아연(zinc) 분말은 철의 부식을 막아주는 희생양극의 기능으로 자동차, 선박 및 철구조물의 부식을 방지하 는데 널리 사용되고 있다. 그러나 아연 분말은 높은 비중 때문에 수지나 용매 내에서 분산성이 저하되고 빠르게 침전이 일어나는 단점을 가진다. 본 연구에서는 실리카(SiOx)를 미세 아연분말의 표면에 코팅함으로써 아연분말의 물성 및 기능을 개선하고자 하였다. 아연분말의 실리카 표면코팅은 졸-겔법을 사용하였고 SEM/EDS의 표면 및 성분분석과 TEM 단면분석을 통하여 불순물이 잔존하지 않는 실리카 코팅이 성공적으로 형성됨과 그 코팅의 두께를 확인 할 수 있었다. 한편 코팅공정의 반복회수와 평균입도 변화와의 관계를 측정하여 2회까지의 반복코팅이 분산안정성을 유지하는데 효과적임을 확인하였다. 이 밖에 실리카 코팅 아연분말의 진비중(true density) 측정을 통해 코팅 공정에 의해 비중이 20% 이상 감소함을 확인하였고 제타포텐셜 측정으로 실리카 코팅에 의해 아연분말의 분산안정성이 4배까지 증가함을 확인하였다. 마지막으로 질산수용액 담지를 통해 실리카 코팅 아연분말의 내산성 향상 또한 확인하였다. 따라서 본 연구에서 제조된 실리카 코팅 아연분말은 방청 안료의 원료로 적합할 것으로 기대된다.

Cost-effective functional phosphor nanoparticles are prepared by introducing low-cost SiO2 spheres to rareearth phosphor (YVO4:Eu3+, YVO4:Er3+, and YVO4:Nd3+) shells using a sol-gel synthetic method. These functional nanoparticles are characterized by X-ray diffraction, X-ray photoelectron spectroscopy, transmission electron microscopy, and general photoluminescence spectra. The SiO2 sphere occupying the interior of the conventional phosphor is advantageous in significantly reducing the cost of expensive rare-earth phosphor nanoparticles. The sol-gel process facilitates the core–shell structure formation; the rare-earth shell phosphor has strong interactions with chelating agents on the surfaces of SiO2 nanoparticles and thus forms layers of several nanometers in thickness. The photoluminescence wavelength is simply tuned by replacing the active materials of Eu3+, Er3+, and Nd3+. Moreover, the photoluminescent properties of the core–shell nanoparticles can be optimized by manipulating the specific contents of active materials in the phosphors. Our simple approach substitutes low-cost SiO2 for expensive rare-earth-based phosphor materials to realize cost-effective phosphor nanoparticles for various applications.

The sol-gel method is the simplest method for synthesizing monodispersed silica particles. The purpose of this study is to synthesize uniform, monodisperse spherical silica nanoparticles using tetraethylorthosilicate (TEOS) as the silica precursor, ethanol, and deionized water in the presence of ammonia as a catalyst. The reaction time and temperature and the concentration of the reactants are controlled to investigate the effect of the reaction parameters on the size of the synthesized particles. The size and morphology of the obtained silica particles are investigated using transmission electron microscopy and particle size analysis. The results show that monodispersed silica particles over a size range of 54-504 nm are successfully synthesized by the sol-gel method without using any additional process. The nanosized silica particles can be synthesized at higher TEOS/H2O ratios, lower ammonia concentrations, and especially, higher reaction temperatures.

To study the dispersion factors of silica sol prepared from fumed silica powder, we prepared silica sol under an aqueous system using a batch type bead mill. The dispersion properties of silica sol have a close relationship to dispersion factors such as pH, milling time and speed, the size and amount of zirconia beads, the solid content of fumed silica, and the shape and diameter of the milling impellers. Especially, the silica particles in silica sol were found to show dispersion stability on a pH value above 7, due to the electrostatic repulsion between the particles having a high zeta potential value. The shape and diameter of the impellers installed in the bead mill for the dispersion of fumed silica was very important in reducing the particle size of the aggregated silica. The median particle size (D50) of silica sol obtained after milling was also optimized according to the variation of the size and amount of the zirconia beads that were used as the grinding medium, and according to the solid content of fumed silica. The dispersion properties of silica sol were investigated using zeta potential, turbiscan, particle size analyzer, and transmission electron microscopy.

CMP(Chemical Mechanical Polishing) Processes have been used to improve the planarization of the wafers in the semiconductor manufacturing industry. Polishing performance of CMP Process is determined by the chemical reaction of the liquid sol containing abrasive, pressure of the head portion and rotational speed of the polishing pad. However, frictional heat generated during the CMP process causes agglomeration of the particles and the liquidity degradation, resulting in a non-uniform of surface roughness and surface scratch. To overcome this chronic problem, herein, we introduced NaCl salt as an additive into silica sol for elimination the generation of frictional heat. The added NaCl reduced the zata potential of silica sol and increased the contact surface of silica particles onto the sapphire wafer, resulting in increase of the removal rate up to 17 %. Additionally, it seems that the silica particles adsorbed on the polishing pad decreased the contact area between the sapphire water and polishing pad, which suppressed the generation of frictional heat.

PTMSP[Poly(1-trimethylsilyl-1-propyne)]에 TEOS (tetraethoxysilane), TMOS (tetramethoxysilane), MTMOS (methyltrimethoxysilane), 그리고 PTMOS (phenyltrimethoxysilane)의 함량을 0, 15, 20, 30 wt%로 달리하여 졸-겔법을 이용하 여 PTMSP-silica 복합막을 제조하였다. PTMSP-silica 복합막의 알콕시실란 함량에 따른 H2, N2의 기체투과도와 N2에 대한 H2의 이상 선택도를 조사하였다. H2와 N2의 투과도는 알콕시실란 함량이 0∼20 wt% 범위에서는 증가하다가 알콕시실란 함 량이 20∼30 wt% 범위에서는 감소하였다. N2에 대한 H2의 이상 선택도는 TEOS와 PTMOS의 함량이 0∼15 wt% 범위에서 는 감소하였으며, 15∼30 wt% 범위에서는 다시 증가하였다. Robeson upper bound와 비교할 때, PTMSP-silica 복합막은 TEOS 함량이 30 wt%, MTMOS 함량이 20 wt% 그리고 PTMOS 함량이 30 wt%에서 투과도와 이상 선택도가 동시에 향상된 것으로 나타났다.

Carbon nanotube(CNT) plays an essential role in various fields of nano based science and technology. Recently, silica coated CNT composites are interested because they are useful for the optical, magnetical, and catalytic applications. In this report, carboxyl groups were introduced on the MWCNT using nitric acid. In order to maximize the silica encapsulation efficiency, carboxyl groups of MWCNT reacted with a silane coupling agent were used to prepare silica coated MWCNT. Due to their strong interaction between modified MWCNT and TEOS. Silica layer with a controllable thickness was achieved. Silica coated MWCNT were further utilized as the template for the synthesis of hollow silica nanotubes after 800℃ calcination.

In this study, the silica-based hybrid material with high barrier property was prepared by incorporating ethylene-vinyl alcohol (EVOH) copolymer, which has been utilized as packaging materials due to its superior gas permeation resistance, during sol-gel process. In preparation of this EVOH/SiO2 hybrid coating materials, the (3-glycidoxy-propyl)-trimethoxysilane (GPTMS) as a silane coupling agent was employed to promote interfacial adhesion between organic and inorganic phases. As confirmed from FT-IR analysis, the physical interaction between two phases was improved due to the increased hydrogen bonding, resulting in homogeneous microstructure with dispersion of nano-sized silica particles. However, depending on the range of content of added silane coupling agent (GPTMS), micro-phase separated microstructure in the hybrid could be observed due to insufficient interfacial attraction or possibility of polymerization reaction of epoxide ring in GPTMS. The oxygen barrier property of the mono-layer coated BOPP (biaxially oriented polypropylene) film was examined for the hybrids containing various GPTMS contents. Consequently, it is revealed that GPTMS should be used in an optimum level of content to produce the high barrier EVOH/SiO2 hybrid material with an improved optical transparency and homogeneous phase morphology.

2-dimensional silica-silica Continuous Fiber-reinforced Ceramic.matrix Composites (CFCCs) were fabricated by a sol-gel infilitration method that has a changing processing condition, such as the repetitions of infilitration. In order to investigate the relationship between the processing condition and the mechanical properties of composites, the mechanical properties of specimens were measured by means of a 4-point flexural strength test while the evidence of strength degradation were microstructurally characterized. There seemed to be a minimum density value that existed at which the delamination between the fabrics would not occur. In the case that the density of silica CFCCs exceeded 1.55 g/cm3, the flexural strength also exceeded approximately 18 MPa at least. By applying the Minimum Solid Area (MSA) analysis of the porous structure, the correlation between the relative density and the mechanical properties of composites will be discussed.

Silicon carbide whiskers (SiCw) having the diameter in the range of 20-80 nm were synthesised from coconut fibres through sol-gel process. The coconut fibres were impregnated with tetraethoxysilane and methyltriethoxysilane derived sol and pyrolyzed at 1400℃ in argon. X-ray of the pyrolyzed samples showed the formation of β-SiC.

고온에서 수소 분리 회수를 목적으로 silica/alumina 복합 막을 합성하였다. 막의 선택 투과 성능을 향상시키기 위해, sol-gel법에 의한 silica 및 alumina층을 중간층으로 도입하고, 그 위에 강제유동 CVD법에 의한 silica를 합성하였다. Sol-gel법에 의해 alpha-alumina tube에 합성한 gamma-alumina 및 silica 막은 Knudsen 확산 영역의 많은 mesopore를 포함하고 있어서 수소 선택 분리 막으로는 적합하지 못했다. 하지만, sol-gel법에 의해 합성한 silica/gamma-alumina층에 강제유동 CVD법으로 silica를 합성한 결과, 질소 투과 영역의 세공이 완전히 제거되어, 높은 수소 선택성을 가지는 복합 막이 형성되었다. 그 막은 온도에 따라 수소 투과 속도가 증가하여 450℃에서 5.57times10-8molm2sLPa1의 수소 투과 속도와, 9.52 kJ/mol의 활성화 에너지를 나타냈다. 분자체 효과에 의해 질소 투과가 완전히 배제되고, 수소만 선택적으로 투과되는 silica/alumina 복합막이 성공적으로 합성된다.

The transparent organic-inorganic hybrid films were prepared by the Sol-Gel process. PVP(polyvinylpyrrolidone) was used in organic component and TEOS(tetraethoxysilane) was used in inorganic component. HCI, CH3COOH, and NH4OH were used as the Sol-Gel catalyst. The characteristics according to not only the variation of organic and inorganic contents but also the variation of catalyst species and contents were investigated. On the whole, the compatibility was remained between organic and inorganic components, and also as the TEOS contents were increased, mostly the transparency and the mechanical, thermal properties were improved. In addition, as content of catalysts was increased, the films showed characteristics that were closer to PVP than silica. Although the transparency of films was preserved in HCI and CH3COOH, only the film containing more than 40wt% TEOS in NH4OH showed different phenomena.

Transparent films were prepared using the sol-gel process by mixing TEOS with PVA solution that was solved in EtOH and distilled water homogeneously. HCl, CH3COOH and NH4OH were used as catalysts of the sol-gel process, and for improving the flexibility of films glycerol was used as plasticizer. In case of each catalyst, transparency and tensile strength were increased, and glass transition temperature (Tg) was shifted to higher temperature with increasing TEOS ratio. Also, in case of adding the plasticizer, the flexibility of films was increased. On the contrary, transparency, thermal stability and tensile strength were decreased with increasing HCl and NH4OH ratio. Also, the range of being made of film type was expanded when CH3COOH was used than HCl and NH4OH.

In this study we propose an effective method, Coating processing methods, which can improve the quality of recycled aggregate relatively easily without new equipment investment and complex treatment process and verify the improved effect using the devised method, Coating processing methods. To attain the research aim we used adequately diluted silicate solution for coating and carried out several property valuation for twelve types of material with different coating method. Also we formed concrete with coated aggregates which showed the best property. In conclusion the aggregates with the method of repeated impregnation in the silicate and drying showed the most excellent quality while other coating methods also resulted in an improvement of aggregate quality but failed to meet the KS Standard. Lastly with the optimal material we could obtain the approved compressive strength from the concrete allowing it to be utilized for road facility of which standard compressive strength of design is under 24MPa.

Two types of polyimide/silica composite films were prepared using sol-gel method through hydrolysis and polycondensation of tetraethoxysilane (TEOS) with the polyamic acid (PAA) and end-capped PAA solution. Samples were characterized by the means of differential thermogravimetry, X-ray diffractometry, scanning electron microscopy, universal test, impedance analyzer, chemical resistance test, etc. All of the PAA/silanol solutions heat-treated at 300℃ for 6h were transformed to polyimide/silica composites. It has been demonstrated that the properties of polyimide/silica composites were affected by the amount of silica addition and the bond type existed between polyimide and silica.