To thoroughly analyze the mechanical properties and surface conditions of HF50S carbon fibers, the tensile properties, surface morphology, surface chemical element, surface energy, sizing agent properties, and Naval Ordnance Laboratory (NOL) ring of their composites were characterized. Furthermore, the aforementioned properties were exhaustively compared with those of T1000G carbon fibers. The results showed that the tensile strength, modulus, and elongation of the HF50S carbon fibers were 6638 MPa, 297 GPa, and 2.2%, respectively, thus demonstrating that the mechanical properties of the HF50S carbon fibers were on par with those of the T1000G carbon fibers, in addition, the coefficient of variation (Cv) indices of HF50S carbon fiber were below 3%, indicating good stability. The HF50S carbon fibers have a smooth surface without grooves, which is analogous to that of the T1000G carbon fibers prepared by the typical dry jet–wet spinning process. The main component of the sizing agent of the HF50S carbon fibers is an epoxy resin, which is also used for the preparation of epoxy matrix composites. Because the HF50S carbon fiber surface has greater O and N contents than the T1000G carbon fiber surface, the HF50S carbon fibers have more active functional groups and higher surface activity. The surface energy of the HF50S carbon fibers is 30.13 mJ/m2, which is higher than that of the T1000G carbon fibers (28.42 mJ/m2). Owing to the higher strength and surface activity of the HF50S carbon fibers than those of the T1000G carbon fibers, the strength and strength conversion of NOL ring based on the former are slightly higher than those of that prepared using the latter.

Polyacrylonitrile (PAN)-based carbon fibers (CFs) and their composites, CF-reinforced plastics, have garnered significant interest as promising structural materials owing to their excellent properties and lightweight. Therefore, various processing technologies for fabricating these advanced materials using thermal energy have been intensively investigated and developed. In most cases, these thermal energy-based processes (heat treatment) are energy and time consuming due to the inefficient energy transfer from the source to materials. Meanwhile, advanced processing technologies that directly transfer energy to materials, such as radiation processing, have been developed and applied in several industrial sectors since the 1960s. Herein, general aspects of radiation processing and several key parameters for electron-beam (e-beam) processing are introduced, followed by a review of our previous studies pertaining to the preparation of low-cost CFs using specific and textile-grade PAN fibers and improvements in the mechanical and thermal properties of CF-reinforced thermoplastics afforded by e-beam irradiation. Radiation processing using e-beam irradiation is anticipated to be a promising method for fabricating advanced carbon materials and their composites.

In this study, nitric acid oxidation with varied treatment temperature and time was conducted on the surfaces of polyacrylonitrile- based ultrahigh modulus carbon fibers. Scanning electron microscopy, X-ray photoelectron spectroscopy, Raman spectroscopy and surface tension/dynamic contact angle instruments were used to investigate changes in surface topography and chemical functionality before and after surface treatment. Results showed that the nitric acid oxidation of ultrahigh modulus carbon fibers resulted in decreases in the values of the crystallite thickness Lc and graphitization degree. Meanwhile, increased treating temperature and time made the decreases more obviously. The surfaces of ultrahigh modulus carbon fibers became much more activity and functionality after surface oxidation, e.g., the total surface energy of oxidized samples at 80 °C for 1 h increased by 27.7% compared with untreated fibers. Effects of surface nitric acid oxidation on the mechanical properties of ultrahigh modulus carbon fibers and its reinforced epoxy composites were also researched. Significant decreases happened to the tensile modulus of fibers due to decreased Lc value after the nitric acid oxidation. However, surface treatment had little effect on the tensile strength even as the treating temperature and processing time increased. The highest interfacial shear strength of ultrahigh modulus carbon fibers/epoxy composites increased by 25.7% after the nitric acid oxidation. In the final, surface oxidative mechanism of ultrahigh modulus carbon fibers in the nitric acid oxidation was studied. Different trends of the tensile strength and tensile modulus of fibers in the nitric acid oxidation resulted from the typical skin–core structure.

The composite PAN fibers which incorporated with CNTs and Titania were prepared by mean of wet spinning. These fibers were then pre-oxidized with microwave heating in an air atmosphere. A combination of characterizations was carried out to study the impact of nanoparticles fillers on the properties of as-spun fibers and their performance during the microwave pre-oxidation. The addition of an equal amount of fillers made obvious changes in the chemical and crystalline structure, consequently improves the strength, and this could lower the capability to creep over a wide range of temperatures in the subsequent processes. FTIR and NMR analyses results of the pre-oxidized fibers exhibited clear changes in the PAN structure, where the dehydrogenation reaction and the degree of cyclization were investigated. Additional confirmation of the occurrence of cyclization reaction was achieved by XRD and thermal analysis. According to the TGA results, the pre-oxidized CNT1/ Ti-PAN fibers exhibit greater thermal stability suggesting high carbon content and good quality could result in the dependent carbon fibers.

Increasing demand for fossil fuels is associated with massive atmospheric CO2 levels. Considering that numerous studies have been published with CO2 capturing techniques, utilizing techniques are yet in early stage with financial or technical issues. As a part of chemical conversion in CO2 utilization, this paper investigated the performance of a CO2 and H2O mixture (CHM) onto activated carbon fibers (ACF) for surface modification. CHM-treated ACF samples were prepared at a pressure of 20 bar with 100 °C of water vapor and 750 μL of CO2 for 1 h through the gas-phase, and labeled as C-ACF850. For the control sample, N-ACF850 was also prepared by the impregnation of nitric acid. Physiochemical analyses revealed that the overall characteristics of C-ACF850 lay between ACF850 and N-ACF850. C-ACF850 experienced minimized surface area decrement (21.92% better than N-ACF850), but increased surface functional groups (50.47% better than ACF850). C-ACF850 also showed preferable adsorption efficiency on selected metals, in which case both physical and chemical properties of adsorbent affect the overall adsorption efficiency. In this regard, a novel applicability of CHM may present an appealing alternative to traditionally used strong acids.

Spinnable mesophase pitch precursor containing more than 98% mesophase content was successfully prepared from FCC-DO (fluid catalytic cracking-decant oil) without hydrogenation or catalytic reaction. The preparation method involved thermal condensation, vacuum treatment, and annealing treatment. Petroleum mesophase pitch-based carbon fibers are produced by melt spinning of pitch precursors, followed by stabilization and carbonization. The resulting carbon fiber exhibited good mechanical performances up to tensile strength of 2.1 GPa and tensile modulus of 212 GPa, with strain-to-failure higher than 1.0%. These properties ensuring that the automotive grade carbon fibers can be successfully prepared from FCC-DO derived petroleum mesophase pitches through the cost-competitive processes.

Fibrous adsorbents, such as activated carbon fibers (ACF) have acknowledged advantages of rapid adsorption rate and ease of modification compared with granular and powdered adsorbents. Based on the surface modification of lyocell-based ACF, we observed different surface characteristics of ACF samples with variation in the mixing ratio and impregnation time of H3PO4, NaCl, and KMnO4 solution. For an engineering application, we also explored the adsorption characteristics of thusproduced ACF samples onto volatile organic compounds (VOCs). Isothermal adsorption experiments were performed using toluene and benzene as adsorbates. Results indicate that both physical and chemical surface properties have an effect on the adsorption of volatile organic compounds (VOCs).

Commercial ultra-high-strength PAN-based carbon fibers (T1000G) were heat-treated at the temperature range of 2300– 2600 °C under a constant stretching of 600 cN. After continuous high-temperature graphitization treatment, microstructures, mechanical properties and thermal stability of the carbon fibers were investigated. The results show that the T1000G carbon fibers present the similar round shape with a smooth surface before and after graphitization, indicating the carbon fibers are fabricated by dry–wet spinning. In comparison, the commercial high-strength and high-modulus PAN-based carbon fibers (M40JB and M55JB) present elliptical shapes with ridges and grooves on the surface, indicating the carbon fibers are fabricated by wet spinning. After graphitization treatment from 2300 to 2600 °C under a constant stretching of 600 cN, the Young’s modulus of the T1000G carbon fibers increases from about 436 to 484 GPa, and their tensile strength decreases from about 5.26 to 4.45 GPa. The increase in Young’s modulus of the graphitized T1000G carbon fibers is attributed to the increase in the crystallite sizes and the preferred orientation of graphite crystallites along the fiber longitudinal direction under a constant stretching condition. In comparison with the M40JB and the M55JB carbon fibers, the graphitized T1000G carbon fibers are easier to be oxidized, which can be contributed to the formation of more micropores and defects during the graphitization process, thus leading to the decrease in the tensile strength.

This study demonstrates that low processing rate for producing polyacrylonitrile (PAN)-based carbon fiber is a critical to obtain a homogeneous radial microstructure with high resistance to oxidation, thereby resulting in their improved mechanical strength. The dry-jet wet spun PAN organic fibers were processed (e.g., stabilized and then carbonized) utilizing two different rates; one is 1.6 times longer than the other. The effect of processing rate on the microstructural evolutions of carbon fibers was analyzed by scanning electron microscopy after slow etching in air, as well as Raman mapping after graphitization. The rapidly processed fiber exhibited the multilayered radial structure, which is caused by the radial direction stretching of the extrusion in the spinning. In case of the slowly processed fiber, the layered radial structure formed in the spinning process was changed into a more homogeneous radial microstructure. The slowly processed fibers showed higher oxidation resistance, higher mechanical properties, and higher crystallinity than the rapidly processed one. Raman mapping confirmed that the microstructure developed during spinning was sustained even though fiber was thermally treated up to 2800 °C.

In this study, activated carbon with well-developed mesopores was fabricated using kenaf short fibers as a representative biomass. Concentrated phosphoric acid was selected as an activation agent to create highly developed porous structures, and pore development was observed to occur in relation to the weight ratio of phosphoric acid and kenaf. The pore characteristics of the kenaf-based activated carbon were determined using the N2/ 77K adsorption isotherm, and its microcrystalline structure was analyzed using X-ray diffraction. The highest specific surface area (1570 m2/g) was observed when the weight ratio of phosphoric acid to kenaf was 3:1, and the highest mesopore fraction (74%) was observed at 4:1. The carbonization yield was 45–35%, which is higher than that of commercial activated carbon. The production of porous carbon material by this method offers high potential for application because it can be controlled over a wide range of average pore diameter from 2.48 to 5.44 nm.

Epoxy resin, which demonstrates a shape memory effect, is reinforced by chopped carbon fibers (CCFs) to improve the thermal and mechanical properties. The interfacial interactions between 2-mm-long CCFs and epoxy make an impact on not only molecular motion but also the physical behaviors of CCFs/epoxy composites. In particular, shape recovery ability of CCFs/epoxy composites is enhanced with an increase in thermal conductivity generated by crossing CCFs in the epoxy system, although CCFs/epoxy composites containing small amounts of CCFs, such as 1 or 3 phr (parts per hundred rubber), show slower recovery rates than those of raw epoxy specimens due to the difficulty of making heat bridges in composites. With these results, it is confirmed that for specific time-dependent purpose, the shape recovery vector of CCFs/epoxy can be controlled using the amount of CCFs.

Pitch precursors affording excellent spinnability, high-level oxidation-resistance, and good carbonization yields were prepared by bromination–dehydrobromination of various ratios of pyrolyzed fuel oil and coal tar pitch. The pitches exhibited spinnabilities that were much better than those of pitches prepared via simple distillation. A pitch prepared using a 1:2 ratio of fuel oil and coal tar pitch exhibited the best tensile strength. Pitch fibers of diameter 8.9 ± 0.1 μm were stabilized at 270 °C without soaking time after heating at a rate of 0.5 °C/min and carbonized at 1100 °C for 1 h after heating at 5 °C/min. The resulting carbon fibers exhibited a tensile strength, elongation, Young’s modulus, and average diameter of 1700 ± 170 MPa, 1.6 ± 0.1%, 106 ± 37 GPa, and 7.1 ± 0.2 μm, respectively.

Lignocellulosic materials such as agricultural residues have been identified as potential sustainable sources that can replace petroleum-based polymers. This study focused on the conversion of lignin extracted from bagasse to carbon fiber (CF) and cellulose nanocrystal (CNC). The highest extraction of lignin yield was achieved at 100 °C using 10% NaOH for 12 h. Carbon fibers were obtained by electro-spinning of bagasse lignin blended with polyvinyl alcohol (PVA) (11 wt/v %) followed by thermo-stabilization (250 °C) in an oxidizing atmosphere and further carbonization in an inert atmosphere (850 °C). Conventional hydrolysis process was used to extract cellulose nanocrystal from bagasse pulp. Morphological (scanning electron microscopy, SEM), spectral (Fourier transform infrared, FTIR) spectroscopy, elemental analysis, thermal characterization and surface area measurements have been carried out. Figures originated by SEM showed that CF ranges from 145 to 204 nm, while stabilized bagasse cellulose nanocrystal (SCNC) appeared as rod-shape like structure in the range of length 600–800 nm and diameter 5.33–19 μm. Characterization results revealed that CF exhibits microporous structure, while bagasse lignin and SCNC display mesoporous structure. In addition, the results proved that SCNC exhibits a percentage removal 71.56% for methylene blue dye in an aqueous solution.

본 연구에서는 활성탄소섬유를 이용하여 축전식 탈염공정에 적용할 탄소전극을 제조하였다. polyvinylidene fluoride (PVDF)를 바인더로 사용했으며 적절한 용매에 활성탄소섬유를 배합한 후 상용의 그라파이트 시트에 캐스팅하여 탄소전극을 제조하였다. 이 때 활성탄소섬유의 입자 크기를 달리하였고, 용매, 고분자 바인더 그리고 활성탄소섬유를 80 : 2 : 18, 80 : 5 : 15의 배합비율로 전극을 제조하였다. 그런 다음 염 제거 효율을 흡착전압과 시간, 탈착전압과 시간, NaCl 공급액의 농도와 유속 등에 운전조건에 대하여 염 제거 효율을 측정하였다. 대표적으로 활성탄소섬유의 입자크기가 32 μm 이하이며 80 : 2 : 18의 배합비율에서 1.2 V, 3분의 흡착조건, -0.1 V, 1분의 탈착조건, NaCl 100 mg/L, 15 mL/min의 공급액 조건에서 53.6%의 염 제거 효율을 보였다.

TiO2-doped activated carbon fibers (ACFs) were successfully prepared as capacitive deionization (CDI) electrode materials by facile ultrasonication-assisted process. ACFs were treated with titanium isopropoxide (TTIP) and isopropyl alcohol solutions of different concentrations and then calcinated by ultrasonication without heat-treatment. The results show that a certain amount of anatase TiO2 was present on the ACF surface. The specific capacitance of the TiO2-doped ACF electrode was remarkably improved (by 93.8% at scan rate of 50 mV s–1) over that of the untreated ACF electrode, despite decreases in the specific surface area and total pore volume upon TiO2 doping. From the CDI experiments, the salt adsorption capacity and charge efficiency of the sample with TTIP percent concentration of 15% were found to considerably increase by 71.9 and 57.1%, respectively. These increases are attributed to the improved wettability of the electrode, which increases the number of surface active sites and facilitates salt ion diffusion in the ACF pores. Additionally, the Ti-OH groups of TiO2 act as electrosorption sites, which increases the electrosorption capacity.

Graphite fibers are materials with a high specific modulus that have attracted much interest in the aerospace industry, but their high manufacturing cost and low yield are still problems that prevent their wide applications in practice. This paper presents a laser-based process for graphitization of carbon fiber (CF) and explores the effect of laser radiation on the microstructure of CF. The obtained Raman spectra indicate that the outer surface of CF evolves from turbostratic structures into a three-dimensional ordered state after being irradiated by a laser. The X-ray diffraction data revealed that the growth of crystallite was parallel to the fiber axis, and the interlayer spacing d002 decreased from 0.353 to 0.345 nm. The results of scanning electron microscopy revealed that the surface of irradiated CFs was rougher than that of the unirradiated ones and there were scale-like small fragments that had peeled off from the fibers. The tensile modulus increased by 17.51% and the Weibull average tensile strength decreased by 30.53% after being irradiated by a laser. These results demonstrate that the laser irradiation was able to increase the graphitization degree of the CFs, which showed some properties comparable to graphite fibers.

We demonstrated an effective way of preparing melt spinnable mesophase pitches via catalytic hydrogenation of petroleum residue (fluidized catalytic cracking-decant oil) and their subsequent thermal soaking. The mesophase pitches thus obtained were analyzed in terms of their viscosity, elemental composition, solubility, molecular weight, softening point and optical texture. We found that zeolite-induced catalytic hydrogenation under high hydrogen pressure contributed to a large variation in the properties of the pitches. As the hydrogen pressure increased, the C/H ratio decreased, and the solubility in n-hexane increased. The mesophase pitch with entirely anisotropic domains of flow texture exhibited good meltspinnability. The mesophase carbon fibers obtained from the catalytically hydrogenated petroleum residue showed moderate mechanical properties.