Porous basalt aggregate is commonly used in roadbed engineering, but its application in concrete has rarely been studied. This paper studies the application of porous basalt in concrete. Porous basalt aggregate is assessed for its effects on mechanical strength and durability of prepared C50 concrete; because it has a hole structure, porous basalt aggregate is known for its porosity, and porous basalt aggregates can be made full of water through changing the content of saturated basalt; after full-water condition is achieved in porous basalt aggregate mixture of C50 concrete, we discuss its mechanical properties and durability. The effects of C50 concrete prepared with basalt aggregate on the compressive strength, water absorption, and electric flux of concrete specimens of different ages were studied through experiments, and the effects of different replacement rates of saturated porous basalt aggregate on the properties of concrete were also studied. The results show that porous basalt aggregate can be prepared as C50 concrete. For early saturated porous basalt aggregate concrete, its compressive strength decreases with the increase of the replacement rate of saturated aggregate; this occurs up to concrete curing at 28 d, when the replacement rate of saturated basalt aggregate is greater than or equal to 40 %. The compressive strength of concrete increases with the increase of the replacement rate of saturated aggregate. The 28 d electric flux decreases with the increase of the replacement rate of saturated aggregate, indicating that saturated porous basalt aggregate can improve the chloride ion permeability resistance of concrete in later stages.
PURPOSES : The purpose of this study was to investigate the performance of additives that affect internal curing in order to reduce the damage occurring in concrete pavements.
METHODS : SAP was used as an additive to reduce internal curing in concrete pavements. SAP is an additive that has a very high absorption rate which prevents concrete wrappers from externally draining water. To evaluate the internal curing performance according to the ratio of SAP, we identified the number of cracks and amount of abrasion reduction.
RESULTS : Plastic shrinkage and durability of a concrete mixture with added SAP were evaluated. The following results were obtained: (1) SAP showed a tendency to reduce slumps due to absorption of the concrete mixture. (2) It was possible to verify that concrete condensation did not occur during the penetration resistance test and that the initial curing did not lead to reactions within the mixture. (3) Adding more than 0.6% of SAP for dry curing resulted in greater compressive strength at all ages than OPC, with the highest compression strength of 0.9% after 56 days. (4) Regarding abrasion resistance, it was found that adding SAP was 30~50% better than adding the OPC mixture, and at 0.9% compression strength, abrasion resistance showed the best performance. (5) In the chlorine ion immersion resistance experiment, the passing charge of the OPC mixture was rated “high,” but it was rated “normal” in SAP. The results showed that the addition of SAP improved the water density of concrete due to internal curing effects, and that it showed the greatest chlorine ion penetration resistance for a compressive strength of 0.9%. (6) Regarding plastic shrinkage resistance, cracks did not occur on the surface until the end of the experiment, but the plastic shrinkage rate upon addition of SAP was relatively low compared to that of the OPC mixture.
CONCLUSIONS : Recent studies have shown that internal curing techniques can be applied using SAP to prevent shrinkage due to the loss of water and to decrease the effects of hydration. If internal curing effects are expressed using SAP, it is thought that contraction due to a loss of moisture and reduction in sign language reaction can be prevented.
교면 포장은 교통하중 및 온도 변화 등의 환경적 요인에 따라 상판, 거더, 신축/압축 이음 등의 교량 상부 구조물의 복잡한 거동을 나타나기 때문에 도로포장의 구조 성능과는 다르다. 이에 본 논문에서는 가변형 팬믹서를 활용하여 개질유황 합성 시멘트 콘크리트(MSCC)를 혼합하는 새로운 방법을 제시하고자 한다. 혼합 단계는 건식 및 습식의 두 단계로 이루어지며, 회전 모터의 속도의 변화를 주어 혼합하는 방식이다. 제안된 방법의 타당성을 평가하기 위해 실내 실험을 실시하였으며, 본 기술 적용 시 MSCC의 내구성이 향상되고 교량 포장 설계 요건을 충족하는 것을 확인하였다. 또한 내구성 및 경제성을 고려하여 최적 MSCC 개질유황 함량을 4%로 제안하고자 한다. 현재 제안된 기술의 적용 가능성을 확인하기 위한 추가적인 현장 평가가 수행되고 있으며, 가까운 시일 내에 결과를 제시할 예정이다.
PURPOSES: The objective of this study is to evaluate the durable performance of combined organic and inorganic hybrid mortar as repair material (HRM mortar) for concrete road facilities via comparison with that of cement repair materials (IRM mortar).
METHODS : To produce HRM mortars, inorganic materials as binder and 2 mineral fillers were adopted. The ratio of main resin versus hardener was fixed at 1:2. For comparison, IRM mortars made with cement repair materials were also manufactured. Compressive, flexural, and bonding strengths were measured at predetermined periods. For durability assessment, the scaling resistance, freezing & thawing resistance, rapid chloride penetration resistance, and acid attack resistance of those mortars were experimentally monitored.
RESULTS: The durability performances of HRM mortars, especially with respect to freezing & thawing, rapid chloride penetration and acid attack, were identified to be much better than those of IRM mortars. This result implies that HRM is a highly promising and versatile material because of its excellent durability.
CONCLUSIONS: It is concluded that the application of the combined organic and inorganic hybrid mortars is possibly an option for the repair of concrete road facilities exposed to aggressive environments.
PURPOSES: The objective of this study is to evaluate the properties of high-performance concrete and compare them with the properties of ternary blended cement (OPC 60% : BFS 30% : FA 10%) as applied to all-in-one bridge decks. High-performance concrete modified with styrene-butadiene latex (SB latex) was evaluated for strength development and durability through its compressive strength and chloride ion diffusion coefficient.
METHODS: The compressive strength test was conducted according to KS F 2405, and the average value of the three specimens was used as the result at each stage. The chloride ion diffusion test was performed at 28 days, 56 days, and 365 days according to NT BUILLD 492. The chloride ion penetration test was conducted according to ASTM C 1202.
RESULTS: For the compressive strength of the high-performance concrete, the blast furnace slag 40% replacement (BFS40) mixture had the most similar results to those of the ternary blended cement. The BFS40 mixture exhibited a lower compressive strength at 3 days than the latex modified concrete (LMC) mixture used for the bridge deck pavement, whereas it exhibited a 3.7-9.8% higher compressive strength at 7 days. In addition, the BFS40 mixture had the lowest diffusion coefficient, which was 49.1~59.0% lower than that of the LMC mixture. Mixing with latex tended to decrease in charge passed compared to Plain which is only used ternary blended cement, and showed excellent watertighness (rated “very low”), which is lower than 1,000 coulombs in all mixtures with latex.
CONCLUSIONS : The BFS40 mixture exhibited excellent compressive strength, chloride ion permeability resistance, and the lowest chloride ion diffusion coefficient although it included a small amount of latex, which makes it more expensive than the current LMC mixture. It is believed that it is possible to secure excellent economic efficiency and durability by using lesser latex than that in the LMC mixture and using a mixture of the blast furnace slag instead.
PURPOSES: In order to apply high-speed weigh-in-motion (HS WIM) systems to asphalt pavement, three high-durability asphalt concrete mixtures installed with a WIM epoxy are evaluated.
METHODS: In this study, dynamic stability, number of loading repetitions to reach the rut depth of 1 mm, and rut depth measurements of three asphalt mixtures at 60℃ were compared using an Asphalt Pavement Analyzer (APA). Laboratory-fabricated material and field core samples were prepared and tested according to KS F2374.
RESULTS : Through the laboratory tests, it was found that all three modified asphalt mixtures (stone-mastic, porous, and semi-rigid) with WIM epoxy showed favorable permanent deformation results and passed the dynamic stability criterion of 3000 loading repetitions per 1 mm. In addition, it was confirmed that the modified SMA mixtures cored from the field construction yields satisfactory rutting testing results using the APA. Finally, the epoxy used for the HS WIM installation shows good adhesion with the three asphalt mixtures and permanent deformation resistance.
Most of the expressway concrete pavements in Korea have been constructed with jointed plain concrete pavements. However, the premature failure of joints occurred on some routes and it is considered to be related to the durability of concrete. Korea Expressway Corporation has been continuously devoting efforts to increase the durability of concrete, and recent research has shown that premature failure of jointed plain concrete pavement constructed recently has decreased. The durability of pavement concrete is determined by internal and external factors. Currently, the durability of pavements concrete is controlled by controlling the quantity and the spacing factor of internal air. In this study, the feasibility of evaluating concrete durability through absorption performance tests was examined. The absorption performance was evaluated by applying ASTM C 1585 and modified NBN B 15-215 in Belgium and applied to the pavement concrete mixed in the laboratory or collected on site. Each test is a method to evaluate water absorption performance, but ASTM evaluates the absorption performance through the upper surface and NBN evaluates the absorption performance through the entire surface of specimens. In this study, the absorption performance of the pavement concrete measured according to the test method was compared and the advantages and disadvantages of the performance evaluation method were examined through comparison of test results and procedures. As a result of the absorption performance test on the cores collected at the site, the amount of water absorption in the region where the few premature failure was occurred was relatively small. Also, the specimen of lower water cement ratio absorbed the smaller amount of water. And the small amount of aggregate at the surface showed tendency of the large absorption of the water. The amount of absorption due to the increment of air content showed a moderate increment but it was relatively small. This study has confirmed the possibility of estimating the durability through the evaluation of the absorption performance of concrete. However, further study is needed to extend the results obtained from the test method to the evaluation criteria of pavement concrete.
Currently, in Korea, the frequent damage of aged concrete pavements causes route blockages due to maintenance and repair works. Ultra-rapid cement has been used as a measure to solve the economic losses which result from traffic delays, accidents, and civil complaints due to blocked routes. However, now, it couldn’t be used except for urgent constructions because the price is expensive and its onsite application is complicated, hence, fast hardening admixtures are being used in ordinary cement to solve the problem with ultra-rapid cement. In this research, it is intended to develop a material which enables early opening of the road being constructed and cured within 24 hours of closure, to secure durability characteristics of early strength concrete by incorporating admixtures (silica fume, latex, polymer powder), and to find optimal mixing ratio and select the optimal variable for each material.
기존의 교면 포장이나 측구 시공에 적용한 건설재료들의 성능저하로 인해 유지보수비가 증가하고 있는 추세이다. 이에 본 연구에서는 현장 실험을 통해 개질유황 콘크리트의 내구성을 평가하는데 있어 기존의 고정형 팬믹서와 건 비빔 시 자전속도 변환이 가능한 가변형 팬믹서를 이용하여 내구성 평가 시험으로 콘크리트의 압축강도 시험을 수 행하였다.
PURPOSES : It is necessary to prevent premature failure of concrete pavements caused by durability problems. The purpose of this study was to find factors affecting the durability of concrete pavements, and suggest improvement methods for existing concrete mix design. METHODS: Factors influencing durability were derived from laboratory test data for common field failure conditions and main properties of concrete cores taken from the field. The improvement of concrete properties was investigated by evaluating the performance of existing and proposed mix proportion designs and curing methods. RESULTS: The compressive strength and the absorbing performance of the low Blaine cement and the high-strength mixture were better than those of the TypeⅠcement. Wet curing showed better compressive strength, elastic modulus, coefficient of thermal expansion, and absorption performance than air curing or compound curing. As a result of comparing concrete cores collected in the field, the sections with good durability showed good performance in terms of resistance to chloride ion penetration, absorption, and initial absorption rate. CONCLUSIONS: The absorption performance was considered as a possible foactor affecting durability of cement concrete pavements as a result of field core tests. In order to improve the durability of the pavement concrete, it is necessary to improve the existing mixtures and curing methods.
PURPOSES : The use of roller-compacted concrete pavement (RCCP) is an environmentally friendly method of construction that utilizes the aggregate interlock effect by means of a hydration reaction and roller compacting, demonstrating a superb structural performance with a relatively small unit water content and unit cement content. However, even if an excellent structural performance was secured through a previous study, the verification research on the environmental load and long-term durability was conducted under unsatisfactory conditions. In order to secure longterm durability, the construction of an appropriate internal air-void structure is required. In this study, a method of improving the long-term durability of RCCP will be suggested by analyzing the internal air-void structure and relevant durability of roller-compacted concrete. METHODS: The method of improving the long-term durability involves measurements of the air content, air voids, and air-spacing factor in RCCP that experiences a change in terms of the kind of air-entraining agent and chemical admixture proportions. This test should be conducted on the basis of test criteria such as ASTM C 457, 672, and KS F 2456. RESULTS : Freezing, thawing, and scaling resistance tests of roller compacted concrete without a chemical admixture showed that it was weak. However, as a result of conducting air entraining (AE) with an AE agent, a large amount of air was distributed with a range of 2~3%, and an air void spacing factor ranging from 200 to 300 ㎛ (close to 250 ㎛) coming from PCA was secured. Accordingly, the freezing and thawing resistance was improved, with a relative dynamic elastic modulus of more than 80%, and the scaling resistance was improved under the appropriate AE agent content rate. CONCLUSIONS: The long-term durability of RCCP has a direct relationship with the air-void spacing factor, and it can be secured only by ensuring the air void spacing factor through air entraining with the inclusion of an AE agent.
본 연구에서는 남해안에 건설된 사용기간이 5~34년의 해상 콘크리트 교량의 염화물이온농도에 대한 실측데이터로부터 표면 염화물이온농도를 추정하고, 기존에 제시된 시방서와 타 연구결과에서 제시한 값들의 타당성을 평가하였다. 그리고 해상 콘크리트 교량의 염해방지도장의 유무, 염화물이온농도, 탄산화 깊이 및 콘크리트 압축강도의 상관관계를 도출하여 상호 작용을 평가하였다. 연구결과에 의하면, 표면염화물이온농도는 간만대에서 KCI 2009, 물보라지역과 해상대기중에서 Cheong et al.(2005)의 제안한 값이 타당한 것으로 판단된다. 또한, 해상 콘크리트 교량의 염해방지도장은 염화물이온의 침투, 탄산화 깊이 및 압축강도 저하 대한 방지효과가 있음을 알 수 있었다. 콘크리트의 압축 강도는 탄산화 깊이와 염화물이온농도의 증가에 따라 감소하였다.
PURPOSES : The purpose of this study is to evaluate the durability of ternary blended concrete mixtures adding ultra fine admixture. METHODS : From the literature review, crack was considered as the main distress failure criterion on concrete bridge deck pavement. To reduce the initial crack development due to drying shrinkage, CSA expansion agent and shrink reduction agent were used to ternary blended concrete mixtures as a admixture. Laboratory tests including chloride ion penetration test, surface scaling test, rapid freeze & thaw resistance test, non restrained drying shrinkage and restrained drying shrinkage test were conducted to verify the durability of ternary blended concrete mixtures. RESULTS : Based on the test results, proposed mixtures were verified as high qualified durable materials. Expecially initial drying shrinkage crack was not occurred in ternary blended concrete mixtures with CSA expansion agent. CONCLUSIONS : It is concluded that the durability of proposed ternary blend concrete mixture was acceptable to apply for the concrete bridge deck pavement.
콘크리트의 박리(scaling)는 수분의 존재하에 동결융해 싸이클에 따른 콘크리트의 점진적인 표면열화이다. 특히, 이것은 제설제에 염화물의 존재가 콘크리트 표면박리(스켈링)와 더불어 심한 경우, 굵은골재의 노출 및 탈리로 이어질 수 있다. 본 연구에서는 콘크리트의 스켈링에 대한 저염화물계 제설제(low chloride deicier, LCD)와 염화칼슘 및 염화나트륨 제설제의 상대적인 영향을 ASTM C672에 준하여 실시하였다. 시험 제설제의 농도는 1, 4, 10% 이고, 수돗물은 기준으로 사용하였다. 박리량은 중량으로 평가하였다. 연구결과 4% 농도를 적용하였을 때, 동결융해 56 싸이클 후 콘크리트의 박리는 수돗물에 비해 LCD 용액에서 약 9배, 염화칼슘 용액에서 약 18배, 염화나트륨 용액에서 약 33배 정도 크게 발생하였다. 용액의 농도에 따라서는 고농도인 10%에 비해 4% 농도에서 표면 박리가 가장 현저하게 발생하였는데, 이는 스켈링 발생이 염농도가 3~4%일 때 가장 현저해진다는 기존의 연구결과와 일치함을 알 수 있었다(일본콘크리트공학회, 1999). 또한 콘크리트가 경화된 후, 현장에서 염화나트륨 및 저염화물계 제설제(LCD, 염소이온 중량비 50%)가 살포되고 동결융해 싸이클에 노출된 경우, 제설제에 노출되지 않은 경우의 콘크리트 동해열화에 대해, 콘크리트의 공기량에 따른 영향을 실험적으로 연구하였다. 연구 결과 동결융해 싸이클에 따른 콘크리트 시편은 제설제에 노출되지 않은 것 보다 염화물 제설제 노출에서 스켈링이 더 심한 것으로 나타났고, 염화물 제설제에 노출된 시편이 노출되지 않은 시편 보다 중량 손실이 2배나 되었다. 콘크리트 시편의 상대 동탄성계수는 염화물 제설제에 노출되지 않은 것과 비교하여 염화물 제설제에 노출된 것에서 더 빠르게 감소하였다. 또한 염화나트륨 제설제에 노출된 콘크리트 시편의 상대 동탄성계수는 저염화물계 제설제에 노출된 것 보다 더 빠르게 감소하였다. AE 콘크리트는 염화물과 동결융해 싸이클에 노출되었을 때, Non-AE 콘크리트 보다 성능저하가 크게 지연되었다.
본 연구에서는 콘크리트포장의 단면보수용 복합재료 8개(초속경시멘트계열 : RCC 3종, 폴리머시멘트계열 : PCC 2종, 폴리머계열 : PC 3종)에 대해 역학적인 특성 및 내구성 실험을 수행하였다. 역학적 특성으로서 응결시간, 압축강도, 휨강도, 탄성계수, 경화수축에 대해 실험하였고, 내구성으로서 동탄성계수 및 동결융해 후 부착강도, 흡수율, 내화학성, 자외선 노출 실험을 수행하였다. 탄성계수는 RCC〉PCC〉PC계열의 순으로 나타나서 폴리머가 사용되면서 연성의 특성을 보였다. 초기 재령에서의 폴리머 콘크리트의 경화수축이 상대적으로 큰 것으로 관찰되었지만 재령 28일에서는 다소 안정된 결과를 보였다. 상대동탄성계수, 흡수율, 10% CaCl2와 10% Na2SO4의 화학용액을 사용한 내화학성 실험결과 PC계열, PCC계열, RCC계열 순으로 저항성이 우수한 것으로 나타났다. 200~300회 동결융해 이후의 부착강도 실험결과 PC-2를 제외하고는 모두 1.3MPa 이상을 확보하였고, PC 및 PCC 제품의 부착강도가 RCC 제품보다 전체적인 면에서 우수한 것으로 나타났다. 또한 시편을 500시간동안 자외선 노출시험 결과 모든 패치재료 시편에서 균열 및 표면 결함 등이 발견되지 않아 PC 및 PCC 제품의 자외선에 대한 내구성이 확보됨을 확인하였다.
Previous researches for increasing the durability of concrete structures examined the characteristics of concrete using glycol ether admixture, and determined the optimal addition rate and evaluated durability of concrete. However, today’ s ready mixed concrete uses various industrial byproducts in order to improve the performance of concrete, and the quality of concrete changes depending on the addition of glycol ether admixture and curing condition. Considering this, we need to understand the characteristics of curing methods according to field condition. Thus, the present study evaluated the effects of replacement with fly ash as a binder and curing conditions (temperature and humidity) on the performance of concrete, and obtained data from a mock-up test for the practical use of concrete containing glycol ether admixture. According to the results of this study, the concrete showed resistance performance of around 30% to carbonation and around 40% to drying shrinkage. In addition, as for resistance to freezing and thawing, the relative dynamic modulus of elasticity was over around 85% through atmospheric curing. These performances prove the effect.