This study deals with the vibration transmissibility of a vibration isolation device, which is composed of frictional damping and nonlinear softening springs, when its base is harmonically excited. The SCAP method, a type of averaging method, is employed to obtain steady-state responses. The vibration characteristics due to excitation of the base are investigated through the analysis of displacement transmissibility in the steady-state response. In this process, displacement transmissibility for design parameters is analyzed, and the stability of the response is also investigated. The vibration isolation effect due to frictional damping is found to be more effective in the case of the softening spring than in the case of the hardening spring. Additionally, the pattern of the jump phenomenon observed during frequency sweeping, both upward and downward, has been identified.

The seismic retrofits of existing structures have been focused on the control of structural responses which can be achieved by providing displacement capacity through inelastic ductile action at supplemental devices. Due to their hysteretic characteristics, it is expected to sustain damage through repeated inelastic behaviors including residual deformation which might increase repair costs. To solve such drawbacks of existing yielding devices, this study proposes a self-centering disc spring brace that sustains large axial deformation without structural damage while providing stable energy dissipation capacity. The hysteretic behaviors of suggested brace are first investigated based on the quasi-static cyclic test procedure. Experimental results present the effective self-centering behavior and an analytical model is then suggested in order to reasonably capture the flag-shaped hysteretic behavior of the disc spring brace.

Gas springs applied to various industrial fields are generally composed of a cylinder, a piston rod, a cover, and a seal mount. Because of the thin wall of the cylinder, small gas springs are manufactured using a roller forming process that presses the cylinder wall into a groove of cover in the cylinder. In this study, finite element analysis and process design of roller forming are performed to systematically manufacture the small gas spring and develop a roller forming machine. In order to perform roller forming analysis, tensile tests of structural steel pipe are performed and mechanical properties are analyzed. Roller forming process parameters such as radius and depth of roller grooves are derived using the incompressible condition of plastic deformation theory and the results of finite element roller forming analysis. Using the derived roller shape, a roller forming machine is developed and prototypes of the small gas spring are manufactured. Finally, the dimensional accuracy of the manufactured gas spring prototypes is analyzed through three-dimensional shape measurement.

Diesel engine is used many industrial fields such as ship, power plant and big-sized vehicles and so on. Roto cap is one of the parts of system of intake and exhaust valve. Roto cap consists of body, disc spring, spring & steel ball, retainer and stop ring. Disc spring is known as taking cyclic load and cyclic load leads to fatigue damage. This study aims to investigate the stability of disc spring due to fatigue damage. As the results, the fatigue life of disc spring according to cylic load could be predicted using fatigue analysis. Consequently, disc spring showed the stability of about 1.7~2 times for criterion load of 1370N.

The Z-type spring is a key part of the non-vibration air suspension. The non-vibration air suspension was developed long ago and widely used in developed countries. It has strong durability, provides a smooth ride, protects the vehicle body, and protects luggages from damage in truck. In this study, the structural strength of the Z-type spring was evaluated by computing the maximum displacement and the von Mises maximum stress results from applying the load condition based on the maximum weight of luggage in the rear space of a truck.

In this study, quality keywords of frequent mention of failures were extracted by analyzing the field operational data of main battle tanks recorded for about 5 years. As a result of the data analysis, the leaf spring assembly of the crew hatches corrosion and failure was frequently occurred. FEA(Finite Element Analysis) and tests were performed to analyze the cause of the failure, and it was confirmed that durability of the leaf spring was insufficient. Therefore a design modification study was conducted to improve durability of the leaf spring, and FEA and durability tests demonstrated the improvement. As a result, the durability of leaf spring was improved at least 3.3 times compared to before improvement. This study will contribute to suggesting the use of data analysis in the defense area and improving the operability of the main battle tanks.

The customer of massage chair is expanding day by day from middle age to all ages. In 2018, the market size was 700 billion KRW, an increase of 30 times over 10 years. However, most related SMEs suffer from excessive competition by the market monopoly of some major companies. In this situation, in order for a related company to survive, it is necessary to steadily research and develop new products. Founded in 2009, company L produces massage chairs for health and relaxation of customers. L’s products use a sound wave vibration module that is favorable for human body, unlike other products that use vibration motor type. However, frequent breakdowns of massage chair due to the vulnerability of plate (leaf) springs, which play an important role in sound wave vibration modules, made sap its competitiveness. In this paper, we propose a method to design desirable plate spring structure by sequentially experimenting with five different plate springs. The results of this study are expected to contribute to improve the quality of plate spring and the reliability of sound wave vibration module. In the future, it is necessary to find a way to use it in the development of foot massage or scalp management device as well as continuous research to find optimal plate spring structure through various analysis.

본 연구는 지진에 저항하는 부재인 비보강 조적벽체로 구성된 건물의 내진성능평가에 활용되는 비선형 정적해석을 위한 비보강 조적벽체의 해석모델을 수립하고자 하였다. 본 연구의 해석모델은 비보강 조적벽체의 휨거동을 모사하기 위한 파이버 요소와 비보강 조적벽체의 전단에 대한 응답을 예측하기 위한 전단스프링 요소로 구성된다. 본 논문은 먼저 제안하고 있는 모델의 형상에 대해서 설명하고, 기존에 행해진 조적조 프리즘의 실험결과로부터 얻은 응력-변형률 곡선을 근거로 파이버와 전단스프링 요소의 물성치에 대한 결정 방법을 설명한다. 제시하고 있는 모델은 비선형 정적 해석결과와 다른 연구자들에 의해 수행된 실험결과를 비교하여 타당성을 검증한다. 해당 모델은 최대강도, 초기강성, 그리고 이들로부터 얻어지는 비보강 조적벽체의 하중-변위 곡선을 적절하게 모사하고 있다. 또한, 해석모델이 비보강 조적벽체의 파괴모드를 예측할 수 있는 것으로 나타난다.

본 논문에서는 복합재 판 스프링의 설계 최적화를 위해 유전자 알고리즘을 사용한 적층 최적화 과정을 제시하였다. 다목적 소형 승합 자동차 판 스프링을 유한요소모델로 구성하여 초기 설계를 검증한 이후, 유전자 알고리즘을 통해 복합재료의 적층수와 적층각도를 최적화하는 과정을 기술하였다. 최적화 과정을 통해 판 스프링의 하중 감소과정, 반복수에 따라 강 구조의 해석 결과와 비교하였다. 더불어 유전자 알고리즘을 통해 최적화된 적층 시퀀스를 구조에 적용하여 구조의 건전성을 검증하기 위해 유한요소 모델로 구성하여 안전여유를 계산하였다. GA를 적용할 때, 복합재료 판 스프링의 적층 두께와 적층각을 획득하였으며, 이는 적절한 강도와 강성으로 최소 무게를 달성하는데 기여한다. 동일한 설계 매개 변수 및 최적화 조건에서 강철된 판 스프링을 복합재 판 스프링으로 교체하면 65.6%의 중량이 감소한다.

Direct spring loaded pressure relief valve(DSLPRV) is a safety valve to relax surge pressure of the pipeline system. DSLPRV is one of widely used safety valves for its simplicity and efficiency. However, instability of the DSLPRV can caused by various reasons such as insufficient valve volume, natural vibration of the spring, etc. In order to improve reliability of DSLPRV, proper selection of design factors of DSLPRV is important. In this study, methodology for selecting design factors for DSLPRV was proposed. Dynamics of the DSLPRV disk was integrated into conventional 1D surge pressure analysis. Multi-objective genetic algorithm was also used to search optimum design factors for DSLPRV.

The most time consuming job in the sheet metal forming process is compensating for springback. Factors such as uneven material properties and process conditions generate noise, which in turn create springback. The springback is very sensitive to the process and noise conditions, and the main effects of the design variables cannot be obtained from mean analysis. Therefore, to achieve minimal springback, an effective design countermeasure must be put in place to reduce noise effects. In this study, two robust design methods to achieve minimal springback in U-channel forming, including compensation process, are proposed. The effectiveness of the proposed methods is shown with an example of the sidewall curl springback. The proposed methods consistently outperform our previous work, indicating that the complex method is more preferable to the mean analysis, if there is no evidence of additivity of effects.

Flame arrestor as end of line flame arrester for endurance burning prevents a light-back at deflagration and stabilized burning (during and after endurance burning) of potentially explosive vapor-air and gas-air mixtures at the end of vent pipes. In a flame arrestor, spring is an important part. The spring load as well as the spring's elasticity determine when the hood is opened. In addition, the spring have to work in high temperature condition due to gas burning. Therefore, it is necessary to analyze mechanical load and elasticity of spring when gas is burned. Based on the dynamic calculation on working process of a specific flame arrestor, analysis of spring is taken. A three dimensional model for spring burned in flame arrestor by using CFD simulation. Results of the CFD analysis are input in FEM simulation to analyze structure of the spring. The simulation results can predict and estimate the spring’s load and elasticity at variation of the spring’s deflection. Moreover, the obtained result can provide makers with references to optimize design of spring as well as flame arrestor.

In this study, factors analysis is performed for reducing friction in elevation motion of a large television stand over 50 inch. The first study is for specification decision and volume compensation experiment as an apparatus for compensating of the volume of the cylinder is compressed as the volume of piston rod. The second study is for optimized piston structure development by comparison pipe orifice and labyrinth orifice. Consequently, the result of total consideration in stability problem and performance of volume compensation for specification decision and volume compensation experiment is determined the final speculation of hollow rod ∅8 x ∅4 and riveting system. and the labyrinth orifice is not founded that of the Ø0.4~0.6 orifice both tests on 300 mm intervals.

In this study, The first study attempted to reduce the frictional force the gas seal lip technology. The second study is for specification decision and volume compensation experiment as an apparatus for compensating of the volume of the cylinder is compressed as the volume of piston rod. Consequently, in the gas seal lip technology, the outer-in diameter of ∅20 x ∅8 in the test result of hollow rod is revealed more proper if the weight of 50 inch television assumed as 30 kg. and the result of total consideration in stability problem and performance of volume compensation for specification decision and volume compensation experiment is determined the final speculation of hollow rod ∅8 x ∅4 and riveting system. The spring constant(K) showed an excellent value above the target value of 0.01 to 0.015 N/mm.

The study for reducing friction in elevation motion of a large television stand using over 50 inches is performed in this paper. The first study attempted to reduce the frictional force the gas seal lip technology. The second study is for optimized piston structure development by comparison pipe orifice and labyrinth orifice. As the result of the first study, in the gas seal lip technology, the outer-inner diameter of Ø20 × Ø8 in the test result of hollow rod is revealed more proper if the weight of 50 inch television assumed as 30. As the result of the second study, the optimized piston structure development through experiment is fixed orifice specification as labyrinth orifice because pipe orifice is founded slip up/down phenomenon of the Ø0.4~1.0 orifice and the labyrinth orifice is not founded that of the Ø0.4~0.6 orifice both tests on 300 mm intervals.