연속식 전기탈이온(continuous electrodeionization, CEDI)은 고순도수(high purity water, HPW)를 제조하기 위한 핵심적인 수처리 기술이다. 본 연구에서는 CEDI 성능 향상을 위해 이온교환수지 층의 구성과 이온교환막의 특성이 미치는 영향을 고찰하였다. 먼저, 다양한 이온교환수지 층 구성(mixed-bed, layered-bed, separated-bed)을 비교한 결과, mixed-bed 구 조가 가장 높은 염 제거율과 낮은 에너지 소비를 나타내었다. 이어서 이온교환수지 조성의 영향을 평가하기 위해 chromatography 수지와 gel 수지의 부피비율(C:G) 및 음이온/양이온 수지 비율(A:C)을 조절한 실험을 수행하였다. 그 결과, C:G = 25:75 및 A:C = 5:5 조건에서 가장 우수한 탈염 성능을 나타냈으며, 이는 적절한 공극 구조와 이온교환기 함량 간 균형을 통 해 물 분해 반응 및 이온 전달이 최적화된 결과로 해석된다. 또한, 두 종류의 상용 불균질 이온교환막(Lanxess 막과 금화정수 막)을 비교한 결과, 금화정수 막이 Lanxess 막보다 더 높은 이온전도도, 이온교환용량, 투과선택성을 나타내었고, 이에 따라 더 높은 탈염 효율과 낮은 에너지 소비를 나타내었다. 본 연구의 결과는 고효율 CEDI 시스템 설계를 위한 이온교환수지 층 조성 및 멤브레인 특성의 최적화 방향을 보여준다.
This study examined process–structure relationships in laser powder bed fusion of Al0.1CoCrFeNi + Cu composites, focusing on densification, elemental distribution, and solidification cracking. Mechanically mixed Al0.1CoCrFeNi and Cu powders were processed across a range of laser powers (100–250 W) and scan speeds (200–800 mm/s). Increased volumetric energy density (VED) improved densification, with a plateau near 200 J/mm3 yielding ~96% relative density; however, this value was still below application-grade thresholds. At low VED, insufficient thermal input and short melt pool residence times promoted Cu segregation, while higher VED facilitated improved elemental mixing. Elemental mapping showed partial co-segregation of Ni with Cu at low energies. Solidification cracks were observed across all processing conditions. In high VED regimes, cracking exhibited a minimal correlation with segregation behavior and was primarily attributed to steep thermal gradients, solidification shrinkage, and residual stress accumulation. In contrast, at low VED, pronounced Cu segregation appeared to exacerbate cracking through localized thermal and mechanical mismatch.
Ti-6Al-4V alloy is widely utilized in aerospace and medical sectors due to its high specific strength, corrosion resistance, and biocompatibility. However, its low machinability makes it difficult to manufacture complex-shaped products. Advancements in additive manufacturing have focused on producing high-performance, complex components using the laser powder bed fusion (LPBF) process, which is a specialized technique for customized geometries. The LPBF process exposes materials to extreme thermal conditions and rapid cooling rates, leading to residual stresses within the parts. These stresses are intensified by variations in the thermal history across regions of the component. These variations result in differences in microstructure and mechanical properties, causing distortion. Although support structure design has been researched to minimize residual stress, few studies have conducted quantitative analyses of stress variations due to different support designs. This study investigated changes in the residual stress and mechanical properties of Ti-6Al-4V alloy fabricated using LPBF, focusing on support structure design.
In this study, the effect of build orientation on the mechanical properties of Hastelloy X fabricated by laser powder bed fusion (LPBF) process was investigated. Initial microstructural analysis revealed an equiaxed grain structure with random crystallographic orientation and annealing twins. Intragranular precipitates identified as Cr-rich M23C6 and Mo-rich M6C carbides were observed, along with a dense dislocation network and localized dislocation accumulation around the carbides. Mechanical testing showed negligible variation in yield strength with respect to build orientation; however, both ultimate tensile strength and elongation exhibited a clear increasing trend with higher build angles. Notably, the specimen built at 90° exhibited approximately 22% higher tensile strength and more than twice the elongation compared to the 0° specimen.
This study investigated the ultra-low-temperature (4.2 K) tensile properties and deformation mechanisms of stainless steel 304L manufactured via laser powder bed fusion (LPBF). The tensile properties of LPBF 304L were compared to those of conventional 304L to assess its suitability for cryogenic applications. The results revealed that LPBF 304L exhibited a significantly higher yield strength but lower ultimate tensile strength and elongation than conventional 304L at 4.2 K. The temperature dependence of the yield strength also favored LPBF 304L. Microstructural analysis demonstrated that LPBF 304L features a high density of dislocation cells and nano-inclusions, contributing to its greater strength. Furthermore, strain-induced martensitic transformation was observed as a key deformation mechanism at cryogenic temperatures, where austenite transformed into both hexagonal-closed packed (HCP) and body-centered cubic (BCC) martensite. Notably, BCC martensite nucleation occurred within a single HCP band. These findings provide critical insights into the mechanical behavior of LPBF 304L at cryogenic temperatures and its potential for applications in extreme environments.
Metal additive manufacturing (AM) facilitates the production of complex geometries with enhanced functionality. Among various AM techniques, laser powder bed fusion (LPBF) is distinguished by its precision and exceptional mechanical properties achieved via laser fusion deposition. Recent advancements in AM have focused on combining LPBF with post-processing methods such as cold rolling, high-pressure torsion, and forming processes. Therefore, understanding the forming behavior of LPBF-processed materials is essential for industrial adoption. This study investigates the stretch-flangeability of LPBF-fabricated 316L stainless steel, emphasizing its anisotropic microstructure and mechanical properties. Hole expansion tests were employed to assess stretch-flangeability in comparison to wrought 316L stainless steel. The results demonstrate that LPBF-processed samples exhibit significant anisotropic behavior, demonstrating the influence of microstructural evolution on formability. These findings contribute valuable insights into optimizing LPBF materials for industrial forming applications.
우리나라 농어촌지역은 소득원의 다각화와 도시민의 관광수요에 대응하기 위해 농어촌민박사업을 추진해왔다. 이 사업은 사업자의 개인적인 소득증대와 더불어 인구 유입, 지역사회 지탱, 지역경제 활성화 등 다방면에서 부가가치를 창출하고 있다. 최근 10 년간 농어촌민박 수가 약 37.4% 증가한 것은 소득증대 및 지역활성화의 효과를 실증하는 결과이다. 그럼에도 농어촌민박과 관련한 규 제 완화 등은 산업의 양적 팽창을 초래함과 동시에 과잉 경쟁, 초기 정착의 어려움, 품질 저하와 같은 구조적 불안정성을 심화시키고 있다. 이에 따라 최근에는 농어촌민박의 질적 향상을 위한 제도 개선과 관리 강화 방안이 마련되고 있으나, 산업의 지속가능성에 영향 을 미치는 결정요인에 대한 정보는 부족한 실정이다. 본 연구는 농어촌민박의 생존현황과 생존결정요인을 분석하고, 지속가능성을 제 고하기 위한 정책적 제언 도출을 목적으로 한다. 이를 위해 행정안전부가 제공하는 지방행정인허가 데이터 등 공공데이터를 바탕으로 머신러닝기법을 적용하여 전국 농어촌민박의 지속성을 실증 분석하였다. 분석 결과, 농어촌민박의 생존에는 업체특성 중 주택면적, 소 재지 면적, 객실 수와 건물특성인 소화기, 비상경보시설, 그리고 지역특성 중 동종업체 수, 의료기반시설, 도농 교류프로그램 및 인프 라, 교통인프라가 주요 요인으로 작용하는 것으로 도출되었다. 이러한 연구결과를 바탕으로 본 연구는 농어촌민박 산업의 지속가능한 발전을 위한 구체적인 전략을 제시하였다.
The mass production of highly crystalline carbon nanotubes (CNTs) is highly demanded, yet achieving it remains challenging due to incomplete understanding of how synthetic parameters, except temperature, affect the crystallinity of CNTs. Notably, the choice of carbon precursor significantly influences CNT synthesis, but its impact on crystallinity remains unclear. Here, we employed a data analytics approach to examine the effect of carbon precursors on CNT crystallinity during their synthesis in a fluidized bed reactor. We compared ethylene, acetylene, and a mixture of these. Using Bayesian optimization (BO), we optimized synthesis conditions to maximize IG/ID of CNTs for each precursor. Key parameters considered were reaction temperature, precursor concentration, and hydrogen concentration. We conducted three separate BO processes to evaluate the effectiveness of each carbon precursor on CNT crystallinity. The results indicated no significant difference in IG/ID of CNTs among the carbon precursors. In addition, multiple linear regression analysis did not support a synergetic effect between acetylene and ethylene. Interestingly, contour plots demonstrated consistent relationships between synthesis parameters and IG/ID across different carbon precursors. This data analytics approach allowed us to successfully assess the impact of carbon precursors on the CNT crystallinity and analyze the relationship between synthesis parameters and CNT crystallinity.
This study investigated the effect of the hatch spacing parameter on the microstructure and mechanical properties of SA508 Gr.3 steel manufactured by laser powder bed fusion (L-PBF) for a nuclear pressure vessel. Materials were prepared with varying hatch spacing (0.04 mm [H4] and 0.06 mm [H6]). The H4 exhibited finer and more uniformly distributed grains, while the H6 showed less porosity and a lower defect fraction. The yield strength of the H4 material was higher than that of the H6 material, but there was a smaller difference between the materials in tensile strength. The measured elongation was 5.65% for the H4 material and 10.41% for the H6 material, showing a significantly higher value for H6. An explanation for this is that although the H4 material had a microstructure of small and uniform grains, it contained larger and more numerous pore defects than the H6 material, facilitating stress concentration and the initiation of microcracks.
Additive manufacturing makes it possible to improve the mechanical properties of alloys through segregation engineering of specific alloying elements into the dislocation cell structure. In this study, we investigated the mechanical and microstructural characteristics of CoNi-based medium-entropy alloys (MEAs), including the refractory alloying element Mo with a large atomic radius, manufactured via laser-powder bed fusion (L-PBF). In an analysis of the printability depending on the processing parameters, we achieved a high compressive yield strength up to 653 MPa in L-PBF for (CoNi)85Mo15 MEAs. However, severe residual stress remained at high-angle grain boundaries, and a brittle μ phase was precipitated at Mo-segregated dislocation cells. These resulted in hot-cracking behaviors in (CoNi)85Mo15 MEAs during L-PBF. These findings highlight the need for further research to adjust the Mo content and processing techniques to mitigate cracking behaviors in L-PBF-manufactured (CoNi)85Mo15 MEAs.
Background: Lower back pain/injuries are common in caregivers, and physical stresses at the lower back during patient care are considered a primary cause. An instrumented hospital bed my help reduce the physical loads during patient repositioning. Objects: We estimated the physical stresses at the lower back during patient repositioning to assess biomechanical benefits of the instrumented hospital bed. Methods: Fourteen individuals repositioned a patient lying on an instrumented hospital bed. Trials were acquired for three types of repositioning (boosting superiorly, pulling laterally, and rolling from supine to side-lying). Trials were also acquired with two bed heights (10 and 30 cm below the anterior superior iliac spine), and with and without the bed tilting feature. During trials, kinematics of an upper body and hand pulling forces were recorded to determine the compressive and shear forces using static equilibrium equations. Repeated measures ANOVA was used to test if the peak compressive and shear forces were associated with repositioning type (3 levels), bed height (2 levels), and bed feature (2 levels). Results: The peak compressive force ranged from 836 N to 3,954 N, and was associated with type (F = 14.661, p < 0.0005) and height (F = 10.044, p = 0.007), but not with bed feature (F = 0.003, p = 0.955). The peak shear force ranged from 66 to 473 N, and was associated with type (F = 8.021, p < 0.005), height (F = 6.548, p = 0.024), and bed feature (F = 22.978, p < 0.0005). Conclusion: The peak compressive force at the lower back during patient repositioning, draws one’s attention as it is, in some trials, close to or greater than the National Institute for Occupational Safety and Health safety criterion (3,400 N). Furthermore, the physical stress decreases by adjusting bed height, but not by using tilting feature of an instrumented bed.
This study investigated the optimal process conditions and mechanical properties of Cu-10Sn alloys produced by the powder bed fusion (PBF) method. The optimal PBF conditions were explored by producing samples with various laser scanning speeds and laser power. It was found that under optimized conditions, samples with a density close to the theoretical density could be fabricated using PBF without any serious defects. The microstructure and mechanical properties of samples produced under optimized conditions were investigated and compared with a commercial alloy produced by the conventional method. The hardness, maximum tensile strength, and elongation of the samples were significantly higher than those of the commercially available cast alloy with the same chemical composition. Based on these results, it is expected to be possible to use the PBF technique to manufacture Cu-10Sn products with complex 3D shapes that could not be made using the conventional manufacturing method.
Alluvial beds are intimately associated with electrical properties related to soil types, including clay mineral content, porosity, and water content. The hydraulic property governs water movement and storage in alluvial beds. This study revealed electrical resistivity and hydraulic properties in space and time in relation to the hydrogeological data, groundwater pumping, and rainfall infiltration into the alluvial bed located in Daesan-myeon, Changwon City. An electrical resistivity survey with electrode spacings of 2 and 4m using a dipole-dipole array indicates that electrical resistivity changes in the alluvial bed depend on groundwater pumping and rainfall events. Additionally, rainfall infiltration varies with hydraulic conductivity in the shallow zone of the alluvial bed. The 2 m electrode spacing survey confirms that electrical resistivity values decrease at shallow depths, corresponding with rainfall and increased water content in the soil, indicating rainfall infiltration approximately 1-2 m below the land surface. The 4m electrode spacing survey reveals that hydraulic conductivity (K) values and electrical resistivity (ρ) values display an inverse relationship from the surface to the water table (approximately 9 m) and at deeper levels than the water table. Notably, ρ values are impacted by pumping around the depth of the water table at 9 m. This study suggests that time-lapsed electrical resistivity surveys in space and time could be effective tools for detecting the impact of rainfall and pumping, as well as hydraulic conductivity in shallow alluvial beds.
In order to predict the process window of laser powder bed fusion (LPBF) for printing metallic components, the calculation of volumetric energy density (VED) has been widely calculated for controlling process parameters. However, because it is assumed that the process parameters contribute equally to heat input, the VED still has limitation for predicting the process window of LPBF-processed materials. In this study, an explainable machine learning (xML) approach was adopted to predict and understand the contribution of each process parameter to defect evolution in Ti alloys in the LPBF process. Various ML models were trained, and the Shapley additive explanation method was adopted to quantify the importance of each process parameter. This study can offer effective guidelines for fine-tuning process parameters to fabricate high-quality products using LPBF.
The recent increase in the occurrence of common bed bug and tropical bed bug in shared areas highlights the need for rapid species identification at infestation sites, which is crucial for implementing targeted control measures due to differences in genetic and physiological traits. In this study, molecular diagnostic methods were developed using species-specific ITS2 sequences. Both multiplex PCR and loop-mediated isothermal amplification (LAMP) protocols with a DNA release method successfully distinguished between the two bed bug species regardless of developmental stages in 0.5~2.5 hours, even with dead specimens. Especially, LAMP's simplicity and speed make it applicable for rapid and accurate bed bug diagnosis at infestation sites.