Titanium constitutes approximately 60% of the weight of steel and exhibits strength comparable to steel's but with a higher strength-to-weight ratio. Titanium alloys possess excellent corrosion resistance due to a thin oxide layer at room temperature; however, their reactivity increases above 600°C, leading to oxidation and nitridation. Welding titanium alloys presents challenges such as porosity issues. Laser welding minimizes the heat-affected zone (HAZ) by emitting high output in a localized area for a short duration. This process forms a narrow and deep HAZ, reducing the deterioration of mechanical properties and decreasing the contact area with oxygen. In this study, fiber laser welding was conducted on 8.0mm thick Ti-6Al-4V alloy using the Bead On Plate (BOP) technique. A total of 25 welding conditions were experimented with to observe bead shapes. The results demonstrated successful penetration within the 0.792mm to 8.000mm range. It was concluded that this experimental approach can predict diverse welding conditions for Ti-6Al-4V alloys of various thicknesses.

Liquified hydrogen is considered a new energy resource to replace conventional fossil fuels due to environmental regulations by the IMO. When building tank for the storage and transportation of liquified hydrogen, materials need to withstand temperatures of -253°C, which is even lower than that of LNG (-163°C). Austenitic stainless steel mainly used to build liquified hydrogen tank. When building the tanks, both the base material and welding zone need to have excellent strength in cryogenic condition, however, manual arc welding has several issues due to prolonged exposure of the base material to high temperatures. Laser welding, which has some benefits like short period of exposure time and decrease of thermal affected zone, is used many industries. In this study, laser bead on plate welding was conducted to determine the laser butt welding conditions for STS 304 and STS 316L steels. After the BOP test, cross-section observations were conducted to measure and compare four bead parameters. These tendency result of laser BOP test can be used as conditions laser butt welding of STS 304 and STS 316L steel.

Research into lightweighting to improve vehicle fuel efficiency and reduce exhaust emissions continues as environmental regulations become increasingly stringent. Magnesium alloys, chosen for their lightweight properties, are more than 35% lighter than aluminum alloys and also exhibit excellent mechanical characteristics. While magnesium alloys are commonly utilized in arc welding processes like GTAW and GMAW, they pose challenges such as high residual stresses and welding defects. Laser welding, on the other hand, offers the advantage of precise heat input, enabling deep and high-quality welds while minimizing welding distortion. In this study, fiber laser welding was employed to weld a 4.0mm thick AZ31B-H24 using the Bead on Plate technique. A total of 10 different welding conditions were tested with fiber laser welding, and the cross-sections of the weld beads were examined. Weld bead shapes were measured based on five parameters. The results allowed for an evaluation of the weldability of AZ31B-H24 using fiber laser welding.

항만 내 선박과 부두의 사고를 예방하기 위하여 통항 및 접안 안전성 평가를 통하여 안전한 부두가 건설되어 관리하고 있으나, 선 박의 접안 및 계류 과정에서 선박이 부두에 충돌하거나 로프로 인한 인명사고의 발생 등 예측할 수 없는 사고들이 종종 발생한다. 자동계류장 치는 선박의 신속하고 안전한 계류를 위한 자동화된 시스템으로 로봇 매니퓰레이터와 흡착 패드로 구성된 탈/부착 메커니즘을 가지고 있다. 본 논문은 자동계류장치의 흡착 패드의 위치 및 속도제어에 필요한 선체와의 변위 및 속도 측정 시스템을 다룬다. 자동계류장치에 적합한 측 정 시스템을 설계하기 위하여, 본 논문은 우선 센서의 성능 및 실외 환경적 특성 분석을 수행한다. 다음으로 이러한 분석 결과를 토대로 실외 부두환경에서 설치되는 자동계류장치에 적합한 변위 및 속도 측정시스템의 구성 및 설계 방법에 대해 기술한다. 또한 센서의 측정상태 감지 및 속도 추정을 위한 알고리즘을 제시한다. 제안된 방법은 다양한 속도 구간에서의 변위 및 속도 측정 실험을 통해 그 유용성을 검증한다.

This research introduced a command-filtered backstepping control of mirror system to maintain laser communication between satellite and ground station. This requires a 2 degree of freedom gimbal mirror system using DC motors for target acquisition, pointing, and tracking (APT) system. This APT system is used for laser communication between satellite and ground stations. To track these desired angles, we have to control DC motors using introduced command-filtered backstepping controller (CFBSC) with disturbance. Command filtered backstepping controller has second order filter instead differentiation for simple and fast calculation. Introduced command-filtered backstepping control gives a smooth control signal for intermediate states. Simulation results verify that CFBSC outperforms SMC in terms of tracking error and disturbance rejection.

In this study, machine learning models are proposed to predict the Vickers hardness of AlSi10Mg alloys fabricated by laser powder bed fusion (LPBF). A total of 113 utilizable datasets were collected from the literature. The hyperparameters of the machine-learning models were adjusted to select an accurate predictive model. The random forest regression (RFR) model showed the best performance compared to support vector regression, artificial neural networks, and k-nearest neighbors. The variable importance and prediction mechanisms of the RFR were discussed by Shapley additive explanation (SHAP). Aging time had the greatest influence on the Vickers hardness, followed by solution time, solution temperature, layer thickness, scan speed, power, aging temperature, average particle size, and hatching distance. Detailed prediction mechanisms for RFR are analyzed using SHAP dependence plots.

The electroconvection generated on the surface of an ion exchange membrane (IEM) is closely related to the electrical/ chemical characteristics or topology of the IEM. In particular, when non-conductive regions are mixed on the surface of the IEM, it can have a great influence on the transfer of ions and the formation of nonlinear electroconvective vortices, so more theoretical and experimental studies are necessary. Here, we present a novel method for creating microscale non-conductive patterns on the IEM surface by laser ablation, and successfully visualize microscale vortices on the surface modified IEM. Microscale (~300 μm) patterns were fabricated by applying UV nanosecond laser processing to the non-conductive film, and were transferred to the surface of the IEM. In addition, UV nanosecond laser process parameters were investigated for obvious micro-pattern production, and operating conditions were optimized, such as minimizing the heat-affected zone. Through this study, we found that non-conductive patterns on the IEM surface could affect the generation and growth of electroconvective vortices. The experimental results provided in our study are expected to be a good reference for research related to the surface modification of IEMs, and are expected to be helpful for new engineering applications of electroconvective vortices using a non-conductive patterned IEM.

This study investigated variables for improving adhesive strength using laser surface treatment when bonding dissimilar materials using adhesives. adhesive strength analysis was performed for CFRP and Al6061 by laser irradiation intensity, and surface roughness was measured to analyze the related results. In the case of CFRP, the adhesive strength was good when the surface was not treated. In the case of Al6061, the adhesive strength was 25 MPa when the surface was treated with 20W, the maximum output of the laser surface treatment equipment, and the adhesive strength was improved by 125% compared to the untreated specimen. In addition, by measuring the surface roughness in the experiment, it was confirmed that the higher the surface roughness, the better the adhesive strength.

Welding is a representative processing technology applied in many industrial sites due to its quality and convenience. In particular, fiber laser welding can be welded at a faster speed compared to arc welding, and there is an advantage in welding distortion, which is the most significant disadvantage of welding. In this study, the weldable thickness was predicted, and the optimal welding angle was estimated using simulations during the welding of the T-shape structure. The multi-layer heat source model proposed in the previous author's study was used, and the study was conducted using the proposed welding heat source under specific conditions of 4kw and 1.0m/min. As a result, it was predicted that high-quality welding would be possible when the thickness was 3mm or 4mm, and it was also confirmed that welding should be performed at an angle of 82.5° or more when welding a 3mm thick structure. As a follow-up study, we plan to build a welding heat source model under various conditions and conduct a study to derive welding conditions at various thicknesses.

Welding is one of representative manufacturing processes in the industrial field. Cryogenic storage containers are also manufactured through welding, and conversion to laser welding is issue in the field due to many advantages. Since welding causes thermal-elastic deformation, design considering distortion is required. Prediction of distortion through FEM is essential, but laser welding has difficulties in the field because there is no representative heat source model. The author presented the model that can cover various models using a multi-layer heat source model in previous studies. However the previous study has a limitation which is a welding heat source model must be derived after performing bead on plate welding. Thus this study was attempted to estimate the welding heat source parameters by comparing the shape of bead under various conditions. First, the difference between penetration shape and welding heat source parameters according to welding power was analyzed. The radius of the welding heat source increased according to the welding power, and the depth of the welding heat source also increased. The correlation between the penetration shape and the welding heat source parameter appears at a similar rate, however the follow-up research is necessary with more model data.

The paint removal of fighter jets is just as important as the painting, because perfect paint removal ensures the quality of the exterior painting on the aircraft. However, the current conditions for paint removal work of the ROKAF’s are poor. It is identified that the painting process currently implemented by the ROKAF is not only exposed to harmful compounds such as harmful dust and hexavalent chromium, but also consumes a lot of water. Thus, the introduction of advanced facility is considered. This study compares the fighter jets painting removal process currently applied by the Korean Air Force with the improved laser coating removal process of the US Air Force, and conducts an incremental analysis to perform economic analysis for the introduction of advanced facility. Four scenarios were envisioned on the premise of an increase in the number of fighters in the future, incremental analysis shows that laser coating removal method is advantageous in all scenarios. In addition, it is recommended that paint removal cycle keeps the current 12-year and the outsourcing amount to civilian depot is reduced.

Additive manufacturing is a new approach to design and production. This applies in particular to processes such as repair and rework of selected components. Additive manufacturing can produce almost any shape, and from an MRO part perspective, additive manufacturing offers tremendous advantages. The special feature of additive manufacturing is that it is particularly economical for small-volume production as the number of units is irrelevant compared to the existing manufacturing process. The purpose of this study was started from the MRO point of view, and it Identify changes and respond to the Blisk It is a study on the effect of changing the conditions on the path of the toolpath and the CAM during additive manufacturing using CAM after finding suitable conditions. metal powder.The metal powder withstands various corrosive environments and age hardening occurs very slowly. Inconel 718, which can be used in various applications such as nuclear facility-related parts, aerospace, oil facilities, turbines, and valves, was used. This is SUS 316L with good high temperature strength. The variable of the laser used in the study is the laser power, and the variables on the CAM are Operation, Stepover, Pattern, etc. In the relation between laser power and feed, when feed is specified as 500mm/min, laser power of 700W was most suitable. As for the conditions on NX CAM, ADDITIVE PROFILE Stepover was 0.8mm for Operation, and Infills and Finish for Pattern. When stacking, each layer should be overlapped with the result. Therefore, the stepover should be smaller than the laser spot size and reprocessing should be done in terms of repair, so infills and finish were applied to work larger than the actual product shape.

본 논문은 또 하나의 새로운 게임 체인저로 부상하고 있는 레이저 무 기의 개념·강약점·요구능력, 주요국 레이저 무기개발의 현황과 주요이슈, 그리고 한국의 레이저 무기개발의 현황·의의·과제를 분석하기 위한 것이 다. 제4차 산업혁명기술들이 각종 무기체계에 반영되어 전쟁을 전혀 새 로운 모습으로 변화시키고 있다. 레이저 무기와 같은 에너지 무기는 획 기적인 장점이 있어 ‘육군비전 2050’의 8대 게임 체인저 중의 하나다. 국방·군사 신기술인 레이저 무기는 물론 강약점이 있고 미사일 요격·방어 무기가 되기 위해서는 더 많은 개발이 요구되지만 극초음속무기 방어체 계 및 요격수단으로서의 가능성과 관련해서도 주목을 받고 있는 무기이 기도 하다. 새로운 창과 방패의 전략·전력이 함께 요구되고 있다. 향후 한국은 ①레이저 무기의 핵심전력으로의 유지·강화, ②기술격차의 극복과 민관군산학연의 협력, ③미래전 대비 자조적·공조적 노력의 강화에 힘써 나가야 할 것이다.

Due to environmental pollution, regulations on fossil fuels are required. There is a movement for the regulations by using LNG fueled propulsion ships. LNG is an eco-friendly fuel that does not emit NOx or SOx during combustion, but its boiling point is -163°C. Under that condition, the use of metal is restricted, and IMO defined applicable materials through IGC code. Among the metals, 9% nickel steel is one of excellent mechanical properties such as yield strength and tensile strength in cryogenic condition. Thus 9% nickel steel is widely used in cryogenic storage containers for ships. In addition, laser welding, which minimizes thermoelastic distortion by applying a concentrated heat source to a narrow area for a short period of time, is in the spotlight. So, this study is a basic research to predict and respond to thermal distortion during laser welding. Secondary version of the representative heat source model was derived through the author's previous research with STS304L, and the heat source model was derived by applying the heat source model to 9% nickel steel in this study. 9% nickel steel is a material that is in high demand and is widely used in the manufacture of cryogenic containers, so this study is expected to be able to respond immediately to the field.

9% nickel steel has remarkable mechanical properties in a cryogenic condition and is widely used in storage containers for LNG fueled ships. Demand for laser welding rather than conventional arc welding has grown to increase manufacturing efficiency. However there are various types of heat sources which are suggested by other researchers. With that, it is difficult to select a proper heat source shape for welding conditions. The author proposed a representative heat source model that can cover most of suggested heat source models through previous studies. Welding power was fixed at 4kW and the speed was changed to 1.0m/min, 1.5m/min, and 2.0m/min respectively. The shapes of the welding heat sources were derived, and the tendency of the main parameters was also deducted. It was observed that the width and depth of the weld bead decreased as the welding speed increased through welding experiment, parameters of welding heat source are changed linearly. Based on this study, it is expected that it will be possible to estimate the shape of the heat source under untested welding conditions.

The effect of the laser beam diameter on the microstructure and hardness of 17-4 PH stainless steel manufactured via the directed energy deposition process is investigated. The pore size and area fraction are much lower using a laser beam diameter of 1.0 mm compared with those observed using a laser beam diameter of 1.8 mm. Additionally, using a relatively larger beam diameter results in pores in the form of incomplete melting. Martensite and retained austenite are observed under both conditions. A smaller width of the weld track and overlapping area are observed in the sample fabricated with a 1.0 mm beam diameter. This difference appears to be mainly caused by the energy density based on the variation in the beam diameter. The sample prepared with a beam diameter of 1.0 mm had a higher hardness near the substrate than that prepared with a 1.8 mm beam diameter, which may be influenced by the degree of melt mixing between the 17-4 PH metal powder and carbon steel substrate.

Environmental regulations of the International Maritime Organization (IMO) are getting stricter, and the demand for replacing the fuel of ships with eco-friendly fuels instead of heavy oil in the shipbuilding and marine industries is increasing. Among eco-friendly fuels, LNG (liquefied natural gas) is currently the most popular fuel. This is because it is an alternative that can avoid the IMO's environmental regulations by replacing fuel. In PART 1, as a basic study of laser welding of high manganese steel materials, a fiber laser bead-on-plate experiment was conducted using nitrogen protective gas, and the effect of each factor on the penetration shape was analyzed through cross-sectional observation. In PART II, argon and helium shielding gases, not the nitrogen shielding gas used in PART I, were tested under the same experimental conditions and the effect of the shielding gas on penetration during laser welding was conducted.

Laser welding is used in various industries due to fast welding speed, and prediction with FEM is needed to design. The multi-layered heat source model that can cover various models has been recently proposed to analyze laser welding, but it takes a lot of time because more than 2,000 cases are compared to derive the results. In order to reduce the time, the simplified model should be suggested. In order to derive a simplified model, laser welding heat transfer analysis was performed using the welding direction length and the convection coefficient of the welding direction surface as parameters. As a result, the model whose difference is less than 0.1% compared to reference model is deducted. The analysis time was reduced by about 90% from 48 hours to 5 hours. Also difference of convection coefficient on the welding direction surface does not affect the temperature distribution much.

As laser welding has low thermal distortion and fast welding speed, the needs in the field is increasing in varous industries. Prediction of distortion and design with that prediction are very important for using welding process in the field. However many types of heat source models for laser welding are suggested, field engineers feels difffucult for using a proper model for a specific case. Thus I, author, suggested a representative model which can cover most of existing models with multi-layered heat source model. This method is very powerful, but there are much time consumption with analysis and comparision among more than 1,000 candidates. To solve these shortcomings, this study focused on to find the simplified model. In order to construct the simplified model, the length of the orthogonal direction to the welding direction was reduced from 300mm to 35mm, which makes time reduction of 75% with sustaining the quality of the original model. That can cover the disadvantage of multi-layered heat source model for laser welding, enhance the prediction of welding distortion after laser welding

Environmental regulations of the IMO (International Maritime Organization) are becoming more and more conservative. In order to respond to IMO, the demand for replacing the fuel of ships with eco-friendly fuels instead of conventional heavy oil is increasing in the shipbuilding and offshore industries. Among eco-friendly fuels, LNG (Liquefied Natural Gas) is currently the most popular fuel. LNG is characteristically liquefied at -163 degrees, and at this time, its volume is reduced to 1/600, so it is transported in a cryogenic liquefied state for transport efficiency. A tank for storing this should have sufficient mechanical/thermal performance at cryogenic temperatures, and among them, high manganese steel is known as a material with high price competitiveness and satisfying these performance. However, high manganese steel has a limitation in that the mechanical performance of the filler metal is lower than that of the base metal called ‘under matching’. In this study, to overcome this limitation, a basic study was conducted to apply the fiber laser welding method without filler metal to high manganese steel. To obtain efficient welding conditions, in this study, bead-on-plate welding was performed by changing the fiber laser welding speed and output using helium shielding gas, and the effect of each factor on the penetration shape was analyzed through cross-sectional observation.