The results also showed that using two-zone heater gave better deposition uniformity.

Reanalysis using the US Food and Drug Administration Hazard Analysis method was performed to evaluate the effectiveness of the current Critical Control Point (CCP) configuration for non-thermal processes such as meat packaging plants and butcher shops. During non-heat treatment processing without the process of removing or reducing contaminated microorganisms, it is necessary to set and control the incoming material inspection step with the CCP since this step is essential to prevent the inflow of contaminants through incoming materials. The temperature control of the final product storage refrigerated room can be managed by the prerequisite program. However, the CCP setting of the refrigerated room prior to shipment of the meat packaging plant in which the cold chain system should be maintained in the following distribution stage is recognized. It is not an effective method to install a metal detector and manage it with CCP for metal hazard control. Improving hygienic cleaning guidelines and enhancing hygiene training are proactive and effective measures against metal particle contamination.

The global small and mid-sized display market is changing from thin film transistor-liquid crystal display to organic light emitting diode (OLED). Reflecting these market conditions, the domestic and overseas display panel industry is making great effort to innovate OLED technology and incease productivity. However, current OLED production technology has not been able to satisfy the quality requirement levels by customers, as the market demand for OLED is becoming more and more diversified. In addition, as OLED panel production technology levels to satisfy customers’ requirement become higher, product quality problems are persistently generated in OLED deposition process. These problems not only decrease the production yield but also cause a second problem of deteriorating productivity. Based on these observations, in this study, we suggest TRIZ-based improvement of defects caused by glass pixel position deformation, which is one of quality deterioration problems in small and medium OLED deposition process. Specifically, we derive various factors affecting the glass pixel position shift by using cause and effect diagram and identify radical reasons by using XY-matrix. As a result, it is confirmed that glass heat distortion due to the high temperature of the OLED deposition process is the most influential factor in the glass pixel position shift. In order to solve the identified factors, we analyzed the cause and mechanism of glass thermal deformation. We suggest an efficient method to minimize glass thermal deformation by applying the improvement plan of facilities using contradiction matrix in TRIZ. We show that the suggested method can decrease the glass temperature change by about 23% through an experiment.

Fecralloy coating layer with large surface area is suitable for use as a filter media for efficient removal of hot gaseous pollutants exhausted from combustion processes. For uniform preparation of a Fecralloy coating layer with large surface area and strong adhesion to substrate, electrospray coating and thermal treatment processes are experimentally optimized in this study. A nano-colloidal solution with 0.05 wt% Fecralloy nanoparticles is successfully prepared. Optimized electrospraying conditions are experimentally discovered to prepare a uniform coating layer of Fecralloy nanocolloidal solution on a substrate. Drying the electrospray coated Fecralloy nano-colloidal solution layer at 120oC and subsequent heating at 600oC are the best post-treatment for enhancing the adhesion force and surface roughness of the Fecralloy coating layer on a substrate. An electrospray coating system, consisting of several multi-groove nozzles, is also experimentally confirmed as a reasonable device for uniform coating of Fecralloy nano-colloid on a large area substrate

A sintering process for copper based films using a rapid thermal process with infrared lamps is proposed to improve the electrical properties. Compared with films produced by conventional thermal sintering, the microstructure of the copper based films contained fewer internal and interfacial pores and larger grains after the rapid thermal process. This high-density microstructure is due to the high heating rate, which causes the abrupt decomposition of the organic shell at higher temperatures than is the case for the low heating rate; the high heating rate also induces densification of the copper based films. In order to confirm the effect of the rapid thermal process on copper nanoink, copper based films were prepared under varying of conditions such as the sintering temperature, time, and heating rate. As a result, the resistivity of the copper based films showed no significant changes at high temperature (300 oC) according to the sintering conditions. On the other hand, at low temperatures, the resistivity of the copper based films depended on the heating rate of the rapid thermal process.

Perfluorinated sulfonic acid ionomers (PFSAs) have been used as cationic membrane materials for polymer electrolyte fuel cells, redox flow batteries. PFSAs exhibit high ionic conductivity and chemical toughness. Unfortunately, it is difficult to tune fundamental characteristics of commercially available PFSA membranes. On the other hand, protonated PFSA emulsion in water-alcohol mixture is useful in making modified PFSA membranes. The formation of the PFSA membranes, however, requires additional steps such as NaCl treatment, water treatment, and drying. These processes act as rate-determining steps for PFSA membrane fabrication. In this study, a simple salt conversion process is achieved in the PFSA emulsion. The process contributes to enhanced morphological transition and fast proton transport through the resulting membranes.

본 연구에서는 중공사막의 기계적 강도와 투과유속을 동시에 높이고자, 열유도 상전이법을 이용하여 중공사막 제조 후 연속적으로 연신공정을 적용하여 고투과성 중공사막을 제조하였다. 또한, 고분자함량별 연신된 중공사막을 제조하여 연신온도, 연신율에 따른 물성 변화를 관찰하였다.