Effective mixing of different-sized aggregates in mobile asphalt plant dryers is crucial for ensuring high-quality, consistent asphalt production. This study explores the application of spatial analysis techniques, particularly the Discrete Element Method (DEM), to understand and optimize the mixing process of aggregates in drum dryers. The research emphasizes the importance of proper mixing to achieve uniform moisture removal and heating across various aggregate sizes. Larger aggregates heat more slowly, while finer particles risk overheating or being carried away by air currents, necessitating careful management of the mixing process. Using LIGGGHTS, an open-source simulation framework, we conducted DEM simulations to analyze the spatial distribution and behavior of aggregates within a 3D model of a drum dryer. The study considered multiple factors affecting mixing efficiency, including drum inclination, rotational speed, and aggregate feeding frequency. Results indicate that the rotational speed of the drum dryer has the most significant impact on mixing effectiveness. The DEM simulations provided valuable insights into particle movement, heat transfer, and potential segregation issues within the dryer. Further investigations into additional factors that may influence aggregate mixing in drum dryers is recommended, paving the way for improved efficiency and quality in asphalt manufacturing.
PURPOSES : The variability of hot bin aggregate weighing was evaluated through analysis of production data from three domestic asphalt batch plants. METHODS : Years of HMA production data that includes 94,362 batches from three HMA plants are analyzed for the study. Through the evaluation, the influencing factors of hot bin aggregate measurement variability were analyzed. RESULTS : The variability of hot bin aggregate weighing was found to vary greatly depending on the plant, and it was also found that the variability maintains a certain level regardless weighing amount in each hot bin. Also mixture type turns out to be the one of the major influencing factor that SMA showed the smallest variation in hot bin aggregate weighing, which imply the variability could be reduced by strengthening quality management effort. In addition, hot bin gate driving method did not show any significant effect on the variability while 2nd hot bin showed highest variability. CONCLUSIONS : Based on this analysis, problems with the current hot bin aggregate measurement standards were identified, and alternative criteria that could be improved were proposed.
본 논문에서는 상용 프로그램 MIDAS GEN을 활용하여 플랜트 시설물의 특성을 반영한 골조와 단일 부재의 비선형 동적 해석을 수 행하였으며 이에 따른 결과를 분석하였다. 플랜트에 배치되는 일반적인 구조 부재의 크기와 재료적 특성을 고려하였으며, 수치해석 방법 중 뉴마크 평균 가속도법, 재료 비선형을 고려하기 위한 소성 힌지를 적용하였다. 플랜트 폭발의 대표적 유형인 증기운 폭발의 폭 발하중을 산정하였으며, 이를 골조 및 단일 부재에 적용하여 비선형 동적 해석을 수행하였다. 동적 거동의 결과는 고유주기와 하중지 속시간의 비율, 최대변위, 연성도, 회전각으로 정리하였으며 골조를 단일 부재로 해석할 수 있는 조건과 범위를 분석 및 확인하였다. 보-기둥 강성비가 0.5, 연성도가 2.0 이상인 NSFF는 FFC로 단순화할 수 있으며, 보-기둥 강성비가 0.5, 연성도가 1.5 이상인 NSPF는 FPC로 단순화하여 해석할 수 있다. 본 연구의 결과는 플랜트 시설물의 내폭설계 가이드라인으로 활용될 수 있다.
본 논문에서는 확률론적 처리기법을 적용하여 플랜트 시설물의 폭발 재현주기에 따른 폭발 위험도를 분석하였다. HSE에서 제공하 는 누출 데이터, DNV에서 제시한 플랜트당 연간 누출 빈도, 다양한 연구진이 제시한 점화 확률을 고려하여 누출량에 따른 폭발 재현 주기를 산정하였다. 산정된 폭발 재현주기를 통해 폭발 위험도를 증기운의 부피 및 반경, 폭발하중에 대하여 평가하였다. 재현주기에 따른 증기운의 반경과 과거 실제 증기운 폭발 사례, 내폭설계 가이드라인을 비교 분석하여 설계폭발하중 모델을 위한 기준거리를 제 시하였다. 멀티에너지법을 통하여 폭발 재현주기에 따른 폭발하중의 범위를 분석하였으며, 설계폭발하중 모델의 기준이 되는 재현주 기를 제안하였다. 본 연구의 결과로 플랜트 시설물에 대한 성능기반 내폭설계의 간략한 표준안으로 활용이 가능하다.
High-strength low-alloy steel is one of the widely used materials in onshore and offshore plant engineering. We investigated the alloying effect of solute atoms in α-Fe based alloy using ab initio calculations. Empirical equations were used to establish the effect of alloying on the Vicker’s hardness, screw energy coefficient, and edge dislocation energy coefficient of the steel. Screw and edge energy coefficients were improved by the addition of V and Cr solute atoms. In addition, the addition of trace quantities of V, Cr, and Mn enhanced abrasion resistance. Solute atoms and contents with excellent mechanical properties were selected and their thermal conductivity and thermal expansion behavior were investigated. The addition of Cr atom is expected to form alloys with low thermal conductivity and thermal expansion coefficient. This study provides a better understanding of the state-of-the-art research in low-alloy steel and can be used to guide researchers to explore and develop α-Fe based alloys with improved properties, that can be fabricated in smart and cost-effective manners.
This study was conducted to determine the optimal dipping time and concentration of gibberellin for improving the growth and quality of domestic cultivar 'Seolhyang' strawberry when using runner plants. Strawberry runner plants were collected on November 10th and soaked in GA3 concentrations of 50, 100, and 150 mg·L-1 for 30 and 60 minutes, respectively. After 75 days of planting, the growth results showed that in the 30-minute, 50 mg·L-1 treatment, the crown diameter was thicker and the T/R ratio was lower, indicating better plant vitality. Runner length increased with lower gibberellin concentrations, particularly promoting vegetative growth. Photosynthetic efficiency was more influenced by gibberellin concentration than dipping time, and using concentrations above a certain threshold acted as a stress factor for runner plants, leading to decreased photosynthetic efficiency. For enhancing seedling growth, soaking with 50 mg·L-1 of gibberellin for 30 minutes was found to be optimal. This study verified the effects of gibberellin treatment on strawberry runner plants to improve plant growth and quality, providing useful basic data for using gibberellin.
Fouling is an inevitable problem in membrane water treatment plant. It can be measured by trans-membrane pressure (TMP) in the constant flux operation, and chemical cleaning is carried out when TMP reaches a critical value. An early fouilng alarm is defined as warning the critical TMP value appearance in advance. The alarming method was developed using one of machine learning algorithms, decision tree, and applied to a ceramic microfiltration (MF) pilot plant. First, the decision tree model that classifies the normal/abnormal state of the filtration cycle of the ceramic MF pilot plant was developed and it was then used to make the early fouling alarm method. The accuracy of the classification model was up to 96.2% and the time for the early warning was when abnormal cycles occurred three times in a row. The early fouling alram can expect reaching a limit TMP in advance (e.g., 15-174 hours). By adopting TMP increasing rate and backwash efficiency as machine learning variables, the model accuracy and the reliability of the early fouling alarm method were increased, respectively.
In the global manufacturing industry, digital transformation is emerging as an important issue for companies to improve productivity and strengthen industrial competitiveness. The government and shipbuilding companies drive research and development to attain advanced technologies through digital transformation for shipbuilding & offshore plants, one of Korea's representative manufacturing industries. Therefore, the digital transformation of the shipbuilding & offshore plant industry was defined using an input-output analysis model, and the economic interrelationships of industries linked to the digital transformation of the shipbuilding & offshore plant industry were analyzed. According to the analysis, the shipbuilding & offshore plant industry ranks second among all 34 industries regarding the forward linkage effect. The backward linkage effect was ranked 27th, making it a mid-demand industry with a robust forward linkage effect. In addition, the production-induced effect was 0.455, the value-added-induced effect was 0.174, and the employment-induced effect was 1.779 people per billion won. The contribution of this study is that it will provide the basis for establishing policies necessary to strengthen the competitiveness of the shipbuilding & offshore plant industry. Also, it will help analyze the economic effects of digital transformation in other manufacturing industries.
원자력발전소 지진 확률론적 안전성 평가인 PSA(Probabilistic Safety Assessment)는 오랜 기간에 걸쳐 확고히 구축되어 왔다. 반면 에 다양한 공정 기반의 산업시설물의 경우 화재, 폭발, 확산(유출) 재난에 대해 주로 연구되어 왔으며, 지진에 대해서는 상대적으로 연 구가 미미하였다. 하지만, 플랜트 설계 당시와 달리 해당 부지가 지진 영향권에 들어갈 경우 지진 PSA 수행은 필수적이다. 지진 PSA 를 수행하기 위해서는 확률론적 지진 재해도 해석(Probabilistic Seismic Hazard Analysis), 사건수목 해석(Event Tree Analysis), 고장수 목 해석(Fault Tree Analysis), 취약도 곡선 등을 필요로 한다. 원자력 발전소의 경우 노심 손상 방지라는 최우선 목표에 따라 많은 사고 시나리오 분석을 통해 사건수목이 구축되었지만, 산업시설물의 경우 공정의 다양성과 최우선 손상 방지 핵심설비의 부재로 인해 일 반적인 사건수목 구축이 어렵다. 따라서, 본 연구에서는 산업시설물 지진 PSA를 수행하기 위해 고장수목을 바탕으로 확률론적 시각 도구인 베이지안 네트워크(Bayesian Network, BN)로 변환하여 리스크를 평가하는 방법을 제안한다. 제안된 방법을 이용하여 임의로 생성된 가스플랜트 Plot Plan에 대해 최종 BN을 구축하고, 다양한 사건 경우에 대한 효용성있는 의사결정과정을 보임으로써 그 우수 성을 확인하였다.
대다수의 부유식 해양플랜트는 위치 유지의 방법으로서 체인 계류 시스템을 사용하나, 그 설계 변경 과정은 논문으로 찾아보 기 힘들다. 본 연구는 FLBT를 대상 해양플랜트로 선정하여 계류 초기설계안과 모형시험을 수치해석으로 분석하고, 변경된 설계조건에 따 라 새로운 계류 설계안을 제시하였다. 주된 환경 방향에 따라 계류선 묶음(bundle)의 주 방향을 조절하는 것이 계류 설계하중 감소에 크게 유효했다. 터렛 계류된 해양플랜트라도 횡파에 노출되며, 횡파 중 운동 때문에 높은 계류 인장력이 발생했다. 일치된 환경 방향 조건은 설 계조건이 될 수 없으며, 바람, 파도, 조류의 각 환경 방향이 복잡한 조건에서 설계 계류 하중이 발생했다. 횡요 운동이 계류 인장력에 미치 는 영향이 큼으로 적절한 횡요 감쇠 계수를 계류해석에 적용하는 것이 중요하다.
In this study, alternative seismic force-resisting systems for plant structure supporting equipment were designed, and the seismic performance thereof was compared using nonlinear dynamic analysis. One alternative seismic force-resisting system was designed per the requirement for ordinary moment-resisting and concentrically braced frames but with a reduced base shear. The other seismic force-resisting system was designed by accommodating seismic details of intermediate and unique moment-resisting frames and special concentrically braced frames. Different plastic hinge models were applied to ordinary and ductile systems based on the validation using existing test results. The control model obtained by code-based flexible design and/or reduction of base shear did not satisfy the seismic performance objectives, but the alternative structural system did by strengthened panel zones and a reduced effective buckling length. The seismic force to equipment calculated from the nonlinear dynamic analysis was significantly lower than the equivalent static force of KDS 41 17 00. The comparison of design alternatives showed that the seismic performance required for a plant structure could be secured economically by using performance-based design and alternative seismic-force resisting systems adopting minimally modified seismic details.
Due to the development of the industry, the machinery of plant facilities becomes large and operates at high speed and high power. Workers at plant facility sites are exposed to high noise and impact noise, and the number of people with noise-induced hearing loss is increasing every year. Therefore, in order to minimize such damage, many efforts have been made to reduce the noise of large machines in production facilities. Measures, education, and recommendation of wearing hearing protectors are needed to protect the hearing of workers in high noise industries. In addition, it is urgent to reduce noise sources by blocking noise propagation paths, such as installing noise boxes and silencers, and installing facilities and equipment that generate less noise. It is necessary to repair the noise reduction device of the large machine of the plant or to study the noise reduction device when designing the plant.
본 논문에서는 등가 단자유도를 이용하여 구조부재의 정적변위를 고려하는 해석기법을 제시하였다. 기존의 단자유도 비선형 동적 해석 알고리듬을 구조부재의 초기정적변위의 영향을 고려할 수 있도록 개선하였다. 가정된 폭발하중 지속시간과 부재의 고유주기 비 에 따라 정적변위가 최대응답에 미치는 영향의 차이와 폭발하중의 방향과 초기변위의 방향에 따른 차이를 확인하였다. 이에 따라 기 존의 응답 차트를 정적변위를 고려할 수 있도록 폭발하중의 형태에 따라 각각 제시하였다. 설계 예제를 정적변위가 고려된 응답 차트 에 적용하여 부재의 최대 변위를 비교 및 분석하였다. 본 연구의 결과를 통해 초기 정적변위를 고려한 구조부재의 최대응답을 쉽게 산 정할 수 있으며 본 연구에서 제시한 응답 차트는 플랜트 또는 군사시설물의 내폭 설계에 활용될 수 있다.