The overseas small ship market is witnessing a trend towards research aimed at substituting Fiber Reinforced Plastics (FRP), which poses environmental concerns, with High-Density Polyethylene (HDPE) in the shipbuilding process. Given the low melting point and high coefficient of thermal expansion of HDPE, research on joint areas is essential. This study focuses on preliminary investigations into ensuring the integrity of joints in shipbuilding processes using HDPE materials. Utilizing the Hot Gas Extrusion Welding method, which is conducive to joining large structures such as ships, HDPE joints were conducted. The material properties were evaluated based on the ASTM D638-14 international standards. This research aims to provide fundamental knowledge on the joining process of HDPE through Hot Gas Extrusion Welding and offers guidance on ensuring the integrity of joints in shipbuilding.

세라믹 분리막은 높은 열적, 화학적 안정성을 갖기 때문에 극한의 조건에서 운전되는 다양한 산업 공정에 적용할 수 있다. 그러나 투과도와 기계적 강도의 trade-off 현상에 의한 세라믹 분리막 활용에 제약이 있어, 고투과성-고강도 분리막 의 개발이 필요하다. 본 연구에서는 상전이-압출법으로 알루미나 중공사 분리막을 제조하고, 고분자 바인더의 종류와 그 혼합 비에 따른 분리막의 특성 변화를 관찰하였다. 용매인 DMAc (Dimethylacetamide)와 고분자 바인더의 한센 용해도 인자를 비 교하면, PSf (polysulfone)가 DMAc와 높은 용해도 특성을 갖기 때문에 도프 용액의 점도와 토출압력이 높게 나타나 분리막 내부가 치밀한 구조로 형성되기 때문에 높은 기계적 강도를 갖으나 수투과도가 감소하는 것으로 확인되었다. 그에 반해, PES (polyethersulfone)를 이용하여 분리막을 제조하면 기계적 강도가 다소 감소하고 수투과도가 증가하는 것으로 나타났다. 따라 서 분리막 성능과 물성을 최적화하기 위해 PSf와 PES를 혼합하여 분리막을 제조하였으며, 9:1로 혼합하여 제조된 분리막에 서 최적화된 수투과도와 기계적 강도를 얻을 수 있었다.

This study aimed to investigate the effects of oyster mushroom addition on the physicochemical properties of full fat soy (FFS)-based extruded meat analog. The meat analog blend was FFS, wheat gluten, and corn starch (0.5:0.4:0.1), and oyster mushroom was added to the base formulation (0, 4, 8, and 12%). The extrusion condition was set to 55% feed moisture, 170oC barrel temperature, and screw speed of 150 rpm by using the twin-screw extruder equipped with a cooling die. The hardness, chewiness, cutting strength, and integrity index of the FFSbased extruded meat analog increased with the increase in oyster mushroom contents, while its nitrogen solubility index (NSI) decreased. The cohesiveness, springiness, and water holding capacity revealed the inconstant patterns with the increase in oyster mushroom contents. The total phenolic content and DPPH radical scavenging activity significantly increased with the increase in oyster mushroom contents. In conclusion, the incorporation of the oyster mushroom into the FFS-based meat analog enhanced the textural properties and antioxidant activity.

In this study, the extrusion process of 6xxx series aluminum cast alloy for high speed train interior or exterior parts are developed. For casting, selection of optimum alloying elements, dissolution technology, de-gassing process, production of molds conforming to the conditions of use, development of casting process control technology for various shapes and materials are performed for the development of high-quality, high strength aluminum alloys. The development of more high farmable extruded aluminum casting alloys for interior or exterior materials has been the scope of this study. The extruded die design was performed for the 6063, 6061 and 6N01 alloy profiles and extrusion test was executed. From these results, the extrusion conditions such as extrusion pressure following as billet temperature and materials were carefully examined.

This study was performed to determine the quality characteristics of extruded rice flour infant food with mealworm content (0, 15, and 30%) at 110 and 140℃ die temperature and 20 and 25% moisture content. An increase in mealworm content from 0 to 30% led to increased redness, yellowness, color different, water absorption index, reducing sugar, digestibility of protein and rancidity but decreased lightness, water solubility index, and digestibility of starch. Paste viscosity of extrudates increased with increasing mealworm content from 0 to 15% but decreased with increasing mealworm content from 15 to 30%. Elevation of die temperature resulted in increased color difference, water absorption index, and rancidity but decreased water solubility index and digestibility of starch. As moisture content increased, water absorption index and reducing sugar at 140℃ die temperature increased, whereas color difference, water solubility index, and reducing sugar at 110℃ die temperature decreased. In conclusion, addition of mealworm content and extrusion process could enhance nutritional quality and the physicochemical and functional properties of extrudates.

Chemical cross-linking of different plant protein-based meat analogues was examined based on protein solubility of 8 different buffer solutions. The specific chemical bond and their interactions were further analyzed. Isolated soy protein (ISP), mung bean protein (MBP), peanut protein (PNP), pea protein (PP) and wheat gluten (WG) were texturized using a co-rotating twin-screw extruder at 50% moisture content. The results showed that protein solubility of meat analogues significantly decreased after extrusion, compared to their raw materials (P<0.05). The protein solubility of meat analogues increased with increasing reagent in buffer solutions. Hydrophobic interactions, hydrogen bonds, disulfide bonds and their interactions were found in the structure of meat analogues. The highest amount of covalent bond was observed in PP-meat analogues followed by ISP, WG, PNP, and the lowest MBP-meat analogues. The study demonstrated that PP are valuable raw materials for the development of meat analogue, which could promote high cross-linking bonds.

This study aims to investigate the physicochemical properties of extruded Biji. As the extrusion process variables, the barrel temperature and the moisture content were adjusted at barrel temperatures of 120, 140, and 160°C and 35, 45% respectively. L-value (lightness) increased as the moisture content and barrel temperature increased from 35% to 45% and 120°C to 160°C. In contrast, decreasing a-value and b-value resulted in increasing moisture content and barrel temperature. Total sugar, DPPH (1,1-diphenyl-2-picrylhydrazyl) radical-scavenging activity, ABTS (2,2'-azino-bis-(3-ethylbenzothiazoline-6-sulfonic acid)) radical scavenging activity, and total phenolic compound were increased by the extrusion process. The water solubility index (WSI) and dietary fiber of the extruded biji decreased to 3.9% and 592.6 mg/g compared to the non-extruded biji of 12.3% and 592.6 mg/g. According to the result of this study, the extruded biji could be used in various kinds of food processing, and future study is needed to find the optimum condition of the extrusion.

세라믹 중공사형 분리막은 열적, 화학적 안정성, 내구성이 우수하며 packing density를 증가 시킬 수 있어 수처리용 분리막으로 적합하다. 중공사형 세라믹분리막은 보통 상전이법에 의해 제조하지만, 생산 속도 및 세라믹 함량 제한이라는 기술적 한계를 갖는다. 뿐만 아니라 세라믹 소재가 갖는 특성인 취성으로 인해 scale-up의 한계가 있는 것으로 보고되었으며 이를 해결하기 위해 고강도 세라믹 중공사형 분리막의 제조가 요구되는 실정이다. 따라서 본 연구에서는 새로운 제막 방식인 상전이-압출 공정을 통해 생산속도를 높여 세라믹 분리막의 대량 생산에 적합할 것으로 사료되며, 제조 용액 내세라믹 분말의 함량 증가 및 소결 조건을 통해 고강도 세라믹 중공사형 분리막을 제조 할 수 있었다.

Bridge inspection structures are the structure which is installed on the piers, abutments, and copings for the inspection and maintenance of substructure. In this study, the structural performance of the bridge inspection structures using aluminum members manufactured by extrusion process is evaluated. The bridge inspection structures can be installed regardless of the shape of concrete surface through the simple cutting process. The structural performance of bridge inspection structures is evaluated using FE analysis. Moreover, experimental studies are conducted for the estimation of the structural safety of the members for the design load.

In this study, the heat flow of the plant scale aluminum extrusion process was investigated to establish optimum continuous heat treatment conditions. During the extrusion of 6061 aluminum alloy, processing parameters such as the extrusion pressure, speed and temperature histories of billets were logged as a function of time. The surface temperature of the billets increased at constant ram speed, while it decreased with decreases of the ram speed. In order to maintain the billet temperature within a solutionizing temperature range prior to the succeeding water quenching step, the ram speed or the temperature of the blower should be controlled. The temperature histories of the billets during the extrusion and hot air blowing processes were successfully simulated by using the velocity boundary model in ANSYS CFX. The methodology to design an optimum process by using a commercial simulation program is described in this study on the basis of the metallurgical validation results of the microstructural observation of the extrudates. The developed model allowed the advantages of taking into account the motion of the extrudate coupled with the temperature change based on empirical data. Calculations were made for the extrudate passing through the isothermal chamber maintained at appropriate temperature. It was confirmed that the continuous heat treatment system is beneficial to the productivity enhancement of the commercial aluminum extrusion industry.

압출성형의 이점을 활용하여 영양적으로 단백질과 식이섬유가 풍부하며 조직감과 항산화 활성이 우수한 에너지바를 제조하기 위해서 탈지 삼종실 압출성형물의 팽화율, 밀도, 파괴력, 겉보기탄성계수, 수분흡착지수와 수분용해지수, 페이스트 점도를 측정하였다. 또한 압출성형물의 항산화활성을 측정하기 위해 DPPH에 의한 전자공여능을 측정하여 비교 분석하였다. 탈지 삼종실 에너지바 제조 후 품질특성 조사를 위해 수분함량, 색도, 관능검사를 측정하였다. 압출성형 공정변수는 수분함량(20, 25%), 배럴온도(110, 130oC)이였으며 수분함량 20%, 배럴온도 130oC에서 팽화율이 가장 높았으며 밀도, 파괴력, 탄성계수가 낮았다. 수분함량이 증가할수록 수분흡착지수가 증가하였으며 수분용해지수는 배럴온도 130oC에서 높은 경향을 나타내었다. 압출성형 탈지 삼종실은 페이스트 점도 값이 낮게 나타났으며 DPPH에 의한 전자공여능 값은 수분함량 20%, 배럴온도 130oC에서 항산화활성이 높게 나타났다. 탈지 삼종실 에너지바 제조 30일 후에 수분함량은 0.60-1.13% 상승하였으며 백색도와 황색도는 감소, 적색도는 증가하는 경향을 보였다. 관능평가 결과 압출성형 변수가 수분함량 20%, 배럴온도 130oC이며 탈지 삼종실이 첨가된 에너지바가 가장 좋게 평가되었다. 결론적으로 압출성형을 이용하여 삼종실을 첨가한 에너지바를 제조할 수 있었으며 중간소재인 압출성형물의 공정 변수는 수분함량 20%, 배럴온도 130oC에서 가장 좋은 조건으로 판단되었다.

경제적 잠재성이 큰 삼 종자의 식품소재로서의 활용을 모색하고자 삼 종자의 일반성분을 측정하였고 삼 종자 첨가 압출성형펠릿의 호화양상을 분석하기 위하여 페이스트 점도를 측정하였다. 또한 삼 종자 후레이크의 체적밀도, 색도, 압착강도, 수분용해지수와 수분흡착지수, 조직감 유지시간(bowl life) 등의 품질특성을 조사하였다. 압출성형 공정조건은 배럴온도 90, 100, 110oC, 수분함량 35%이었다. 삼 종자의 수분, 조단백질, 조지방, 조회분함량은 각각 5.67±0.02, 25.93±0.16, 28.21±0.56, 7.70±0.08%이었다. 압출성형 펠릿의 페이스트 점도 측정결과 삼 종자 펠릿의 제조에 적합한 압출성형 배럴온도는 100-110oC인 것으로 판단되었다. 삼 종자 후레이크의 체적밀도는 0.24-0.43 g/mL 범위로 배럴온도가 증가함에 따라 감소하는 경향을 나타내었다. 명도와 압착강도는 삼 종자 첨가량이 증가함에 따라 크게 감소하는 경향을 나타내었다. 배럴온도가 90oC에서 110oC로 증가함에 따라 수분용해지수는 감소하는 경향을 나타내었고 수분흡착지수는 증가하는 경향을 나타내었다. 조직감 유지시간은 5.8-15.5분 범위로 삼 종자 첨가량의 증가에 따라 감소하였다. 관능검사 결과 전체적인 기호도는 삼 종자 첨가량 20%일 때 가장 높은 값을 나타내었다.

Mg-Cu composites were successively fabricated using a combination of rapid solidification and extrusion processes. In addition, the microstructural variation of the composite was investigated by performing the extrusion repeatedly. It resulted that the composite formed an uniform and dense structure by the extrusion, and the microstructure became fine as the extrusion conducted repeatedly. The microstructural variation was known to be dependent on the number of extrusion and the area reduction ratio. The tensile strength was also measured as a function of the microstructural variation.

가변단면 압출기술은 사용하는 금형의 조합에 의해 다양한 가공이 가능한 성형공법으로, 압출시에 금형의 움직임에 의하여 제품의 단면형상을 변화시키거나, 치수와 두께를 동시에 변화시킬 수 있다. 압출공정에서 압출속도, 압출압력, 압출온도는 압출품의 표면결함이나 내부품질에 있어 중요한 영향인자이다. 그중 일정한 압출속도는 균일한 메탈 플로를 형성하여 성형품질에 있어서 고른 상태를 유지하게 만드는 요소이다. 기존의 압출 성형에서 펌프토출양의 변화에 의한 추출속도변동 문제는 램 속도의 변화를 계측하고 토출 양을 조정함으로써 압출속도를 제어하는 방법으로 해결한다. 그러나 가변단면 압출공정에서는 제품의 단면형상의 변화에 따라 압출비가 변하므로 이에 따른 램 속도 제어가 있어야만 한다. 본 연구에서는 가변단면 압출공정에서 가공형상에 따른 제어 알고리즘을 제시하여 가변 형상에 따른 램의 이동 속도 및 위치를 제공하려 한다.

The hypereutectic Al-20 wt%Si powders including some amount of Cu, Fe, Mg, Mn were prepared by a gas atomization process. In order to get highly densified Al-Si bulk specimens, the as-atomized and sieved powders were extruded at , Microstructure and tensile properties of the extruded Al-Si alloys were investigated in this study. Relative density of the extruded samples was over 98%. Ultimate tensile strength (UTS) in stress-strain curves of the extruded powders increased after T6 heat treatments. Elongation of the samples was also increased from 1.4% to 3.2%. The fracture surfaces of the tested pieces showed a fine microstructure and the average grain size was about

The microstructural and mechanical properties of Al-Si alloyed powder, prepared by gas atomization fallowed by hot extrusion, were studied by optical and scanning electron microscopies, hardness and wear testing. The gas atomized Al-Si alloy powder exhibited uniformly dispersed Si particles with particle size ranging from 5 to . The hot extruded Al-Si alloy shows the average Si particle size of less than . After heat-treatment, the average particle size was increased from 2 to . Also, mechanical properties of extruded Al-Si alloy powder were analyzed before and after heat-treatment. As expected from the microstructural analysis, the heat-treated samples resulted in a decrease in the hardness and wear resistance due to Si particle growth. The friction coefficient of heat-treated Al-Si alloyed powder showed higher value tough all sliding speed. This behavior would be due to abrasive wear mechanism. As sliding speed increases, friction coefficient and depth and width of wear track increase. No significant changes occurred in the wear track shape with increased sliding speed.