Spherical monosized pure aluminum (Al) particles are successfully fabricated by the pulsated orifice ejection method (POEM). The surface reaction between Al and the graphite crucible is investigated by analysing the microstructure and chemical composition of the materials. No significant chemical reaction occurs between Al and the graphite owing to the crystalline Al oxide (γ-Al2O3) layer generated in the initial state. The γ-Al2O3 layer is clearly observed in all regions between the Al particles and graphite via transmission electron microscopy and confirmed by the selected area diffraction pattern. The morphology of the γ-Al2O3 layer perfectly follows the surface morphology of the graphite crucible, which showed nanoscale roughness. This implies that molten Al could not directly contact graphite even though the surface of the crucible became rough to some extent. However, this passivation phenomenon allowed the successful fabrication of monosized pure Al particles. Therefore, POEM is a useful process at least to manufacture monosized pure Al particles.

General D-glass(Dielectric glass) fibers are adaptable to PCBs(Printed circuit boards) because they have a low dielectric constant of about 3.5~4.5. However, very few papers have appeared on the physical characteristics of D-glass fibers. D-glass fibers were fabricated via continuous spinning process using bulk D-glass. In order to fabricate the D-glass, raw materials were put into a Pt crucible, melted at 1650℃ for 2 hrs, and then annealed at 521 ± 10℃ for 2 hrs. We obtained transparent clear glass. The transmittance and adaptable temperature for spinning of the bulk marble glass were characterized using a UV-visible spectrometer and a viscometer. Continuous spinning was carried out using direct melting spinning equipment as a function of the fiberizing temperature in the range of 1368℃ to 1460℃, while the winder speed was between 100 rpm and 200 rpm. We investigated the physical properties of the D-glass fibers. The average diameters of the glass fibers were measured by optical microscope and FE-SEM. The average diameters of the D-glass fibers were 21.36 um at 100 rpm and 34.06 um at 200 rpm. The mechanical properties of the fibers were confirmed using a UTM(Universal materials testing machine). The average tensile strengths of the D-glass fibers were 467.03 MPa at 100 rpm and 522.60 MPa at 200 rpm.

Multi-walled carbon nanotube (MWCNT)–copper (Cu) composites are successfully fabricated by a combination of a binder-free wet mixing and spark plasma sintering (SPS) process. The SPS is performed under various conditions to investigate optimized processing conditions for minimizing the structural defects of CNTs and densifying the MWCNT–Cu composites. The electrical conductivities of MWCNT–Cu composites are slightly increased for compositions containing up to 1 vol.% CNT and remain above the value for sintered Cu up to 2 vol.% CNT. Uniformly dispersed CNTs in the Cu matrix with clean interfaces between the treated MWCNT and Cu leading to effective electrical transfer from the treated MWCNT to the Cu is believed to be the origin of the improved electrical conductivity of the treated MWCNT–Cu composites. The results indicate the possibility of exploiting CNTs as a contributing reinforcement phase for improving the electrical conductivity and mechanical properties in the Cu matrix composites.

Al2O3-SiC ceramic composites are produced using pressureless sintering, and their plasma resistance, electrical resistance, and mechanical properties are evaluated to confirm their applicability as electrostatic-discharge-safe components for semiconductor devices. Through the addition of Mg and Y nitrate sintering aids, it is confirmed that even if SiC content exceeded 10%, complete densification is possible by pressureless sintering. By the uniform distribution of SiC, the total grain growth is suppressed to about 1 μm; thus an Al2O3-SiC sintered body with a high strength over 600 MPa is obtained. The optimum amount of SiC to satisfy all the desired properties of electrostatic-discharge-safe ceramic components is obtained by finding the correlation between the plasma resistance and the electrical resistivity as a function of SiC amount.

해수담수화의 빠른 증가와 함께 붕소 제거에 대한 중요성이 상승하고 있다. 본 연구는 표면개질 시 친수성 화합물을 이용하여 수투과량을 최대한 막고 붕소 제거율을 높이기 위한 연구를 진행하였다. 첫째로, Control polyamide 역삼투막을 얻기 위해 M-phenylenediamine (MPD)와 trimesoyl chloride (TMC)를 Polysulfone 한외여과막에 계면중합을 시켜 polyamide 활성층을 제조하였다. 다음으로, Control polyamide 역삼투막에 표면개질을 진행시켜 D-gluconic acid (DGCA)와 D-gluconic acid sodium salt (DGCA-Na)를 glutaraldehyde (GA)와 hydrochloric acid (HCl)을 이용하여 합성시켰다. 합성된 역삼투막의 표면 분석을 위해 XPS 분석을 진행하였으며, DGCA 및 DGCA-Na 화합물과의 반응이 되었음을 확인하였다. 또한, morphology 측정을 위해 FE-SEM과 AFM 분석을 진행하였으며, polyamide 활성층 형성 및 표면 거칠기를 확인할 수 있었다. 수투과량의 경우, 표면개질을 진행한 역삼투막은 10 GFD 수준이거나 그 이하의 값을 가졌다. 하지만, DGCA 및 DGCA-Na 화합물과 표면개질을 진행한 역삼투막의 붕소 제거율은 94.38, 94.64%로, Control polyamide 역삼투막보다 각각 12.03, 12.29 %p만큼 큰 값을 가지는 것을 확인할 수 있었다.

Sb-doped SnO2 (ATO) transparent conducting films are fabricated using horizontal ultrasonic spray pyrolysis deposition (HUSPD) to form uniform and compact film structures with homogeneously supplied precursor solution. To optimize the molar concentration and transparent conducting performance of the ATO films using HUSPD, we use precursor solutions of 0.15, 0.20, 0.25, and 0.30 M. As the molar concentration increases, the resultant ATO films exhibit more compact surface structures because of the larger crystallite sizes and higher ATO crystallinity because of the greater thickness from the accelerated growth of ATO. Thus, the ATO films prepared at 0.25 M have the best transparent conducting performance (12.60±0.21 Ω/□ sheet resistance and 80.83% optical transmittance) and the highest figure-of-merit value (9.44±0.17 × 10-3 Ω-1). The improvement in transparent conducting performance is attributed to the enhanced carrier concentration by the improved ATO crystallinity and Hall mobility with the compact surface structure and preferred (211) orientation, ascribed to the accelerated growth of ATO at the optimized molar concentration. Therefore, ATO films fabricated using HUSPD are transparent conducting film candidates for optoelectronic devices.

Porous Cu with a dispersion of nanoscale Al2O3 particles is fabricated by freeze-drying CuO-Al2O3/camphene slurry and sintering. Camphene slurries with CuO-Al2O3 contents of 5 and 10 vol% are unidirectionally frozen at -30oC, and pores are generated in the frozen specimens by camphene sublimation during air drying. The green bodies are sintered for 1 h at 700oC and 800oC in H2 atmosphere. The sintered samples show large pores of 100 μm in average size aligned parallel to the camphene growth direction. The internal walls of the large pores feature relatively small pores of ~10 μm in size. The size of the large pores decreases with increasing CuO-Al2O3 content by the changing degree of powder rearrangement in the slurry. The size of the small pores decreases with increasing sintering temperature. Microstructural analysis reveals that 100-nm Al2O3 particles are homogeneously dispersed in the Cu matrix. These results suggest that a porous composite body with aligned large pores could be fabricated by a freeze-drying and H2 reducing process.

본 연구에서는 sol-gel법을 이용하여 균일하고 결함을 최소화한 세라믹 한외여과막을 제조하였다. 알루미나 중공 사 정밀여과막 지지체의 기공 크기를 줄이기 위해, 합성된 boehmite sol과 sol-ethanol 혼합 용액을 사용하여 dip coating법으 로 지지체 표면 위에 γ-알루미나 활성층을 형성시켰다. pristine sol을 이용하여 4회 이상 코팅했을 경우 박막층의 두께가 상당히 증가하여 균열 및 박리현상을 야기시키고, 3회 코팅을 진행하였을 경우 표면 결함이 최소화된 최적의 시료를 얻을 수 있었다. 또한, 소결 온도가 γ-알루미나 활성층의 기공 크기에 미치는 영향을 분석하였다. 소결 온도가 1000°C일 때 가장 높 은 순수 투과도 값을 보였으며, 10 nm 크기의 dextran 분획분자량(molecular weight cut-off (MWCO) : 51 kDa)이 관찰되었다. 600, 800°C에서 소결한 막의 경우, 12 kDa MWCO (dextran 5 nm)를 갖는 것으로 확인되었다. 결과적으로, 코팅 용액의 조성은 박막층의 두께에 큰 영향을 주었고, 소결 온도에 따라 분획분자량이 크게 영향을 받는 것을 알 수 있었다.

Uniform TiO2 blocking layers (BLs) are fabricated using ultrasonic spray pyrolysis deposition (USPD) method. To improve the photovoltaic performance of dye-sensitized solar cells (DSSCs), the BL thickness is controlled by using USPD times of 0, 20, 60, and 100 min, creating TiO2 BLs of 0, 40, 70, and 100 nm, respectively, in average thickness on fluorine-doped tin oxide (FTO) glass. Compared to the other samples, the DSSC containing the uniform TiO2 BL of 70 nm in thickness shows a superior power conversion efficiency of 7.58±0.20% because of the suppression of electron recombination by the effect of the optimized thickness. The performance improvement is mainly attributed to the increased open-circuit voltage (0.77±0.02 V) achieved by the increased Fermi energy levels of the working electrodes and the improved short-circuit current density (15.67±0.43 mA/cm2) by efficient electron transfer pathways. Therefore, optimized TiO2 BLs fabricated by USPD may allow performance improvements in DSSCs.

We report on the efficient detection of NO gas by an all-oxide semiconductor p-n heterojunction diode structure comprised of n-type zinc oxide (ZnO) nanorods embedded in p-type copper oxide (CuO) thin film. The CuO thin film/ZnO nanorod heterostructure was fabricated by directly sputtering CuO thin film onto a vertically aligned ZnO nanorod array synthesized via a hydrothemal method. The transport behavior and NO gas sensing properties of the fabricated CuO thin film/ ZnO nanorod heterostructure were charcterized and revealed that the oxide semiconductor heterojunction exhibited a definite rectifying diode-like behavior at various temperatures ranging from room temperature to 250 oC. The NO gas sensing experiment indicated that the CuO thin film/ZnO nanorod heterostructure had a good sensing performance for the efficient detection of NO gas in the range of 2-14 ppm under the conditions of an applied bias of 2 V and a comparatively low operating temperature of 150 oC. The NO gas sensing process in the CuO/ZnO p-n heterostructure is discussed in terms of the electronic band structure.

SiAlON-based ceramics are some of the most typical ceramic materials used as cutting tools for HRSA(Heat Resistant Super-Alloys). SiAlON can be fabricated using ceramic processing, such as mixing, granulation, compaction, and sintering. Spray drying is a widely-used method for producing a granular powder of controlled morphology and size with flowability. In this study, we report a systematic investigation aimed at optimizing spherical granule morphology by controlling spray-drying parameters such as gas flow and feed rate. Before spray drying, the viscosities of the raw material slurries were also optimized with the amount of dispersant added.

Porous W-10 wt% Ti alloys are prepared by freeze-drying a WO3-TiH2/camphene slurry, using a sintering process. X-ray diffraction analysis of the heat-treated powder in an argon atmosphere shows the WO3 peak of the starting powder and reaction-phase peaks such as WO2.9, WO2, and TiO2 peaks. In contrast, a powder mixture heated in a hydrogen atmosphere is composed of the W and TiW phases. The formation of reaction phases that are dependent on the atmosphere is explained by a thermodynamic consideration of the reduction behavior of WO3 and the dehydrogenation reaction of TiH2. To fabricate a porous W-Ti alloy, the camphene slurry is frozen at -30℃, and pores are generated in the frozen specimens by the sublimation of camphene while drying in air. The green body is hydrogen-reduced and sintered at 1000℃ for 1 h. The sintered sample prepared by freeze-drying the camphene slurry shows large and aligned parallel pores in the camphene growth direction, and small pores in the internal walls of the large pores. The strut between large pores consists of very fine particles with partial necking between them.

KAERI의 PRIDE 시설에서 공학규모의 전해환원용 원료물질인 UO2 다공성펠렛 제조를 위해 공정과 장치를 최적화시킨 내 용을 다루었다. UO2 분말과 별도로 attrition 밀링된 대용산화물 분말을 출발분말로, 정밀 칭량을 통해 사용후핵연료 조성을 모사하였다(Simfuel). Simfuel 분말은 각각 tumbling mixer로 혼합하여 균질화 하고, rotary press로 성형하여 furnace를 이 용해 소결하였다. 4% H2-Ar 분위기에서 1450℃ 24시간 고온 열처리하여 제조된 소결펠렛은 6.89 g·cm-3의 벌크밀도를 가 지며 이는 후속 전해환원 공정의 요구에 부합한다. 소결된 다공성펠렛의 미세구조 관찰을 통해 다공성 기지상과 함께 산화/ 금속 석출물이 관찰되어 사용후핵연료의 상이 모사됨을 확인하였다. 본 결과는 향후 공학규모 이상의 파이로 연구를 위한 UO2 다공성펠렛 제조에 중요한 기초자료로 활용 될 것이다.

Mesoporous carbon nanofibers as electrode material for electrical double-layer capacitors(EDLCs) are fabricated using the electrospinning method and carbonization. Their morphologies, structures, chemical bonding states, porous structure, and electrochemical performance are investigated. The optimized mesoporous carbon nanofiber has a high sepecific surface area of 667 m2 g−1, high average pore size of 6.3 nm, and high mesopore volume fraction of 80 %, as well as a unifom network structure consiting of a 1-D nanofiber stucture. The optimized mesoporous carbon nanofiber shows outstanding electrochemical performance with high specific capacitance of 87 F g−1 at a current density of 0.1 A g−1, high-rate performance (72 F g−1 at a current density of 20.0 A g−1), and good cycling stability (92 F g−1 after 100 cycles). The improvement of the electrochemical performance via the combined effects of high specific surface area are due to the high mesopore volume fraction of the carbon nanofibers.

최근 전세계적으로 이산화탄소 분리기술에 관한 연구가 활발하게 이루어지고 있다. 그 중 특히 분리막을 이용한 이산화탄소 분리는 타 방식에 비해 다양한 장점으로 광범위하게 연구되고 있다. 본 연구에서는 고선택성을 지닌 Polyhedral oligomeric silsesquioxane(POSS)과 고투과성을 지닌 Poly(ethylene glycol)으로 이산화탄소 포집에 우수한 성능을 나타내는 POSS-PEG를 합성하고 특성평가하는 것에 중점을 두었다. 1H-NMR스펙트럼과 FT-IR 스펙트럼을 활용 하여 합성의 유무를 확인하였고 PAN지지체에 코팅하는 방식으로 복합막을 제조하였다. 기체특성평가를 실시하기 위해 기체투과에 필요한 실험모듈을 제작하였고 이산화탄소 투과특성을 평가하였다.

The gas separation through membrane is considered as a promising solution for the stabilization of greenhouse gas level of atmosphere attributed from CO2. The separation process of membrane allows low energy requirement, low cost, and ease of operation. However, conventional polymeric membranes generally suffer from the trade-off between permeability and selectivity, which remains as one of the most important challenges for commercialization. Mixed matrix membranes (MMMs), consisting of a polymer matrix and porous nano-filler, are considered to be a promising solution to overcome the trade-offs in polymeric membranes. Herein the porous nano-structures were fabricated to enhance the permselectity of CO2 separation membranes. The MMM which were fabricated with prepared porous nano-filler showed permeability improvement without significant selectivity loss.

알루미나 튜브 지지체의 표면에 NaA제올라이트 분리막을 수열합성법으로 제조하고, 이를 투과증발 공정에 사용하였다. 분리막의 제조에 사용된 지지체는 기공율 40%, 기공경 0.7 μm를 갖는 지지체를 사용하였으며, 수열합성법으로 제 조된 NaA제올라이트 분리막은 약 18 μm의 두께를 나타내었다. 제조된 분리막 은 단일 분리막 형태와 분리막 모듈로 구성하여 각각 투과증발 성능을 평가하였으며, 단일 분리막은 10L Batch type반응기에서 투과증발 공정을 수행하고, 분리막 모듈은 1 ton Batch type 반응기에서 투과증발 공정을 수행하여 그 성능을 평가하였다.