Recently, due to the expansion of the logistics industry, demand for logistics automation equipment is increasing. The modern logistics industry is a high-tech industry that combines various technologies. In general, as various technologies are grafted, the complexity of the system increases, and the occurrence rate of defects and failures also increases. As such, it is time for a predictive maintenance model specialized for logistics automation equipment. In this paper, in order to secure the operational safety and reliability of the parcel loading system, a predictive maintenance platform was implemented based on the Naive Bayes-LSTM(Long Short Term Memory) model. The predictive maintenance platform presented in this paper works by collecting data and receiving data based on a RabbitMQ, loading data in an InMemory method using a Redis, and managing snapshot DB in real time. Also, in this paper, as a verification of the Naive Bayes-LSTM predictive maintenance platform, the function of measuring the time for data collection/storage/processing and determining outliers/normal values was confirmed. The predictive maintenance platform can contribute to securing reliability and safety by identifying potential failures and defects that may occur in the operation of the parcel loading system in the future.

In the semiconductor manufacturing clean room, contamination that directly affects process yield is managed through the operation of a monitoring system that measures molecular contamination in the air. In this study, I presented the component inspection method, test conditions, and judgment criteria through the life test of the solenoid valve that will be applied to the sampling module of the AMC Monitoring System.

Background: Office workers experience neck or back pain due to poor posture, such as flexed head and forward head posture, during long-term sedentary work. Posture correction is used to reduce pain caused by poor posture and ensures proper alignment of the body. Several assistive devices have been developed to assist in maintaining an ideal posture; however, there are limitations in practical use due to vast size, unproven long-term effects or inconsistency of maintaining posture alignment. We developed a headphone and necklace posture correction system (HANPCS) for posture correction using an inertial measurement unit (IMU) sensor that provides visual or auditory feedback. Objects: To demonstrate the test-retest reliability and concurrent validity of neck and upper trunk flexion measurements using a HANPCS, compared with a three-dimensional motion analysis system (3DMAS). Methods: Twenty-nine participants were included in this study. The HANPCS was applied to each participant. The angle for each action was measured simultaneously using the HANPCS and 3DMAS. The data were analyzed using the intraclass correlation coefficient (ICC) = [3,3] with 95% confidence intervals (CIs). Results: The angular measurements of the HANPCS for neck and upper trunk flexions showed high intra- (ICC = 0.954–0.971) and inter-day (ICC = 0.865–0.937) values, standard error of measurement (SEM) values (1.05°–2.04°), and minimal detectable change (MDC) values (2.92°–5.65°). Also, the angular measurements between the HANPCS and 3DMAS had excellent ICC values (> 0.90) for all sessions, which indicates high concurrent validity. Conclusion: Our study demonstrates that the HANPCS is as accurate in measuring angle as the gold standard, 3DMAS. Therefore, the HANPCS is reliable and valid because of its angular measurement reliability and validity.

Radiation workers who handle radioisotopes, radioactive waste, nuclear material etc. may be contaminated with radioactive material due to inhalation, resulting in internal radiation exposure. For preventing radiation damage and monitoring the exposure of workers, KAERI operates a Body Radiation Measurement Laboratory. According to Article 5 of the Nuclear Safety and Security Commission (NSSC) Notice No. 2017-77, “Regulation on Measurement and Calculation of Internal Radiation Dose,” The nuclear energy-related business operator with workers etc. shall establish and operate procedures and methods including the following Subparagraphs to secure the reliability of measurement of the internal radiation dose : operation and calibration of measuring instrument, inspection procedures, uncertainty of measurement, lower limit of detection and geometric configuration used for measurement. In accordance with the provision, Whole Body Counter utilized in the Body radiation Measurement Laboratory has periodic calibration / QA procedures to ensure reliability. This paper performed reliability validation of the measurement system of the Body Radiation Measurement Laboratory in the KAERI based on the performance criteria for radio-bioassay criteria presented in ISO 28218 and ANSI HPS N13.30-2011(R2017). The first criteria is MTL (Minimum Testing Level). ISO 28218 provides MTLs for each measurement category, type and nuclide. For reliable results, it is recommended to use calibration sources with higher radioactivity than the values given. The MTL for fission products in total body counting is 3 kBq and for the last 3 years the laboratory has been using sources of 6-7 kBq (Co-60, Cs-137 etc.). The second criteria is RMSE (Root Mean Square Error). It is a measure of total error defined as the square root of the sum of the square of the relative precision (SB) and the square of the relative bias (Br). The RMSE shall be lower than or equal to 0.25. The largest RMSE in the last 3 years is 0.12, and average value is 0.065, which meets the criteria. In this study, we verified the reliability of the radioactivity measurement system (WBC) based on the radio-bioassay standards presented in ISO 28218 and ANSI HPS N13.30-2011(R2017). The values were obtained using 3 years of calibration count data, and it was found that both MTL, RMSE for each nuclide met the standards with a large margin of error and were in good operating condition. This study can be applied to the maintenance, performance check, and reliability verification of similar in vivo radio-bioassay methods.

Guided missiles are a one-shot system that finishes their purpose after being used once, and due to the long-term storage until launch, the storage reliability is calculated during development, and performance is maintained through periodic inspections until the life cycle arrives. However, the reliability standards applied in the development of guided missiles were established by analyzing data accumulated by the United States during long-term operation in the country, and since they are different from our environment, the 00 guided missiles that have been deployed in the armed forces for more than 10 years under the premise that there is a difference from actual reliability. As a result of verifying the appropriateness of the current inspection cycle by analyzing the actual reliability of the missile, the necessity of changing the inspection period was derived because it was higher than the predicted reliability. It is proposed to build and utilize a lifespan management system that can systematically collect all data such as shooting and maintenance results by classification, and to establish a reliable reliability standard based on the accumulated data.

In modern society, the delivery service market has grown explosively due to rapid changes in social structure and the recent COVID-19 pandemic. Therefore, various problems such as injury to workers and an increase in human accidents are occurring due to the loading and unloading of parcels. In order to solve this problem, domestic company n is developing a “robot-based cargo loading and unloading system”. In developing a new technology system, quantitative reliability targets should be set for efficient operation and development. In this paper, reliability analysis was conducted through field data for the pneumatic gripper of the “robot-based cargo loading system”. The reliability of the failure data was analyzed to estimate the distribution parameters and MTTF. Random data was derived for the probability of occurrence of a failure with the estimated value. By repeating the simulation to predict the number and year of failures according to the estimated parameters of the probability distribution, it was proposed as a method that reflects realistic probabilities rather than calculating with simple arithmetic using the average MTTF previously used in the field.

상⋅하수도 관로 시설은 대표적인 국가기반 시설물로서 국민생활에 있어서 매우 중요한 라이프 라인이다. 지진으로 인한 관로시설의 손상은 급수의 차단을 유발하여 심각한 피해를 초래할 가능성이 매우 크다. 그러므로 상⋅하수도 관로 시설은 지진으로부터 반듯이 안전하게 보호되어야 할 필요가 있다. 지진 및 지반침하로 인한 설계변위를 초과하는 상대변위는 구조물과 연결되는 배관의 이음부에서 손상을 발생시킨다. 벨로우즈형 신축이음관은 온도차에 의한 배관의 팽창 및 변형을 흡수하고 기계진동에 의한 배관의 손상을 막기 위한 장치이다. 본 연구에서는 매설된 상⋅하수도 관로를 보호하고자 지진변위와 지반침하 대응을 목적으로 벨로우즈를 적용하였다. 적층형 하이드로포밍 메탈 벨로우즈는 기존의 벨로우즈와 달리 지진과 같은 저주 기피로하중에 대한 내구성이 우수하다. 따라서 3ply 벨로우즈형 신축이음관을 대상으로 반복가력 굽힘시험을 수행하고 지진안전성과 내침하성능을 평가하였다. 그 결과, 3ply 벨로우즈형 신축이음관은 8.8°이상의 횡방향 변형각에 대응할 수 있는 것으로 나타났다.

As the functions and structure of the system are complicated and elaborated, various types of structures are emerging to increase reliability in order to cope with a system requiring higher reliability. Among these, standby systems with standby components for each major component are mainly used in aircraft or power plants requiring high reliability. In this study, we consider a standby system with a multi-functional standby component in which one standby component simultaneously performs the functions of several major components. The structure of a parallel system with multifunctional standby components can also be seen in real aircraft hydraulic pump systems and is very efficient in terms of weight, space, and cost as compared to a basic standby system. All components of the system have complete operation, complete failure, only two states, and the system has multiple states depending on the state of the component. At this time, the multi-functional standby component is assumed to be in a non-operating standby state (Cold Standby) when the main component fails. In addition, the failure rate of each part follows the Weibull distribution which can be expressed as increasing type, constant type, and decreasing type according to the shape parameter. If the Weibull distribution is used, it can be applied to various environments in a realistic manner compared to the exponential distribution that can be reflected only when the failure rate is constant. In this paper, Markov chain analysis method is applied to evaluate the reliability of multi-functional multi-state standby system. In order to verify the validity of the reliability, a graph was generated by applying arbitrary shape parameters and scale parameter values through Excel. In order to analyze the effect of multi-functional multi-state standby system using Weibull distribution, we compared the reliability based on the most basic parallel system and the standby system.

본 연구에서는 보다 넓은 범위에서 영상기반 변위계측 시스템의 동특성 추정 신뢰성을 확보하기 위해 Shaking Table을 이용해 넓은 대역의 진동수와 진동수별 다양한 진폭에 대한 Sine Wave 동적실험을 실시하였다. 영상기반 변위계측을 위해 DDVS(Dynamic Displacement Vision System) 기법을 활용하였으며, DDVS 기법을 통해 구한 동적변위는 기존의 접촉·비접촉식 센서인 LVDT(Wire Type, Pole Type)과 LDS의 변위계측 결과와 비교하여 그 오차를 분석하였다. 구해진 동적변위를 FFT하여 진동수 영역에서의 정확도 비교도 함께 수행하였다. 4가지 타입의 계측센서 모두 동적변위계측 결과 최대 변위 도달 및 주기 운동 계측에 있어 대체적으로 유사한 결과를 나타냈으며, 특히 영상기반의 DDVS 기법과 LDS를 통한 계측 결과는 높은 상호 일치성을 보였다. LDS와의 비교를 통한 오차분석 결과, DDVS 기법에 의한 동적변위 계측의 정확도는 계측 대상의 진동수에 영향을 받는다고 판단되었다. 동일 가진 진동수 내에서 가해준 변위 변화에 의한 오차는 미미하였으나, 동일 발생 변위에서는 가진 진동수가 커질수록 오차 값이 증가하였다. 기존 센서인 LVDT 경우, 발생 변위가 작을 때 상대적으로 큰 오차를 나타냈으며, 이를 통해 진동계측과 같은 작은 동적변위의 계측에 한계가 존재한다고 판단된다.

Naval combat system developed in-country is progressing at an alarming rate since 2000. ROK navy will be achieved all vessels that have combat system in the near future. The importance of System Engineering and Integrated Logistics Support based on reliability analysis is increasing. However, reliability analysis that everyone trusted and recognized is not enough and applied practically for development of Defense Acquisition Program. In particular, Existing Reliability Analysis is focusing on reliability index (Mean Time Between Failure (MTBF) etc.) for policy decision of defense improvement project. Most of the weapon system acquisition process applying in the exponential distribution simply persist unreality due to memoryless property. Critical failures are more important than simple faults to ship’s operator. There are no confirmed cases of reliability analysis involved with critical failure that naval ship scheduler and operator concerned sensitively.Therefore, this study is focusing on Mean Time To Critical Failure (MTTCF), reliability on specific time and Operational Readiness Float (ORF) requirements related to critical failure of Patrol Killer Guided missile (PKG) combat system that is beginning of naval combat system developed in-country. Methods of analysis is applied parametric and non-parametric statistical techniques. It is compared to the estimates and proposed applications. The result of study shows that parametric and non-parametric estimators should be applied differently depending on purpose of utilization based on test of normality. For the first time, this study is offering Reliability of ROK Naval combat system to stakeholders involved with defense improvement project. Decision makers of defense improvement project have to active support and effort in this area for improvement of System Engineering.

Due to advancements in technology and manufacturing capability, it is not uncommon that life tests yield no or few failures at low stress levels. In these situations it is difficult to analyse lifetime data and make meaningful inferences about product or system reliability. For some products or systems whose performance characteristics degrade over time, a failure is said to have occurred when a performance characteristic crosses a critical threshold. The measurements of the degradation characteristic contain much useful and credible information about product or system reliability. Degradation measurements of the performance characteristics of an unfailed unit at different times can directly relate reliability measures to physical characteristics. Reliability prediction based on physical performance measures can be an efficient and alternative method to estimate for some highly reliable parts or systems. If the degradation process and the distance between the last measurement and a specified threshold can be established, the remaining useful life is predicted in advance. In turn, this prediction leads to just in time maintenance decision to protect systems. In this paper, we describe techniques for mapping product or system which has degrading performance parameter to the associated classical reliability measures in the performance domain. This paper described a general modeling and analysis procedure for reliability prediction based on one dominant degradation performance characteristic considering pseudo degradation performance life trend model. This pseudo degradation trend model is based on probability modeling of a failure mechanism degradation trend and comparison of a projected distribution to pre-defined critical soft failure point in time or cycle.

To evaluate system reliability of a composite structure consisting of more than two structural members, it is necessary to identify that the members are connected to each others in parallel or in serial. Especially for parallel composite system, it is also necessary to confirm that mechanical properties of materials for the members are brittle or ductile. For parallel system of brittle materials, if one part fails, that part cannot resist load anymore and the whole load transfers to the other part. However, for parallel system of perfectly plastic materials, if one part fails, that part can maintain the amount of its maximum load capacity and the remaining load transfers to the other part. In this study, a methodology to determine reliability index for composite structures consisting of quasi-brittle materials. By assuming quasi-brittle materials as brittle or perfectly plastic materials, the upper and lower bounds of the reliability index can be determined. The reliability index for parallel system of quasi-brittle materials is then determined by interpolating the upper and lower bounds indices using ductility number extracted from stress-strain curves of quasi-brittle materials.

This paper is a case study of reliability assessment with field warranty data of Clutch Master Cylinder (CMC) in hydraulic clutch system. We estimate lifetime distribution using field warranty data which contain much useful information for understanding reliability of the system in the real-world environments. However, the estimated parameters are far from existing reference values, which seems to be caused right censored field warranty data. To modify the parameters, we use the information of the durability test which is performed to verify that the lifetime of the item meets the required level. After that, we can observe that the modified parameters are closer to the existing reference values. This case study shows a possible idea to supplement lack of right censored field warranty data and its applicability.

In recent years, anti-PID (Potential Induced Degradation) technologies have been studied and developed at various stages through- out the solar value chain from solar cells to systems in an effort to enhance long-term reliability of the photovoltaics (PV) system. Such technologies and applications must bring in profits economically for both manufacturers of solar cell/module and investors of PV systems, simultaneously for the development of the PV industry. In this study two selected anti-PID technologies, ES (modification of emitter structure) and ARC (modification of anti-reflective coating) were compared based on the economic features of both a cell maker with 60MW production capacity and an investor of 1MW PV power plant. As a result of this study, it is shown that ARC anti-PID technology can ensure more profits over ES technology for both the cell manufacturer and the investor of PV power plant.