This paper describes the spherical ammonium diuranate gel particles which are the intermediated material of the microsphere for an VHTR(very high temperature reactor) nuclear fuel. The characteristics of the intermediate-ADU gel particles prepared by AWD(ageing, washing, and drying) and FB(fluidized-bed) apparatus were examined and compared in a sol-gel fabrication process. The electrical conductivity of washing filtrate from the FB treating and the surface area of dried-ADU gel particles were higher than those of AWD treating. Also, an internal pore volume in dried-ADU gel particles showed a more decrease in AWD treatment than FB treatment because of decomposition of PVA affected by the washing time. However, the internal microstructures of ADU gel particles were similar regardless of the process variation.

When a new nuclear fuel is developed, irradiation test needs to be carried out in the research reactor to analyze the performance of the new nuclear fuel. It is necessary to attach sensors in the fuel rod and connect them with instrumentation cables to check the performance of the nuclear fuel during the burn up test in the test loop. A thermocouple is installed at the center of the fuel rod to check the centerline temperature of a fuel rod during the irradiation test. Therefore, A hole needs to be made at the center of a fuel pellet to put the thermocouple. However, it is difficult to make a small fine hole on the sintered UO2 pellet with a simple drilling machine, because the hardness and density of a sintered UO2 pellet are very high. In this study, an instrumented fuel rod mock-up was fabricated using an automated precise drilling machine. Four sintered alumina were drilled off and assembled into the zircaloy tube and a thermocouple was instrumented in the fuel rod mock-up. Sealing of an instrumented fuel rod mock-up was performed in the following two methods. It is sealing of similar metals perform by welding method, and sealing of dissimilar metals perform by swagelok method.