This study measured and analyzed the discharge concentration and characteristics of odor substances emitted from the discharge outlets of asphalt manufacturing facilities in South Korea. Measured factors included flow rate, composite odors, and 22 designated odor substances. After applying the dilution factor of composite odors emitted from 33 asphalt manufacturing facilities located in various regions to the composite odor emission standard of 500 times, it was found that more than half of these facilities exceeded the emission standard. The contribution rate of the designated odor substances from the discharge outlets was the highest for acetaldehyde at over 50%, followed by hydrogen sulfide and methyl mercaptan. The correlation between composite odors and the concentration of major designated odor substances was analyzed, and it was found that methyl mercaptan and acetaldehyde showed some correlation with the composite odor dilution factor. The methyl mercaptan odor intensity corresponding to the odor intensity of 4.5 to 5 ppb, which is the allowable odor dilution multiple emission standard of the odor emission source outlet, was estimated to be approximately 1.6 to 2.2 ppb, and the corresponding methyl mercaptan emission concentration range was estimated to be 0.98 to 2.02 ppb. The composite odor emission coefficient of asphalt concrete manufacturing facilities was estimated to be higher for general asphalt concrete than for asphalt concrete recycling facilities, and the composite odor emission coefficient of newly produced general asphalt concrete was estimated to be greater than that of recycled asphalt concrete. In terms of fuel usage, the composite odor emission coefficient of facilities that used Bunker C fuel oil was estimated to be higher than that of facilities powered by LPG and LNG fuel. It was deemed necessary to select 2 to 3 major designated odor substances that are correlated with the composite odor dilution factor for each major odor emission source, set the designated odor substance concentration corresponding to the composite odor dilution factor emission allowance standard, and review a plan to monitor the designated odor substances at the emission point.
This study developed and tested a pilot-scale biowindow for simultaneous removal of odor and methane from landfills. The test was conducted in a sanitary landfill site during the summer season (July and August). The average temperature inside the biowindow was 5°C higher than the average air temperature, rising to 37–48oC when the outdoor temperature was very hot. The complex odor removal rate (based on the dilution-to-threshold value) in the biowindow during the summer was 91.3- 98.8% (with an average of 96.2±4.2%). The average concentration of hydrogen sulfide was 3,024.9±805.8 ppb, and its concentration was found to be the highest among 22 odorous compounds. The removal efficiencies of hydrogen sulfide and methyl mercaptan were 89.1% and 83.2%, respectively. The removal of dimethyl sulfide was 17.7%, and no ammonia removal was observed. Additionally, the removal efficiencies of toluene and xylene were 85.2% and 72.5%, respectively. Although the initial methane removal was low (24.9%), the methane removal performance improved to 53.7–75.6% after the 11th day of operation. These results demonstrate that the odor and methane removal performance of the pilot-scale biowindow was relatively stable even when the internal temperature of the biowindow rose above 40oC in the summer. Since the main microorganisms responsible for decomposing odor and methane are replaced by thermotolerant or thermophilic microorganisms, and high community diversity is maintained, odor and methane in the biowindow could be stably removed even under high-temperature conditions.
The air dilution olfactory method to measure complex odors needs to store and carry odor samples from the field sampling until the analysis in laboratories. Until the analysis of sample in the laboratory, odor dilution factor (odor sensitivity) in the sample bag may decrease over time depending on the characteristics of each odor substances. This is one of the limitation for the air dilution olfactory method. Thus, the air dilution device enable to measure without loss in complex odors of samples. Recently, many studies on the performance test of on-site air dilution devices, i.e., field olfactometer, has been conducted to figure out the feasibility of the field olfactometers. In this study, seven odor samples were collected from five odor emission source sites. And comparative analysis with the air dilution olfactory method was carried out to assess the field applicability of the olfactometer. As results, the performance of the field olfactometer used in this study is regared as the affordable method. The dilution factors from between two methods showed the similar values, indicating low values of standard deviations. In order to ensure the accuracy and precision of measurement data using the field olfactometer, methodology minimized variables (that may affect measurement) needs to establish.
In this study, machine learning models are proposed to predict the Vickers hardness of AlSi10Mg alloys fabricated by laser powder bed fusion (LPBF). A total of 113 utilizable datasets were collected from the literature. The hyperparameters of the machine-learning models were adjusted to select an accurate predictive model. The random forest regression (RFR) model showed the best performance compared to support vector regression, artificial neural networks, and k-nearest neighbors. The variable importance and prediction mechanisms of the RFR were discussed by Shapley additive explanation (SHAP). Aging time had the greatest influence on the Vickers hardness, followed by solution time, solution temperature, layer thickness, scan speed, power, aging temperature, average particle size, and hatching distance. Detailed prediction mechanisms for RFR are analyzed using SHAP dependence plots.
Korea is a country where the population is concentrated in metropolitan areas that have undergone rapid industrial development. As of 2020, more than 43% of the total population lives in large cities, and about 18.5% of the total population lives in Seoul. A basic human need living in such a metropolis is a pleasant environment. In this study, complex odors and designated odors were evaluated at the boundary areas and at the outlets for 15 public environmental facilities selected from among odor sources in Seoul. As a result of measuring the complex odor intensity was 3 ~ 6 times at the boundary areas and 100 ~ 4,481 times at the outlets. In food waste treatment facilities, incineration facilities, and waste transfer station facilities, the compound making the largest contribution to odor is acetaldehyde, which was recorded at 46%, 25%, and 32% respectively. At a sewage treatment facility and agro-fisheries wholesale market, hydrogen sulfide was the largest contributing compound at 71% and 29% respectively.
Changes in the mechanical properties and microstructure of an IN 939 W alloy according to the sintering heating rate were evaluated. IN 939 W alloy samples were fabricated by spark plasma sintering. The phase fraction, number density, and mean radius of the IN 939W alloy were calculated using a thermodynamic calculation. A universal testing machine and micro-Vickers hardness tester were employed to confirm the mechanical properties of the IN 939W alloy. X-ray diffraction, optical microscopy, field-emission scanning electron microscopy, Cs-corrected-field emission transmission electron microscopy, and energy dispersive X-ray spectrometry were used to evaluate the microstructure of the alloy. The rapid sintering heating rate resulted in a slightly dispersed γ' phase and chromium oxide. It also suppressed the precipitation of the η phase. These helped to reinforce the mechanical properties.
A typical trade-off relationship exists between strength and elongation in face-centered cubic metals. Studies have recently been conducted to enhance strength without ductility reduction through surface-treatment-based ultrasonic nanocrystalline surface modification (UNSM), which creates a gradient microstructure in which grains become smaller from the inside to the surface. The transformation-induced plasticity effect in Fe-Mn alloys results in excellent strength and ductility due to their high work-hardening rate. This rate is achieved through strain-induced martensitic transformation when an alloy is plastically deformed. In this study, Fe-6%Mn powders with different sizes were prepared by high-energy ball milling and sintered through spark plasma sintering to produce Fe-6%Mn samples. A gradient microstructure was obtained by stacking the different-sized powders to achieve similar effects as those derived from UNSM. A compressive test was performed to investigate the mechanical properties, including the yielding behavior. The deformed microstructure was observed through electron backscatter diffraction to determine the effects of gradient plastic deformation.
An alternative fabrication method for carburizing steel using spark plasma sintering (SPS) is investigated. The sintered carburized sample, which exhibits surface modification effects such as carburizing, sintered Fe, and sintered Fe–0.8 wt.%C alloys, is fabricated using SPS. X-ray diffraction and micro Vickers tests are employed to confirm the phase and properties. Finite element analysis is performed to evaluate the change in hardness and analyze the carbon content and residual stress of the carburized sample. The change in the hardness of the carburized sample has the same tendency to predict hardness. The difference in hardness between the carburized sample and the predicted value is also discussed. The carburized sample exhibits a compressive residual stress at the surface. These results indicate that the carburized sample experiences a surface modification effect without carburization. Field emission scanning electron microscopy is employed to verify the change in phase. A novel fabrication method for altering the carburization is successfully proposed. We expect this fabrication method to solve the problems associated with carburization.
The effect of the process conditions of high-velocity oxygen fuel (HVOF) thermal spray coating on the porosity of the coating layer is investigated. HVOF coating layers are formed by depositing amorphous FeMoCrBC powder. Oxygen pressure varies from 126 to 146 psi and kerosene pressure from 110 to 130 psi. The Microstructural analysis confirms its porosity. Data analysis is performed using experimental data. The oxygen pressure-kerosene pressure ratio is found to be a key contributor to the porosity. An empirical model is proposed using linear regression analysis. The proposed model is then validated using additional test data. We confirm that the oxygen pressure-kerosene pressure ratio exponentially increases porosity. We present a porosity prediction model relationship for the oxygen pressure-kerosene pressure ratio.
In this study, a nanocrystalline FeNiCrMoMnSiC alloy was fabricated, and its austenite stability, microstructure, and mechanical properties were investigated. A sintered FeNiCrMoMnSiC alloy sample with nanosized crystal was obtained by high-energy ball milling and spark plasma sintering. The sintering behavior was investigated by measuring the displacement according to the temperature of the sintered body. Through microstructural analysis, it was confirmed that a compact sintered body with few pores was produced, and cementite was formed. The stability of the austenite phase in the sintered samples was evaluated by X-ray diffraction analysis and electron backscatter diffraction. Results revealed a measured value of 51.6% and that the alloy had seven times more austenite stability than AISI 4340 wrought steel. The hardness of the sintered alloy was 60.4 HRC, which was up to 2.4 times higher than that of wrought steel.
The effect of sintering conditions on the austenite stability and strain-induced martensitic transformation of nanocrystalline FeCrC alloy is investigated. Nanocrystalline FeCrC alloys are successfully fabricated by spark plasma sintering with an extremely short densification time to obtain the theoretical density value and prevent grain growth. The nanocrystallite size in the sintered alloys contributes to increased austenite stability. The phase fraction of the FeCrC sintered alloy before and after deformation according to the sintering holding time is measured using X-ray diffraction and electron backscatter diffraction analysis. During compressive deformation, the volume fraction of strain-induced martensite resulting from austenite decomposition is increased. The transformation kinetics of the strain-induced martensite is evaluated using an empirical equation considering the austenite stability factor. The hardness of the S0W and S10W samples increase to 62.4-67.5 and 58.9-63.4 HRC before and after deformation. The hardness results confirmed that the mechanical properties are improved owing to the effects of grain refinement and strain-induced martensitic transformation in the nanocrystalline FeCrC alloy.
We fabricate the non-equiatomic high-entropy alloy (NE-HEA) Fe49.5Mn30Co10Cr10C0.5 (at.%) using spark plasma sintering under various sintering conditions. Each elemental pure powder is milled by high-energy ball milling to prepare NE-HEA powder. The microstructure and mechanical properties of the sintered samples are investigated using various methods. We use the X-ray diffraction (XRD) method to investigate the microstructural characteristics. Quantitative phase analysis is performed by direct comparison of the XRD results. A tensile test is used to compare the mechanical properties of small samples. Next, electron backscatter diffraction analysis is performed to analyze the phase fraction, and the results are compared to those of XRD analysis. By combining different sintering durations and temperature conditions, we attempt to identify suitable spark plasma sintering conditions that yield mechanical properties comparable with previously reported values. The samples sintered at 900 and 1000oC with no holding time have a tensile strength of over 1000 MPa.
High-entropy alloys have excellent mechanical properties under extreme environments, rendering them promising candidates for next-generation structural materials. It is desirable to develop non-equiatomic high-entropy alloys that do not require many expensive or heavy elements, contrary to the requirements of typical high-entropy alloys. In this study, a non-equiatomic high-entropy alloy powder Fe49.5Mn30Co10Cr10C0.5 (at.%) is prepared by high energy ball milling and fabricated by spark plasma sintering. By combining different ball milling times and ball-topowder ratios, we attempt to find a proper mechanical alloying condition to achieve improved mechanical properties. The milled powder and sintered specimens are examined using X-ray diffraction to investigate the progress of mechanical alloying and microstructural changes. A miniature tensile specimen after sintering is used to investigate the mechanical properties. Furthermore, quantitative analysis of the microstructure is performed using electron backscatter diffraction.
The emission of particulate matter and volatile organic compounds (VOCs) from a motor vehicle painting booth was quantitatively evaluated. Most particulate matter was emitted during the spraying process, in which the PM10 concentration was 16.5 times higher than that of the drying process. When the paint was being sprayed, the particles with a diameter of 1.0~2.5 μm accounted for 39.4% and particles greater than 2.5 μm in diameter accounted for 30.6% of total particles. On the other hand, small particles less than 0.5 μm in diameter accounted for 52.4% of total particles during the drying process. In contrast to the particulate matter, high concentrations of VOCs were emitted during both spraying and drying processes. Butyl acetate, xylene, toluene, and m-ethyltoluene were the most abundant VOCs emitted from the motor vehicle painting booth. Additionally, xylene, butyl acetate, toluene, and 1,2,3-trimethylbenzene were the dominant ozone precursors. Especially, xylene exhibited the highest ozone production contribution (32.5~44.4%) among 34 species of the ozone precursors. The information obtained in this study can be used to establish a suitable management strategy for air pollutants from motor vehicle painting booths.
Ammonium (NH4 +-N) and nitrate-nitrogen (NO3-N) fertilizers were spread 30 kg/10a and 60 kg/10a, respectively, as additional fertilizers in nitrogen fertilization to investigate their effects on spring kimchi cabbage's physiological disorders during cold storage. The initial weight of spring kimchi cabbage after harvesting was 3.80 kg with two-fold NO3-N, whereas it was 3.22 kg with one-fold NO3-N. After 90 days of cold storage, the total loss ratio became lower as the nitrogen fertilizer ratio increased. The pH increased, reducing sugar content decrease during the storage. Black speck occurrence became higher as the nitrogen fertilizer increased. Mid-rib brown stain and soft rot were observed slightly in kimchi cabbage regardless of the nitrogen fertilizer ratio. Two-fold NO3-N fertilization showed a positive effect on increasing weight and reducing kimchi cabbage loss, but it exhibited a negative effect on the black speck. The method and content of nitrogen fertilization of spring kimchi cabbage may be adjusted according to the usage and storage periods.