탄소섬유 강화 플라스틱 (Carbon fiber reinforced plastics, CFRP)은 고함량의 탄소섬유 (Carbon fiber, CF)와 고분자로 이루어진 복합재료로서, 뛰어난 기계적 성능으로 항공우주, 자동차, 토목 등 다 양한 산업 분야에서 사용되고 있다. 하지만 사용량 증가에 따른 폐기물의 환경문제와 추출한 재활용 탄소섬유 (Recycled carbon fiber, rCF)의 적용 가능 분야의 한계로 인해 재활용이 제한적인 실정이 다. 본 연구에서는 rCF와 CF 혼입 시멘트계 전자파 복합재를 제작하여 그 성능을 비교 분석하기 위 한 실험을 수행하였다. 구성재료는 시멘트, 잔골재, 고성능 감수제를 사용하였으며, 비교 분석을 위해 CF와 rCF를 각각 6 mm, 12 mm 길이를 0.1, 0.3, 0.5, 1.0 wt.% 함량으로 사용하였다. 전자파 복합 재의 흡수 성능 향상을 위해 각각 다른 함량의 다층 구조를 형성하였으며, 전자파 투과를 낮은 함량에 서 높은 함량 방향이 되도록 측정을 진행하였다. 전자파 차폐성능은 재령 28일 이후 네트워크 분석기 를 사용하여 자유 공간에서 측정하였으며, C-band (4~8 GHz)와 X-band (8~12 GHz) 주파수 영역 에서의 반사율과 투과율을 각각 측정하였다.

본 논문에서는 전산점근해석기법을 사용하여 복합재료 보에 대한 경계층 해를 계산하고, ANSYS 결과와 비교 검증하였다. 경계층 해는 내부해와 순수 경계층 효과의 합으로 표현되기 때문에, 내부 및 경계층에 대한 수학적으로 엄밀한 정식화를 요구한다. 전산점근 해석기법은 수학적으로 매우 강력한 기법으로, 이러한 문제에 유용하다. 그러나 경계층과 내부 해들의 연결을 시키기 쉽지 않은데, 본 연구에서는 가상일의 원리를 통해 생브낭의 원리와 내부 및 경계층 문제를 체계적으로 분리하였다. 경계층 해는 팝코비치-패들 고유 벡터를 계산하여, 실수부와 허수부 벡터들의 선형 조합으로 표현하고, 내부 해의 워핑 함수들을 보상할 수 있도록 최소오차 자승법을 적용하였다. 계산된 해들은 2차원 유한요소 해석 결과와 비교하여 정성적일 뿐만 아니라 정량적으로도 잘 일치하는 결과를 얻었다.

고용량 배터리에 대한 요구가 증가에 따라 기존 음극재보다 높은 용량(3,860 mAh/g)과 낮은 전기화학적 전위(– 3.040 V)를 갖는 리튬 금속 기반 음극재에 대한 연구가 활발하게 이루어지고 있다. 본 연구에서는 수열 합성을 통해 제작된 아나타제(anatase) 타입의 TiO2 나노 입자 기반한 PVdF-HFP/TiO2 복합체를 리튬 금속 음극의 계면 보호층으로 적용하였다. 결정구조 및 형상 분석을 통해 유/무기-리튬 나노복합체 박막의 형성을 확인하였다. 또한, 전지화학 테스트(사이클 테스트 및 전압 프로파일)를 통해 리튬 금속 음극의 전기화학 성능은 복합체 보호막이 TiO2 10 wt%, 코팅 두께 1.1 μm의 조건에서 가장 개선된 전기화학적 성능(콜롱 효율 유지: 77 사이클 동안 90% 이상) 발현을 확인하였다. 이를 통해, 처리하지 않은 리튬 전극 대비 본 보호층에 의한 리튬 금속 음극의 성능 안정화/개선 효과가 검증되었다.

리튬금속전지(LMB)는 매우 큰 이론 용량을 갖지만 단락(short circuit), 수명 감소 등을 야기하는 덴드라이트(dendrite) 가 형성되는 큰 문제점을 갖고 있다. 본 연구에서는 poly(dimethylsiloxane) (PDMS)에 graphene oxide (GO) nanosheet를 고르게 분산시킨 PDMS/GO 복합체를 합성하였고 이를 박막 형태로 코팅하여 덴드라이트의 형성을 물리적으로 억제할 수 있는 막의 효과를 이끌어내었다. PDMS의 경우, 그 자체로는 이온 전도체가 아니기 때문에 리튬 이온의 통로를 형성시켜 리튬 이온의 이동을 원활하게 하기 위하여 5wt% 불산(HF)으로 에칭하여 PDMS/GO 박막이 이온전도성을 가질 수 있도록 하였다. 주사전자현미경(scanning electron microscopy, SEM)을 통해 전면 및 단면을 관찰하여 PDMS/GO 박막의 형상을 확인하였다. 그리고 PDMS/GO 박막을 리튬금속전지에 적용하여 실시한 배터리 테스트 결과, 100번째 사이클까지 쿨롱 효율(columbic efficiency) 이 평균 87.4%로 유지되었고, 박막이 코팅되지 않은 구리 전극보다 과전압이 감소되었음을 전압 구배(voltage profile) 를 통해 확인하였다.

As automation systems become more common, there is growing interest in functional labeling systems using organic and inorganic hybrid materials. Especially, the demand for thermally and chemically stable labeling paper that can be used in a high temperature environment above 300 oC and a strong acid and base atmosphere is increasing. In this study, a composite coating solution for the development of labeling paper with excellent thermal and chemical stability is prepared by mixing a silica inorganic binder and titanium dioxide. The silica inorganic binder is synthesized using a sol-gel process and mixed with titanium dioxide to improve whiteness at high-temperature. Adhesion between the polyimide substrate and the coating layer is secured and the surface properties of the coating layer, including the thermal and chemical stability, are investigated in detail. The effects of the coating solution dispersion on the surface properties of the coating layer are also analyzed. Finally, it is confirmed that the developed functional labeling paper showed excellent printability.

In this study, the formation, microstructure, and wear properties of Colmonoy 88 (Ni-17W-15Cr-3B-4Si wt.%) + Stellite 1 (Co-32Cr-17W wt.%) coating layers fabricated by high-velocity oxygen fuel (HVOF) spraying are investigated. Colmonoy 88 and Stellite 1 powders were mixed at a ratio of 1:0 and 5:5 vol.%. HVOF sprayed selffluxing composite coating layers were fabricated using the mixed powder feedstocks. The microstructures and wear properties of the composite coating layers are controlled via a high-frequency heat treatment. The two coating layers are composed of γ-Ni, Ni3B, W2B, and Cr23C6 phases. Co peaks are detected after the addition of Stellite 1 powder. Moreover, the WCrB2 hard phase is detected in all coating layers after the high-frequency heat treatment. Porosities were changed from 0.44% (Colmonoy 88) to 3.89% (Colmonoy 88 + ST#1) as the content of Stellite 1 powder increased. And porosity is denoted as 0.3% or less by inducing high-frequency heat treatment. The wear results confirm that the wear property significantly improves after the high-frequency heat treatment, because of the presence of wellcontrolled defects in the coating layers. The wear surfaces of the coated layers are observed and a wear mechanism for the Ni-based self-fluxing composite coating layers is proposed.

In this study, the microstructure and characterization of an overlay welding layer using Fe-based composite powders are reported. The effects of the number of passes and composition of powders on the microstructure and mechanical properties are investigated in detail. The welding wire and powders are deposited twice on a stainless-steel rod using a laser overlay welding process. The microstructure and structural characterization are performed by scanning electron microscopy and X-ray diffraction. The mechanical properties of the first and second overlay layers are analyzed through the micro-Vickers-hardness tester and abrasion wear tester. In the second overlay layer, the hardness and specific wear are approximately 840 Hv and 2.0 × 10−5 mm3/Nm, respectively. It is suggested that the increase of the volume fractions of (Cr,Fe)7C3 and NbC phases in the second welding layer enhances the hardness and wear resistance.

Laminate composites composed of 0.95Pb(Zr0.52Ti0.48)O3-0.05Pb(Mn1/3Sb2/3)O3 piezoelectric ceramic and Fe-Si-B based magnetostrictive amorphous alloy are fabricated, and the effect of control of the areal dimensions and the thickness of the piezoelectric layer on the magnetoelectric(ME) properties of the laminate composites is studied. As the aspect ratio of the piezoelectric layer and the magnetostrictive layer increases, the maximum value of the ME voltage coefficient(αME) increases and the intensity of the DC magnetic field at which the maximum αME value appears decreases. Moreover, as the thickness of the piezoelectric layer decreases, αME tends to increase. The ME composites exhibit αME values higher than 1 Vcm−1Oe−1 even at the non-resonance frequency of 1 kHz. This study shows that, apart from the inherent characteristics of the piezoelectric composition, small thicknesses and high aspect ratios of the piezoelectric layer are important dimensional determinants for achieving high ME performance of the piezoelectric-magnetostrictive laminate composite.

Asphalt pavement overlay method is one of widely chosen construction methods for remodelling existing aged concrete pavement layer. However, in this case reflective cracking is a challenging issue due to movement of transverse joints: built in existing concrete pavement layer with constant interval length. In this paper, collecting field data: collection of displacement and temperature data on existing concrete pavement layer for further complicated pavement performance analysis, was performed. To fulfil this objective, various types of thermometer were embedded into concrete layer with different depth level. Then, movement of existing concrete layer was measured numerically. Each Displacement Measuring Gauge (DMG) along with thermometer was embedded with depth of 3cm and 15cm, respectively. Additional thermometers were embedded at the middle depth of overlaid asphalt pavement layer for further extensive analysis and data collection. Total four testing sites were considered based on different asphalt mixture type and construction method. The 1st site was constructed with conventional construction approach, the 2nd site was constructed with a new pavement equipment contains simultaneous tack-coating function, the 3rd site was similar to 1st site but Guss-asphalt was constructed as a binder course, and in 4th site Noise-Reduction Porous Asphalt (NRPA) was constructed as a surface course and regular Dense Grade Asphalt (DGA) was constructed as a binder course. A field asphalt pavement layer sample coring works: along with basic material property tests, were also performed to acquire not only overlaid asphalt but also existing concrete pavement materials. This gauge measuring work in this study is an initial step therefore, long-term movement data of each pavement layer was not able to be collected, unfortunately. However through collecting and analysing initial data on each test site, two crucial findings were acquired. First, in all four tested site highest temperature variations were observed at the upper asphalt pavement layer and the variation trends decreased with increase of pavement depth (in case of concrete pavement layer, temperature and movement variations also decreased with increase of pavement depth). Secondly, when Guss-asphalt was applied as a binder course temperature variations of existing concrete pavement layer was crucially smaller than those of other comparison cases. These current findings and collected data set can provide successful input information for further pavement structure analysis such as 2D (and/or 3D) Finite Element Method (FEM) analysis as a future study.

본 연구에서는 PAN과 폴리설폰의 두 지지체와 PEBAX 1657, 2533 두 선택층을 형성하였고, 지지체의 투과저항으로 인한 복합 막의 기체 투과도와 선택도의 차이를 확인하였다. 투과선택도를 향상시키기 위하여 PEG를 첨가하여 20에서 50 wt% 범위에서 농도를 달리하여 막을 제조한 후 CO2, N2 기체 투과성능을 측정하였다. 투과 성능이 가장 우수한 복합막의 물성 평가로써, PEBAX 복합평막의 미세구조를 관찰하였고, PEG 함량의 증가로 인한 Polyether 유리전이온도의 변화를 확인하였다. PEG 첨가제에 의한 PEBAX 복합평막은 에틸렌옥사이드 그룹으로 이루어진 PEG가 이산화탄소에 친화성을 가지고 있어서, PEG가 증가함에 따라 이산화탄소의 투과도를 향상시킬 수 있었다.

In this study we manufacture a Ni-Cr-B-Si +WC/12Co composite coating layer on a Cu base material using a laser cladding (LC) process, and investigate the microstructural and mechanical properties of the LC coating and Ni electroplating layers (reference material). The initial powder used for the LC coating layer is a powder feedstock with an average particle size of 125 μm. To identify the microstructural and mechanical properties, OM, SEM, XRD, room and high temperature hardness, and wear tests are implemented. Microstructural observation of the initial powder and LC coating layer confirm the layer is composed mainly of γ-Ni phases and WC and Cr23C6 carbides. The measured hardness of the LC coating and Ni electroplating layers are 653 and 154 Hv, respectively. The hardness measurement from room up to high temperatures of 700°C result in a hardness decrease as the temperature increases, but the hardness of the LC coating layer is higher for all temperature conditions. Room temperature wear results show that the wear loss of the LC coating layer is 1/12 of the wear level of the Ni electroplating layer. The measured bond strength is also greater in the LC coating than the Ni electroplating.

Properties of coatings produced by warm spray were investigated in order to utilize this technique as a repair method for Al tire molds. Al-(0-10 %)Al2O3 composite powder was sprayed on Al substrate by warm spraying, and the microstructure and mechanical properties of the composite coating layer were investigated. For comparative study, the properties of the coating produced by plasma spray, which is a relatively high-temperature spraying process, were also investigated. The composite coating layers produced by the two spray techniques exhibited significantly different morphology, perhaps due to their different process temperatures and velocities of particles. Whereas the Al2O3 particles in the warm sprayed coating layer maintained their initial shape before the spray, flattened and irregular shape Al2O3 particles were distributed in the plasma sprayed coating layer. The coating layer produced by warm spray showed significantly higher adhesive strength compared to that produced by plasma spray. Hardness was also higher in the warm sprayed coating layer compared to the plasma sprayed one. Moreover, with increasing the fraction of Al2O3, hardness gradually increased in both spray coating processes. In conclusion, an Al-Al2O3 composite coating layer with good mechanical properties was successfully produced by warm spray.

FO is prominent membrane technology for desalination due to no hydraulic pressure requirement and low fouling propensity compared to RO. TFC membrane was widely used due to excellent perm-selectivity and chemical resistance. TFC membrane consists of dense and support layer. Academic efforts focused on advance TFC membranes characteristics and performances. This work attempts to fabricate TFC FO membrane with highly permeable ultra-thin intermediate layer on the support layer using polydopamine and graphene oxide. Role of the intermediate layer on performances was demonstrated via characterization and FO operation.

We report on a unique fabrication technique, DSC for high performance PA TFC RO membranes. DSC allows the simultaneous and continuous spreading of two reactive monomer solutions to create an unsupported PA layer, which is then adhered onto a porous support to form a membrane. DSC facilitates the characterization of the PA layer structure by easily isolating it. The DSC-PA layer exhibits a thinner and smoother structure with a more wettable and less negatively charged surface than one prepared via conventional interfacial polymerization (IP). DSC enables the formation of an extremely thin (~9 nm) and dense PA layer using a very low MPD concentration, which is not feasible by conventional IP. Importantly, the DSC-assembled membrane shows the excellent water flux and NaCl rejection, exceeding both the IP control and commercial RO membranes.