In this paper, durability verification of forged wheels for automobiles were performed using the finite element method for bending fatigue analysis and impact analysis. In addition, the durability analysis environment of forged wheels was implemented. By analyzing the stress distribution on the surface of the forged wheel, the area with a high possibility of breakage was identified and improved. The durability analysis of the initial model forged wheel was performed by bending fatigue analysis and impact analysis, The stress distribution of the forged wheel surface was analyzed through the analysis results of the initial model. and the spokes, flanges, hubs, and rear parts are less likely to be damaged were cut to reduce the weight by about 10%, and the reliability of the improved model was confirmed.
오일펜스는 사고 초동조치로 기름 확산을 효과적으로 방지하는 아주 큰 역할을 한다. 그러나 사고 현장의 기름이나 구조물 등의 의해 파손되어 폐기되는 경우가 많이 발생되며, 회수된 폐 오일펜스는 소각처리과정에서 미세먼지 발생과 발암성분의 대기 배출 가능성이 높은 상황이다. 또한, 본체 일부가 손상되어 해상으로 유출되면서 해양 미세플라스틱과 같은 2차 환경오염의 원인이 될 수 있다. 따라서 본 연구에서는 현재 우리나라에서 가장 많이 사용하는 고형식 오일펜스 원단을 이용하여 내구성을 평가하였다. 본체부 샘플을 해수와 기름에 노출시킨 후, 기간과 온도에 따른 인장강도를 측정하였다. 그 결과 5일 노출후 해수에서는 13 %가 기름에서는 3 %가 감소하였으며, 온도변화에도 영향을 받는 것으로 나타났다. 오일펜스는 해수와 기름에 노출 뿐만 아니라 바람과 파도 등 다양한 영향을 받게 되므로 오일펜스의 내구성은 강화되어야 한다. 또한, 해양환경보호 측면에서 지속적인 사용을 위해서는 내구성 강화는 필수적이다. 이에 오일 펜스의 본체부 재질검사가 강화되어야 한다고 판단하여, 검정 시 본체부 원단 인장강도 품질을 확인할 수 있는 검정 개선방안을 제안하였다.
The premature failure of the universal joint connecting the drive gear box and the cooling fan caused a deterioration in serviceability and operability. Universal joint is a device that transmits engine power to a cooling fan. Internal pin breakage and shaft separation can cause secondary damage such as cooling fan malfunction and radiator damage caused by component failure. The purpose of this paper is to analyze the damage phenomenon of universal joints caused by bundles in SPVs and to improve them. In order to verify the improvement, a single part test and a system conformance test were conducted, and durability test was conducted to confirm the improvement effect on the improved prototype. Through these, the effects of increasing the durability of the improved product were estimated.
In this study, quality keywords of frequent mention of failures were extracted by analyzing the field operational data of main battle tanks recorded for about 5 years. As a result of the data analysis, the leaf spring assembly of the crew hatches corrosion and failure was frequently occurred. FEA(Finite Element Analysis) and tests were performed to analyze the cause of the failure, and it was confirmed that durability of the leaf spring was insufficient. Therefore a design modification study was conducted to improve durability of the leaf spring, and FEA and durability tests demonstrated the improvement. As a result, the durability of leaf spring was improved at least 3.3 times compared to before improvement. This study will contribute to suggesting the use of data analysis in the defense area and improving the operability of the main battle tanks.
PURPOSES : In this study, we evaluated the quality levels of abrasion resistance and freeze-thaw resistance to the surface layer (colored layer) by using an overseas abrasion resistance test method to confirm the quality suitability of the concrete block surface for a domestic production permeable block.
METHODS : In this study, a new evaluation item for increased durability apart from the quality standard of the permeable block was considered, namely, evaluation of the durability of the surface layer and the freeze-thaw resistance of the permeable block itself by EN 1338, ASTM C 779, 994, and GR 4009 (KS F 4419).
RESULTS : The abrasion resistance test for the permeable block revealed that there were relative differences according to the different test methods. However, it was observed that if the ASTM C 779 test results did not meet the wear resistance quality standards, it did not satisfy ASTM C 944 and EN 1338. The ASTM C 779 test result was analyzed to have the highest objectivity and discernment, and this test method was proposed as a permeable block wear test method. In addition, the freeze-thaw resistance test method by the GR 4007 standard can be measured by strength, so it is possible to evaluate the resistance of the permeable block through this test method.
CONCLUSIONS : The abrasion resistance test and freeze-thaw resistance test can contribute to the improvement of the permeable block when added to the current quality evaluation tests.
PURPOSES : This study was conducted to analyze the problems of the permeable block by objectively evaluating the quality of the permeable block and providing basic data to improve the quality and construction defect of the permeable block pavement in accordance with the continuously increasing demand of the permeable block.
METHODS : In this study, we evaluated the current quality standard suitability of nine products to evaluate the current quality level of domestic production permeable blocks. The evaluation items were evaluated for surface layer thickness, block dimension, strength, and permeability coefficient, and the Korea Standard suitability for these evaluation items was analyzed. In addition, a three-dimensional finite element analysis was conducted to determine the effect of vehicle load on the deformation of block pavement structure.
RESULTS : The results demonstrated that the surface layer (colored layer) thicknesses of domestically produced permeable block products were different according to the quality standards, and the dimensions were evaluated to be excellent for domestic permeable blocks currently being produced and delivered. In addition, the strength and permeability coefficient evaluation result demonstrated that all products meet the strength and permeability coefficient quality standards, but the correlation between these strengths and permeability coefficients is not high. The quality standard of strength and permeability coefficients is evaluated as being sufficiently achieved by domestic production technology.
CONCLUSIONS: The intensity and permeability coefficients measured in this study were in line with the quality standards; however, the variable coefficient was found to have a significant difference in the quality control level from a maximum of 26% to a minimum 1.7%.
Predicting fatigue life of rubber components is an important issue in design procedure for industrial trucks to assure the durability and reliability. Main considerations in designing rubber components against fatigue failure are the compounding technol
건전자제품의 개발과 생산기술에 비교하여 폐유리의 재활용을 위한 기술개발은 상대적으로 미흡하여 자원낭비와 환경오염이 가속화되고 있다. 해외에서는 이 분야에 대한 기술개발이 활발하게 이루어지고 있으나 국내의 경우, 그 관심도가 부족하여 폐유리를 불법투기 또는 매립으로 처리하고 있는 실정이다. 폐유리는 시멘트와 수화반응시 포졸란 반응가능성이 있는 것으로 확인되어 경화 콘크리트의 물리적 성질을 향상시키고 굳지 않은 콘크리트의 레올로지 특성을 개선하여 블리딩의 저감 및 수화열 발생의 억제 등에 효과적인 것으로 보고되고 있다. 따라서 본 논문에서는 폐유리를 잔골재로 사용한 차폐콘크리트의 알칼리-실리카반응이 팽창에 미치는 영향을 분석하고 폐유리 혼입에 의한 알칼리-실리카반응의 팽창을 억제하기 위한 방안으로 적정 혼화재료를 사용하여 차폐콘크리트의 내구성능을 평가하였다.
In the current concrete structure of the highway is still the major problem most of concrete deterioration caused by the freeze-thaw and deicing salt, which is of issues that are not completely resolved. In particular, a single freezing event does not cause much harm, durability of concrete under multi-deterioration environment by repeated freeze-thaw and deicing salt is rapidly degraded and reduce its service life. In this study, the exposure environmental condition according the regional highway points were established. The damage condition and chloride content of the concrete at general and severe environmental exposure condition were also investigated. In addition, the experimental test of chloride ion permeability, scaling resistant and freeze-thaw resistance were carried out to improve the durability of the mechanical placing concrete of subsidiary structure. According to the results of this study, in observation of concrete surface condition, the concrete exposed by severe environmental condition showed broad ranges of damage with high chloride contents. Meanwhile, the water-binder(W/B) ratio and the less water content, and fly ash concrete than the specified existing mix proportion is significantly improved the durability. Also, the optimal mix proportion derived for test is satisfied the strength and air contents, water-binder ratio, and durability criteria of concrete specifications, as well as service life seems greatly improved.
Reinforced concrete hume pipes have been widely used as drain pipes. However, many reinforced concrete hume pipes are exposed to the deteriorated environments such as freezing-thawing damage, chemical attack and chloride ion immersion by using sea sand. The purpose of this study is to improve the durability of reinforced concrete hume pipe by using the polymer cement slurry(PCS)-coated rebar and treating the surface by polymer cement mortar(PCM). From the test results, it is apparent that PCS-coated rebar has a excellent resistance to chloride ion penetration and the PCM has good mechanical properties and durability as a lining material for reinforced concrete hume pipe product.
현대의 이상기후변화에 따른 국지성 집중호우로 도심 침수피해가 자주 발생하고 있으며, 특히 중소하천변이나 저지대 지역에서는 심각한 홍수재해로 확대되어 많은 인명피해와 도시 인프라의 손실을 가져오고 있다. 지역개발 사업에 의한 도시화로 인하여 녹지공간이 줄고 시가지 택지·도시건축물 건설과 차도·보도포장 조성은 불투수층 비율을 높여, 이로 인해 호우시 지표유출량과 첨두유량이 현저하게 증가한다. 도시개발 전에 비하여 개발 후 도시유역 수리수문특성이 변화하고 내수 침수 위험이 증가되므로, 도심지표유출을 저감하기 위하여 최근 국내에는 LID(Low impact development, 저영향개발)기반의 빗물침투형 도로교통시설 요소기술로 투수성·배수성 포장을 적용하고 있다. 그러나 이러한 투수성 포장형식은 임의의 배합설계에 따라 바인더 함량이 적고 주로 불량입도(Poor graded) 조골재로 구성되는 다공성 포장 재료를 사용하므로, 변형성 또는 강도특성 측면에서 재료 내구성이 저하되어 포장층의 균열, 변형, 탈락 또는 침하 현상 등이 일어날 수 있다. 그러므로 본 연구에서는 투수성포장내 표층 또는 기층부에 보강그리드를 설치함으로써 포장구조체의 내구성능을 개선하면서 강성을 향상시킬 수 있는 포장구조체를 제시하였고 실내 실험을 통하여 성능을 평가하였다. 실험 및 분석결과, 투수성 포장층에서 요구되는 1.0×10-2cm/sec 이상의 투수성능을 확보하면서 포장구조체내 보강그리드 적용으로 10%이상의 강성 증가를 확인하여 포장체 내구성능 개선효과를 확인하였다.
Cold-mixed asphalt concrete is used to resurface locally damaged area as patching technique. However, due to the durability of Cold-mixed asphalt concrete, resurfacing needs recur for the patching conducted area. Throughout marshall stability tests, residual stability tests, and wheel tracking tests of 12 different resurfacing materials, additional quality standards were suggested in this study such as higher than 7350N in stability test, air void range from 3% to 10%, and 750/mm in dynamic stability.