본 논문에서는 좌굴에 취약한 장대레일의 거동 특성을 검토하였다. 우선 횡방향 저항성을 가지는 장대레일의 이론적인 좌굴 하중을 제시하였다. 다음으로는 장대레일의 좌굴강도에 영향을 미치는 요인을 검토하였다. 도상 구간과 무도상 철도판형교 구간에 걸쳐 서 장대레일이 부설되어 있는 경우에 무도상 구간의 횡방향 저항력을 무시하여 현재 다수 공용중인 무도상 철도판형교의 연장만큼을 무도상 구간으로 적용하여 장대레일에 좌굴하중을 유한요소 모델을 이용하여 산정하였다. 본 연구를 통하여 도상구간과 무도상 철도판 형교 구간에 걸쳐서 부설된 장대레일에 발생하는 온도변화에 따른 축력에 저항하기 위한 무도상 구간의 최소 횡방향저항력 및 유효좌 굴길이계수()를 제안하였다.

본 연구에서는 용접 여부에 따른 세 가지 유형의 철계-형상기억합금(Fe-Shape Memory Alloys, Fe-SMA)의 고주기 피로 거동에 대한 실험적 연구를 수행하였다. 본 연구를 위해 사용된 Fe-SMA은 스위스 EMPA에서 개발된 Fe-SMA으로, Fe-17Mn-5Si-10Cr-4Ni-1(V,C)의 화학적 조성을 가진다. 용접 여부 및 열처리 여부를 변수로 한 비용접, 용접, 열처리된 용접 시편이 ASTM E606/E606M 표 준에 따라 제작되었다. Fe-SMA의 재료적 특성을 평가하기 위해 직접 인장 실험 및 회복 실험이 수 행되었으며, 용접된 Fe-SMA의 피로 거동 평가를 위해 응력 진폭에 따른 피로 시험이 수행되었다. 피 로 시험은 최대 응력 수준을 Fe-SMA 극한 인장강도의 약 70%인 700MPa에서부터 100MPa씩 감소 시키며, 200MPa의 응력 범위까지 수행되었으며, 응력비(R)는 0으로 설정되었다. 피로 한계는 ASTM E1823-13에 따라 하중 반복 횟수 200만 회를 기준으로 하여 각 시편의 피로 한계를 확인하였다.

In the pressurized water nuclear reactors (PWRs), the upper and bottom head penetration nozzles, the geometric asymmetry of the welded part increases from the center to the outer part, increasing the possibility of defects. For this reason, it is important to perform early detection and management through analysis of defects occurring in the welded parts of upper and bottom penetration nozzles of reactor vessel. However, it is very difficult to operate boat sampling of the welding area because the spacing of the penetration nozzle of the bottom head of the reactor is very narrow. In addition, it is more difficult to collect welded specimens of bottom penetration nozzles by electrical discharge machining in a boric acid water environment of nuclear reactor. In this work, to overcoming these technical difficulties, we developed a boat sampling robot system, which is composed of the specimen collection electrode head, borate-mediated discharge electrode and control system. Also, we performed basic performance tests and summarize the results.

The spent fuel storage canister is generally made of austenitic stainless-steel and has the role of an important barrier to encapsulate spent fuels and radioactive materials. Canister near coastal area has welding lines, which have high residual tensile stresses after welding process. Interaction between austenitic stainless steel and chloride environment forms detrimental condition causing chloride induced stress corrosion cracking (CISCC) in canister. Reducing or eliminating tensile stress on canister can significantly decrease probability of crack initiation. Surface stress improvement works by inducing plastic strain which results in elastic relaxation that generates compressive stresses. Surface stress improvement methods such as burnishing process can effectively prevent for CISCC of canister surfaces. In this study, burnishing treatment has been evaluated to control residual tensile stress practically applicable to atmospheric CISCC for aging management of steel canisters. Burnishing process was selected as a prevention technology to CISCC of stainless steel canisters to improve resistance of CISCC through enhancement of surface roughness and generation of compressive residual stress. SUS 316 SAW (Submerged Arc Welding) specimens were burnished with flat roller and round roller after manufactured and assembled on CNC machine using base plate. The burnishing test results showed that the surface roughness of SUS 316 SAW welded specimens after roller burnishing of pass No. 5 was improved with 85% with flat roller and 93% with round roller, individually. Surface roughness showed the best state when burnished at pressure of 115 kgf, feeding rate of 40 m/stroke and pass No. of 5 turns with round roller. The surface of SUS 316 SAW welded specimens had much high residual compressive stress than yield stress of SUS 316 materials with roller burnishing treatment, independently of kinds of roller. The surface of the welded specimen by round roller burnishing showed smaller compressive stress and deeper stress region than in the surface of flat round roller burnishing. The roller burnished canister with good surface roughness could reduce the number of crack initiation sites and the high residual compressive stress formed on the welded surface might prevent the crack initiation by reducing or eliminating tensile residual stress in the weld zone, finally leads to excellent CISCC resistance. The crack growth behavior of SUS 316 welded specimens will need to investigate to evaluate the corrosion integrity of the canister materials under chloride atmosphere according to burnishing treatment.

In this study, molten salt experiments were performed using a multi-purpose molten salt experimental loop to evaluate the corrosion and thermodynamic properties of the molten salt. The multi-purpose molten salt experimental loop is made of 1-inch austenitic 316 stainless steel, and 1/4-inch austenitic 316 stainless steel tubes were welded on the surface of a 1-inch pipe to measure temperatures of molten salt. During the experiment, the molten salt leaked due to corrosion of the welded part of the 1/4-inch tube connected to the 1-inch pipe. Therefore, the cause of corrosion damage of the leaked welded part was analyzed. The effect of NaCl-MgCl2 salt selected as the molten salt on corrosion failure was considered. And based on the operation data of molten salt experiments, the time of occurrence of the issue was estimated. Lastly, the cause of corrosion failure was estimated by comparing and analyzing the pipe shape before and after failure using SEM-EDS.

I propose an algorithm to detect defects in the production of wire mesh using computer image processing. The process is explained as follows, First reading consecutive frames coming through the camera, then the preprocessing process is performed. Second calculate the absolute difference between the two images to distinguish the moving wire mesh from the unnecessary background image. Third based on the past moving data of the welded wire mesh, predict and track future movement. As a result of observing the samples of some defective welded wire mesh products, it was confirmed that the horizontal line of the defective wire mesh had a higher height value of the tracked wire netting. Therefore it is possible to judge whether there is a defect or not at the same time without any additional process to judge. Finally, shear strength test were performed on the welds determined to be normal products by the algorithm proposed in this paper, so that I could verify the reliability and validity of the proposed algorithm.

콘크리트가 충전된 강관 합성기둥은 화재 시 내부 콘크리트가 내력을 견딜 수 있어 높은 하중을 받는 건축물에 적용되고 있으나 높은 내화성능을 요구하는데 반해 이를 평가할 수 있는 방법은 제한되어 있다. 본 논문에서는 폭 700mm 이상인 무피복 대형합성기둥의 온도분포를 확인하기 위해서 수평가열로에서 3시간 내화실험을 수행하고 이후에 압축실험에 수행하여 잔존내력을 확인하였다. 실험 결과 3시간의 화재 노출 후에 폭 700mm 대형합성기둥은 57%의 잔존내력을 가지는 것으로 나타났으며, 재료의 화재 강도저감만을 고려한 잔존내력 예측은 내력을 낮게 평가하는 것으로 나타났다.

알루미늄합금 6061-T6 판재에 대하여 마찰교반용접과 텅스텐 이너트 가스 용접의 교차 용접부의 미세조직과 기계적 특성에 있어서 용접 순서의 영향을 분석하기 위한 시험편을 성공적으로 제작하였다. FSW-ED 시험편이 다른 조합들보다 가장 좋은 기계적 특성을 나타내었다. 흥미롭게도, TIG-FSW ED 시험편이 FSW-TIG ED 시험편보다 높은 인장강도를 나타내었다. 용접부 경도의 경우, FSW 시편이 TIG-FSW 및 FSW-TIG 시험편보다 높은 값을 나타내었고, TIG-FSW 시험편이 FSW-TIG 시험편보다 높은 값을 나타내었다. FE-SEM을 이용한 인장 파면에 대한 관찰을 통하여, 모든 시험편에서 연성파괴를 나타내는 다양한 크기의 딤플들이 관찰되었다. FSW-TIG 시험편의 파면에서는 용융지(熔融池) 표면 영역에서 기공들이 관찰되는 반면, TIG-FSW 시험편에서는 기공의 형성은 관찰되지 않았다. 경도와 미세조직의 결과를 통해 TIG-FSW 공정이 FSW-TIG 공정보다 높은 인장강도를 확보할 수 있는 공정임을 확인하였다.

A gasketed plate heat exchanger(GPHE) requires a much smaller installation space than a shell & tube heat exchanger because of its compact and good thermal performances. However, GPHEs have a disadvantage of being relatively vulnerable to high temperature and pressure due to rubber gaskets. To overcome a GPHEs’ disadvantage, Welded Block type Plate Heat Exchangers(WBPHE) have been developed. The flow pattern and heat transfer principle of WBPHE are very similar to GPHEs, so they are very compact and can be applied to high temperature and pressure. In this study, the structure and characteristics of WBPHE are briefly introduced, and its thermal performances were conducted experimentally using hot and cold water in the Reynolds number’s range from 5,500 to 10,000. Test results were compared with the experimental correlations of other researchers, which shows that significant deviations were noticed in the heat transfer coefficient predictions with a deviation range from 31% to 85%. The previous friction factor correlations also predicted the current results with big errors from 25% to 45%. These deviations are expected to be due to different chevron angles between previous studies and the current study, and also the end-plate effect is expected to be one of the potential causes that led to these deviations.

Since the directly bonded interface between TiAl alloy and SCM440 includes lots of cracks and generated intermetallic compounds(IMCs) such as TiC, FeTi, and Fe2Ti, the interfacial strength can be significantly reduced. Therefore, in this study, Cu is selected as an insert metal to improve the lower tensile strength of the joint between TiAl alloy and SCM440 during friction welding. As a result, newly formed IMCs, such as Cu2TiAl, CuTiAl, and TiCu2, are found at the interface between TiAl alloy and Cu layer and the thickness of IMCs layers is found to vary with friction time. In addition, to determine the relationship between the thickness of the IMCs and the strength of the welded interfaces, a tensile test was performed using sub-size specimens obtained from the center to the peripheral region of the friction-welded interface. The results are discussed in terms of changes in the IMCs and the underlying deformation mechanism. Finally, it is found that the friction welding process needs to be idealized because IMCs generated between TiAl alloy and Cu act to not only increase the bonding strength but also form an easy path of fracture propagation.

We evaluate the properties of friction welded STK400 steel tube in terms of the relationship between microstructures and mechanical properties. Friction welding is conducted at a rotation speed of 1,600 rpm and upset time of 3-7 sec for different thicknesses of STK 400 tubes. To analyse the grain boundary characteristic distributions(GBCDs) in the welded zone, electron backscattering diffraction(EBSD) method is introduced. The results show that a decrease in welding time (3 sec.) creates a notable increase grain refinement so that the average grain size decreases from 15.1 μm in the base material to 4.5 μm in the welded zone. These refined grains achieve significantly enhanced microhardness and a slightly higher yield and higher tensile strengths than those of the base material. In particular, all the tensile tested specimens experience a fracture aspect at the base material zone but not at the welded zone, which means a soundly welded state for all conditions

In this study, Equivalent fracture strain and Fracture energy were evaluated with the small punch test(SP test) for friction stir welded(FSW) Al6061-T6 sheets. With the three rotation speeds and the three feeding rate, The nine different conditions of FSW were prepared for the SP test. The SP test specimens were manufactured and tested on the advancing side, center, and retreating side to the tool rotation direction. From the SP test data, the equivalent fracture strain and the fracture energy were analyzed. The high value of equivalent fracture strain was attained form tool rotational speed 900RPM and feeding rate 330mm/min. It is found that its characteristic is about 14% higher than the value of condition 1100RPM-330mm/min that have the lowest value. The high value of fracture energy was obtained from the tool rotation speed 900RPM and feeding rate 330mm/min. The lowest fracture energy, which from 1000RPM-300mm/min, was approximately 16% difference to the highest value.

This study develops numerical model of mega composite columns in fire and investigates the residual areas using 500℃ isotherm method and residual capacity of mega composite columns after 3 hours. In order to perform heat transfer analysis, thermal properties of steels and concrete were adopted from Eurocodes. In addition to, the temperature distributions of composite columns with respect to fire tests were compared with numerical analysis results. As a result, residual capacity of mega composite column with 1m width remained more than 45%. The residual capacity of mega composite column was only increased to 2.3∼2.6% with the use of additional rebars.

스폿 용접 접합의 삼차원 모델링을 위하여 강한 불연속이 내장된 유한요소를 사용하였다. 스폿 용접의 기하학적 형상을 유한요소망 대신 요소에 내장된 불연속 면에서의 특수한 응집 법칙을 이용하여 표현하였다. 이를 통하여 기존의 적응적 유 한요소망을 이용하는 접근법과 달리 스폿 용접의 국부적인 형상에 독립적인 유한요소망을 구성할 수 있다. 또한, 스폿 용접 의 형상을 명시적으로 고려하여 모델링함으로써 기존의 점 구속조건을 이용하는 접근법과 달리 망 독립적인 해를 얻을 수 있다.

This study was carried out to evaluate the developed microstructures and mechanical properties of friction welded A6063 alloy. For this work, specimens were prepared at a size of 12 mm Ø × 80 mm, and friction welding was carried out at a rotation speed of 2,000 RPM, friction pressure of 12 kgf/cm² and upset pressure of 25 kgf/cm². To perform an analysis of the grain boundary characteristic distributions, such as the grain size, orientation and misorientation angle distributions, the electron back-scattering diffraction method was used. In addition, in order to identify the dispersed intermetallic compounds of the base and welded materials, transmission electron microscopy was used. The experimental results found that the application of friction welding on A6063 led to significant grain refinement of the welded zone relative to that of the base material. Besides this, intermetallic compounds such as AlMnSi and Al2Cu were found to be dispersed with more refined size relative to that of the base material. This formation retains the mechanical properties of the welds, which results in the fracture aspect at the base material zone. Therefore, based on the developed microstructures and mechanical properties, the application of friction welding on A6063 could be used to obtain a sound weld zone.