세계 각국은 온실가스 배출을 줄이기 위하여 활발한 노력을 하고 있다. 한국도 노후화된 석탄발전을 폐지하고 LNG 발전으로 전환하는 정책을 추진하고 있다. 그러나, 한국은 가스터빈 제작 기술이 국산화되지 않아서 해외 제작사로부터 전량 수입하여 설치하고 있다. 따라서, 본 논고에서는 가스터빈 발전산업에 대한 국내·외 환경을 살펴보고, 이를 기반으로 PEST-SWOT-AHP 방법론을 적용하여 한국형 가스터빈 기술개발 및 보급 확대 추진전략을 제안하였다. 연구결과, 한국형 가스터빈 기술개발과 보급 확대 전략은 1) 가스터빈 기술개발 및 사업화 촉진을 위한 발전공기업의 역할 강화, 2) 온실가스 감축을 위한 LNG 발전 비중 확대, 3) 정부의 적극적인 가스터빈 산업 생태계 조성 노력, 4) LNG 발전소 건설에 대한 국민 공감대 형성 등으로 요약할 수 있다.
As the capacity of renewable power generation facilities rapidly increases, the variability of electric power system and gas turbine power generation is also increasing. Therefore, problems may occur that require urgent repair while the gas turbine rotor is stopped. When the gas turbine rotor turning is stopped and then restarted, if the turning period is not appropriate, severe vibration may occur due to rotor bending. As a result of the experiment, it was confirmed that normal operation is possible when the gap data measured at the start of rotor turning after maintenance work is similar to the existing value. And the vibration value at the start of rotor turning was lower as the rotor temperature was lower or the stop period was shorter.
In a steam turbine system for nuclear power plant, the exhaust loss consists of leaving loss, hood loss, turn-up loss and restriction loss. The exhaust loss during rated power operation of steam turbine equipment is inevitable, but it can be optimized by several factors such as last stage blade length, condenser vacuum and steam velocity. In this paper the relationship between the exhaust loss and electrical output of domestic nuclear power plants was quantitatively evaluated, and ways to reduce this loss were considered.
우리나라 열병합 발전소에서 운영되고 있는 최신 증기터빈의 출력과 효율 향상을 위한 첫 번째 기술적인 진보는 고온, 고압의 증기를 사용할 수 있는 소재 개발의 진척이라고 할 수 있다. 소재의 발전과 더불어 증기터빈의 내부효율 향상을 위한 설계적 노력의 결실 로 높은 효율의 증기터빈이 제작되었다. 오랜 기간 운전 중인 증기터빈의 내부효율은 기계적 수명의 한계로 점차 손실이 발생하고 효율 과 출력이 떨어지게 된다. 이러한 이유로 본 연구에서는 상용프로그램을 이용하여 열병합 발전소용 고압(HP)-중압(IP) 증기터빈의 증기유 로 성능해석을 수행할 수 있는 모델을 개발하고 성능계산 방법을 제시하고자 한다. 증기터빈의 복잡한 성능계산방식으로 인해 증기터빈 실무자들에게 실질적으로 유용한 참고문헌이 될 수 있도록 주요 변수들을 제시하였다. 또한 증기터빈 성능계산에 필요한 열정산도 분석 과 증기터빈 성능계산 결과의 적합성을 성능시험 결과와 비교 확인하였다.
High-temperature oxidation of a Ni-based superalloy was analyzed with samples taken from gas turbine blades, where the samples were heat-treated and thermally exposed. The effect of Cr/Ti/Al elements in the alloy on high temperature oxidation was investigated using an optical microscope, SEM/EDS, and TEM. A high-Cr/high-Ti oxide layer was formed on the blade surface under the heat-treated state considered to be the initial stage of high-temperature oxidation. In addition, a PFZ (γ’ precipitate free zone) accompanied by Cr carbide of Cr23C6 and high Cr-Co phase as a kind of TCP precipitation was formed under the surface layer. Pits of several μm depth containing high-Al content oxide was observed at the boundary between the oxide layer and PFZ. However, high temperature oxidation formed on the thermally exposed blade surface consisted of the following steps: ① Ti-oxide formation in the center of the oxide layer, ② Cr-oxide formation surrounding the inner oxide layer, and ③ Al-oxide formation in the pits directly under the Cr oxide layer. It is estimated that the Cr content of Ni-based superalloys improves the oxidation resistance of the alloy by forming dense oxide layer, but produced the σ or μ phase of TCP precipitation with the high-Cr component resulting in material brittleness.
Gas turbine engines are widely used as prime movers of generator and propulsion system in warships. This study addresses the problem of designing a DS-based PID controller for speed control of the LM-2500 gas turbine engine used for propulsion in warships. To this end, we first derive a dynamic model of the LM-2500 using actual sea trail data. Next, the PRC (process reaction curve) method is used to approximate the first-order plus time delay (FOPTD) model, and the DS-based PID controller design technique is proposed according to approximation of the time delay term. The proposed controller conducts set-point tracking simulation using MATLAB (2016b), and evaluates and compares the performance index with the existing control methods. As a result of simulation at each operating point, the proposed controller showed the smallest in , which means that the rpm does not change rapidly. In addition, IAE and IAC were also the smallest, showing the best result in error performance and controller effort.
로터 블레이드는 조류발전 터빈의 매우 중요한 구성 요소로서, 해수의 높은 밀도로 인해 큰 추력(Trust force)와 하중(Load)의 영 향을 받는다. 따라서 블레이드의 형상 및 구조 설계를 통한 성능과 복합소재를 적용한 블레이드의 구조적 안전성을 반드시 확보해야 한 다. 본 연구에서는 블레이드 설계 기법인 BEM(Blade Element Momentum) 이론을 이용해 1MW급 대형 터빈 블레이드를 설계하였으며, 터빈 블레이드의 재료는 강화섬유 중의 하나인 GFRP(Glass Fiber Reinforced Plastics)를 기본으로 CFRP(Carbon Fiber Reinforced Plastics)를 샌드위치 구조에 적용해 블레이드 단면을 적층(Lay-up)하였다. 또한 유동의 변화에 따른 구조적 안전성을 평가하기 위해 유체-구조 연성해석 (Fluid-Structure Interactive Analysis, FSI) 기법을 이용한 선형적 탄성범위 안의 정적 하중해석을 수행하였으며, 블레이드의 팁 변형량, 변형 률, 파손지수를 분석해 구조적 안전성을 평가하였다. 결과적으로, CFRP가 적용된 Model-B의 경우 팁 변형량과 블레이드의 중량을 감소시 켰으며, 파손지수 IRF(Inverse Reserce Factor)가 Model-A의 3.0*Vr를 제외한 모든 하중 영역에서 1.0 이하를 지시해 안전성을 확보할 수 있었 다. 향후 블레이드의 재료변경과 적층 패턴의 재설계뿐 아니라 다양한 파손이론을 적용해 구조건전성을 평가할 예정이다.
Most of the steam turbine control valves used for the fossil and nuclear power plants operation in South Korea were developed by GE (General Electric) and manufactured by DHIC (Doosan Heavy Industry Company). For may years, DHIC have tried to develop their own technologies related to the power generation. DHIC has launched many R&D projects and ‘Development of a Control Valve Flow Code for Steam Turbine Operation Control of Fossil Power Plant’ was one of the R&D projects. Through our project, we accomplished the experimental method to obtain a steam turbine control valve characteristic curve using the atmospheric air and the reduced model instead using the steam and the real model. Also, we developed the correction method to calculate the real steam mass flow rate from the characteristic curve obtain by the experiment. In this paper, the effectiveness of the correction method was reviewed and it was concluded that the corrected mass flow rate complies well with the real steam mass flow rate.
The waterpower generation of the dam generates electricity by revolving the turbine through a water pipe using the difference of high/low of water, the revolving turbine makes an occurrence a terribly loud noise. Accordingly, in the water turbine generator room located on such hydroelectric generator, since a mutual communication is not establish properly when working, they are suffering many difficulties, and it is real state that such noise damages even to those workers in the office of power plant. Since the most of dam water turbine generator room built in domestic country had used the finishing materials of a huge volume and a high reflexibility, it is carrying more amplifying function with the turbine noise arising when generates the electricity. Therefore, there is not only a difficulty for mutual communication among those workers in the workplace, but also it becomes an obstruction factor for working even to the workers in the adjacent office, and because they are suffering the mental and physical damages, it is actual state that a noise-reduction measure is urgently needed. As a result of the study, on the object with the dam hydraulic turbine dynamo room in which an acoustic defect is being occurring, this Study has conducted the Psycho-Acoustics Experiment about the Delivery of Voice Information using Auralization Technique that can experience the Virtual Acoustic Field. It is considering that such study result could be used usefully for improvement of the Voice Definition when construction the dam hydraulic turbine dynamo room, in the future.
In this study, defects generated in the YSZ coating layer of the IN738LC turbine blade are investigated using an optical microscope and SEM/EDS. The blade YSZ coating layer is composed of a Y-Zr component top coat layer and a Co component bond coat layer. A large amount of Cr/Ni component that diffused from the base is also measured in the bond coat. The blade hot corrosion is concentrated on the surface of the concave part, accompanied by separation of the coating layer due to the concentration of combustion gas collisions here. In the top coating layer of the blade, cracks occur in the vertical and horizontal directions, along with pits in the top coating layer. Combustion gas components such as Na and S are contained inside the pits and cracks, so it is considered that the pits/cracks are caused by the corrosion of the combustion gases. Also, a thermally grown oxide (TGO) layer of several μm thick composed of Al oxide is observed between the top coat and the bond coat, and a similar inner TGO with a thickness of several μm is also observed between the bond coat and the matrix. A PFZ (precipitate free zone) deficient in γ' (Ni3Al) forms as a band around the TGO, in which the Al component is integrated. Although TGO can resist high temperature corrosion of the top coat, it should also be considered that if its shape is irregular and contains pore defects, it may degrade the blade high temperature creep properties. Compositional and microstructural analysis results for hightemperature corrosion and TGO defects in the blade coating layer used at high temperatures are expected to be applied to sound YSZ coating and blade design technology.
본 논문에서는 풍력터빈과 하부구조물을 연결하는 L형 플랜지 볼트 접합부의 거동 특성에 대한 연구를 수행하였다. L형 플랜지 볼 트 접합부는 링(Ring) 형태의 L형 단면 플랜지가 볼트에 의해 상하 체결되는 방식으로서 국내 풍력터빈에서 주로 적용되고 있는 연결 방식이다. 특히 풍력타워 구조물은 이들 연결부의 손상이 전체 구조시스템의 붕괴로 이어질 수 있으므로 중요한 구조 요소 중 하나이 다. 따라서 L형 플랜지 볼트 접합부에 대한 정확한 거동 특성의 이해가 필요하다. 본 연구에서는 FE 해석을 통하여 L형 플랜지에 작용 하는 외력과 볼트장력의 관계, 그리고 L형 플랜지의 응력분포 변화를 외력 작용 단계별로 분석하였다. 여기서 FE 해석모델은 실제 링 형태의 L형 플랜지를 단일볼트의 L형 플랜지로 이상화하였다. 또한 볼트장력과 작용외력의 관계를 이론적으로 제안한 Petersen, Schmidt와 Neuper 그리고 VDI 2230의 볼트-외력 곡선모델에서 언급되는 접합부의 거동 불연속점과 FE 해석결과를 비교함으로써 FE 해석조건의 적절성을 검증하고, 각 볼트-외력 곡선모델의 특징과 L형 플랜지 볼트 접합부 거동 특성을 분석하였다. 그리고 L형 플랜 지 단면 제원을 일부 변화시켜 볼트-외력 곡선의 변화를 분석하였다.
The wind turbine blades should be designed to possess a high stiffness and should be fabricated with a light and high strength material because they serve under extreme combination of lift and drag forces, converting kinetic energy of wind into shaft work. The goal of this study is to understand the basic knowledge required to curtail the process time consumed during the construction of small wind turbine blades using carbon fiber reinforced polymer (CFRP) prepeg composites. The configuration of turbine rotor was determined using the QBlade freeware program. The fluid dynamics module simulated the loads exerted by the wind of a specific speed, and the stress analysis module predicted the distributions of equivalent von Mises stress for representing the blade structures. It was suggested to modify the shape of test specimen from ASTM D638 to decrease the variance in measured tensile strengths. Then, a series of experiments were performed to confirm that the bladder compression molded CFRP prepreg can provide sufficient strength to small wind turbine blades and decrease the cure time simultaneously.