A study on cluster ionizer for passenger automotive. This study is technical study which is performance, reliability, manufacturing method and productivity of cluster ionizer. Cluster ionizer function is comfortable compartment which eliminated of anti-virus, ordor, etc. This study on cluster ionizer which is manufacturing method, performance, reliability, production technology is mass production for automotive
Britsh StandardBS 7991)에 명시된 DCB 시험편을 본 연구에 맞게 수정 후 두께 25mm, 35mm, 45mm, 55mm, 그리고 65mm의 DCB시험편을 제작하였다. 이 후 시험편을 Single-lap 방식으로 접착한 후 정적실험에서 도출된 최대 전단력을 각 시험편에 10Hz로 피로하중을 가하였다. 실험 결과값에 대한 수치해석적 검증을 하고자 상용 해석 프로그램인 ANSYS를 통해 실험과 동일한 시험편과 조건 하에 해석을 수행하였다. 접착력 해석을 하기 위해서 Mesh의 절점(node)들의 관계가 매우 중요하기 때문에 접착된 부분의 모든 절점들은 동일 선상에 있게 Mesh를 형성하였다. 실험 결과와 해석 결과를 비교해 본 결과 피로하중이 약 200cycle 반복되었을 때 최대 등가응력이 발생 하였고, 이때 전단방향으로 변위가 약 11mm 진전 된 것을 볼 수 있었다. 이후 4000cycle가량 피로하중이 반복 될 동안 변위는 일정하게 점점 증가한 후 피로하중이 약 4800cycle 반복 되었을 때 실험과 해석 데이터 모두 접착계면에서 완전한 전단 파괴가 일어난 것을 볼 수 있었다. 이때 변위는 약 20mm 진행 되었다. 해석을 통해 실험 데이터를 검증해 본 결과 두 결과 값은 완전 하게 같지는 않지만 유한요소법 해석 결과에 대한 신뢰를 확보 할 수 있었다. 이는 실제 구조물에 실험 없이 간단한 재료 물성치만으로도 해석을 통하여 구조적 안전성을 알아 볼 수 있는 한 방법이 될 수 있을 것이라고 사료된다.
In this study, a large modulus of elasticity of the titanium alloy in use, to create artificial hip stress shielding effect appears to reduce the head portion is excellent in the strength of Ti-6Al-4V, making bone pusher which requires low elastic modulus relative modulus of pure titanium grade 2, using a small two metal after welding by explosion welding hip was made. Explosion pressure welding by the welding region with respect to the mechanical properties and the tissue was observed.
In case of many products placed on the production line in automobile production, some line is personnel visually identifiable, such as CCTV, while the rest areas is not identifiable. However, because the position of accidents is not scheduled and every accidents should be analyzed at every point, every accidents is not easy because you need to an immediate response. The record cause of the accident is difficult to understand, not until after the accident for the accident cause analysis of fragmentary and mechanical information so that future accidents have difficulty measures be established. To prevent this, the car accident occurred in the manufacturing plant personnel to deploy and monitor in every area of enterprise is too burdensome labor costs too high. In this study, automated car production plant and load transfer system crash, accident collision and records are available for real-time wireless transmission, the administrator determines that situation can be immediately developed the electronic mono rail system(EMS). You will start to develop the control of EMS and stop control is critical for the correct parts first perform CAE analysis to develop a prototype.
본 연구에서는 텅스텐합금강의 상부구조와 폴리에틸렌소재로 구성된 하부구조의 인공관절이 하중을 받았을때의 인공관절의 하중분포와 인공관절의 설치를 위한 지지구멍에 가해지는 응력분포에 대하여 유한요소해석을 통하여 결과값을 도출하였으며, 실물을 이용한 다음 실험을 위한 기초자료를 얻을 수 있었다. 이를 통하여 나온 해석결과의 하중분포는 텅스텐합금의 상부구조가 모서리 끝부분부터 하중이 집중되어 크랙이 발생하며 이는 의학계에 보고된 인공관절파손에 의한 조직괴사사례와 그 거동이 일치 하였다.
A study on air bag filter for passenger car which is manufacturing preocess and method of very important one of the components. The manufacturing equipment consists of various component which nitting cam, nitting knife, rollers. The development target is weight reduction of metal filter, reduction of process.
This development is non-destructive machine using X-Ray source about detecting outline faults of small-middle products. This machine is supplement of previous X-Ray equipment. This machine is satisfaction of needs for customers using X-Ray machine of a line detector for weakness. This research is for design and manufacturing of X-Ray apparatus. This machine is measuring below a meter. This research is a major ripple effect for other industries except car-industry.
본 논문에서는 탄소 섬유 강화 플라스틱 샌드위치 복합재료의 시뮬레이션 해석을 통해 기계적 충격특 성에 대해 연구를 하였다. 스트라이커에 30 J, 60 J, 100 J의 충격에너지를 부여하여 고정 된 시험편에 충격을 가했다. 시뮬레이션 해석 방법은 ANSYS를 이용하여 실제와 같은 경계조건을 주며 유한요소해 석을 진행하였다. 그 결과는 100J의 충격에 에너지를 가해졌을 때 스트라이커가 시험편을 완전히 관통하는 모습이 보이고 충격에너지 30J과 60J일 때는 스트라이커가 시험편을 관통하지 않았다. 본 연구의 결과로 탄소 섬유 강화 플라스틱과 알루미늄 폼으로 조립한 복합재료의 구조적 안전성을 예측과 구조적 안전성이 높이는 사료가 된다.
Recently, the automobile industry need environmental standards and demands decrease of vehicle weight to reduce the environmental pollution. magnesium-Aluminum cast alloys are of commercial importance because of their various applications in the automotive industry. These alloys offer a combination of a high degree of achievable strength with excellent castability, light weight and good machinability with regard to both permanent molds and die castings forming. This paper show oxide distribution and deformation on casting condition of Mg elbow support. Moreover the microstructure of Mg elbow support is observed in the integrity assessment of porosity for nondestructive radiation x-ray.
차량, 수송, 조선 등 많은 산업이 발전함에 따라 기계장치를 구성하고 있는 각종 재료의 특성 또한 날로 발전하고 있다. 과거 단순 강만 사용하여 기계를 설계하던 것과 달리 현재는 특수합금강과 복합재료를 사용하여 기계의 성능을 향상시키고 있다. 이처럼 많은 산업 분야에서 재료의 특성을 파악하여 적시 적소에 사용하여 기계를 설계하는 것은 기계설계자들에게 매우 중요한 과제가 되었다. 본 논문에서는 알루미늄 폼 복합재료로 된 TDCB(이중외팔보) 시험편의 파괴 거동을 시뮬레이션 해석과 실험 검증하였다. 실험과 해석에 사용된 모델은 영국 공업규격과 ISO국제규격에 의거한 3D 형태로 하였다. θ=12°일 때의 해석 결과로 한쪽 Beam이 일정한 속도로 이동하면서 접착력에 대한 반력이 발생하는데 Beam이 약 5mm 이동하였을 때 약 270N의 최대 반력이 나타나는 것을 볼 수 있다. 본 연구에서는 실험과 유한요소법을 통한 비교분석으로 물성데이터를 확보하고, 실험결과와 해석결과의 유사성을 검증하여 보다 쉽고 빠른 소재의 특성을 파악하는 방법을 검증해 보았다.
The present authors recently gave an analytical method for estimating three spring constants Kr, Ks, and Kt, for sidewall stiffnesses of radial tires. These represent the radial, lateral, and in-plane rotational directions respectively. The method is based on netting theory with special consideration to stiffness of the rubber matrices in the sidewall These theoretical results were verified by experiment to have sufficient accuracy. In order to confirm the availability of these spring constants, the twisting stiffness Rt of a radial tire has been analyzed in the present paper by using a spring-supported ring model. An explicit formula for Rt, expressed in terms of the three components of the spring constant, was obtained. Experiments were conducted on a 175SR14 radial tire by increasing the inflation pressure while keeping the tread circumference constant. The theoretical results agreed well with the experimental results. A related problem is also referred to; this is the forced lateral vibration with fundamental eigen-modes of the inflated sidewall-rim system when the tread is fixed. Eigen-frequencies calculated by using those spring constants coincide well with the experimental results.
In this study, numerical simulation has been conducted to investigate flow characteristics in air supply room for container vessels by a 3-dimension numerical simulation. A commercial CFD program, FLUENT, is used on the analysis. It is shown that the air supply efficiency in this room can be improved by changing position of axial fan, even though other conditions still remain unchanged.
Biodiesel as an alternative fuel for diesel engine has a great possibility to solve the problem such as air pollution caused by exhaust gas emission of the automobile. In this study, the usability of new concept (non-esterfication) biodiesel fuel as alternative fuel is investigated in indirect injection diesel engine. New concept biodiesel fuel has no glycerin generated by esterfication process and reduces the 20 percent of cost because no use methanol in the production process. Experiments were conducted by using the four blends with different volumetic percentage of biodiesel (0, 20, 50 and 100) in baseline diesel fuel. The smoke emission of biodiesel fuel was reduced in comparison with diesel fuel, but power, torque and brake specific energy consumption was similar to diesel fuel.
The machine tool has been widely applied to manufacture and trial production in many machinery industry. Blast induced ground vibration may cause an environmental impact such as damage on adjacent structures and facilities. In order to evaluate the influence of blast induced vibration on the machine tools, we measured the blast vibration and vibration of machine tools. Based on the evaluation, we suggest that the influence of the blast vibration on the accuracy of machine tools.
The heat transfer characteristics of laminar syngas-fuel/air mixture with 10% hydrogen content impinging normally to a flat plate has been conducted experimentally. There were investigated by the effects of impinging distance, Reynolds number and equivalence ratio as major parameters on heat fluxes of stagnation point with the direct photos and data acquisitions from heat flux sensor. There were 3 times of maximum and 2 times minimum heat flux of stagnation point with respect to the impinging distance for the investigation of Reynolds number and equivalence ratio effect. The heat transfer characteristics between the stagnation and wall jet region in radial heat flux profiles was also investigated by the heat flux profiles.
Pneumatic exercise equipment is a device used for physical exercise. The difference to regular weights or exercise equipment is that the weight stacks, wires and other moving parts are replaced with a pneumatic cylinder whose resistance can be adjusted with air pressure. In this study, power pattern of the equipment in the various pneumatics and the effectiveness of the system were investigated.
Numerical modeling has been carried out to analyze thermal characteristics for laser diode welding machine. Laser diode welding machine performance is largely affected by the applied current and welding period. Unsteady thermal characteristics near the laser diode welding cap has been analyzed, and most simulations were performed after applying electrical current for the duration from 0.1 to 0.5 second. Those results from this study could be applicable to the design of optimal operating condition for the laser diode welding machine system.
It is intended to develop an experimental apparatus which can visualize flow patterns in condensate water reuse system with various cross sections. PVC particles on fluid surface help to obtain clear flow images. The flow region that were found in the experiments are steady, unsteady and significantly-mixed flows.
The object of this paper is investigate noise source at metal material product manufacturing plant and create noise map for predict noise. The plant is located close to a residential area, and residents noise exposure damage expected. Through this research 68 points noise sources were measured. And according to analysis result, 30 percent of noise sources are measured above 90dB(A). Based on this measurement results were create a noise map, and comparison between the predicted noise and the background noise. The noise maps were calculated by noise prediction software using measurement data, GIS data, ESRI SHP files and actual survey data. As a analysis result, metal material products manufacturing plants are will have an effect by noise on the nearby residential area.