Recently, weight lightening is a key issue for various mechanical components to improve the fuel efficiency. For this reason, many researchers have been studying focused on the development of surface hardening treatment and metallic materials with high strength and wear resistance. In this study, we examine the formation of carbide at the surface of the gear machined by SCM420H steel after super-carburizing in order to improve the wear resistance of gear. The experimental results show that super-carburizing heat treatment gives rise to carbide dispersion across wider range of depth and higher carbon concentration than general carburizing heat treatment. Carbide having spheroidal or spherical shape had a size under 2 micro-meter produced in austenite grain boundaries or within austenite grains during super-carburizing. The super-carburized specimen maintained the hardness, HV700 above, at the 0.6mm depth and had a 10.4% lower coefficient of friction which was 0.766. This results from the dispersed carbide which lowered the coefficient of friction and ended up affecting wear resistance. Consequently, we conclude that super-carburizing heat treatment has more influence on the improvement of hardness, wear resistance compared to general carburizing heat treatment.

In this study, SM45C-STKM13B hollow shaft of different thickness was joined by friction welding. After friction welding, we treated to specimen of annealing(post-weld heat treatment). The specimens were tested as-welded and post-weld heat treatment(PWHT). The mechanical properties including tensile test and vickers micro-hardness were examined. And then, the mechanical properties were compared for as-welded and PWHT in SM45C to STKM13B. Microstructure of joining part were examined in the weld interface and weld region and heat affected zone and base metal of weld parts.

The effects of the heat treatment temperature and of the atmosphere on the dehydrogenation and hydrogen reduction of ball-milled TiH2-WO3 powder mixtures are investigated for the synthesis of Ti-W powders with controlled microstructure. Homogeneously mixed powders with refined TiH2 particles are successfully prepared by ball milling for 24 h. X-ray diffraction (XRD) analyses show that the powder mixture heat-treated in Ar atmosphere is composed of Ti, Ti2O, and W phases, regardless of the heat treatment temperature. However, XRD results for the powder mixture, heat-treated at 600oC in a hydrogen atmosphere, show TiH2 and TiH peaks as well as reaction phase peaks of Ti oxides and W, while the powder mixture heat-treated at 900oC exhibits only XRD peaks attributed to Ti oxides and W. The formation behavior of the reaction phases that are dependent on the heat treatment temperature and on the atmosphere is explained by thermodynamic considerations for the dehydrogenation reaction of TiH2, the hydrogen reduction of WO3 and the partial oxidation of dehydrogenated Ti.

The micron-sized indium zinc tin oxide (IZTO) particles were prepared by spray pyrolysis from aqueous precursor solution for indium, zinc, and tin and organic additives such as citric acid (CA) and ethylene glycol (EG) were added to aqueous precursor solution for indium, zinc, and tin. The obtained IZTO particles prepared by spray pyrolysis from the aqueous solution without organic additives had spherical and filled morphologies, whereas the IZTO particles obtained with organic additives had more hollow and porous morphologies. The micron-sized IZTO particles with organic additives were changed fully to nano-sized IZTO particles, whereas the micron-sized IZTO particles without organic additives were not changed fully to nano-sized IZTO particle after post-treatment at 700 °C for 2 hours and wet-ball milling for 24 hours. Surface resistances of micron-sized IZTO’s before post-heat treatment and wet-ball milling were much higher than those of nano-sized IZTO’s after post-heat treatment and wet-ball milling. From IZTO with composition of 80 wt. % In2O3, 10 wt. % ZnO, and 10 wt. % SnO2 which showed a smallest surface resistance IZTO after post-heat treatment and wet-ball milling, thin films were deposited on glass substrates by pulsed DC magnetron sputtering, and the electrical and optical properties were investigated.

An optimum route to synthesize Ti-Mo system powders is investigated by analyzing the effect of the heat treatment atmosphere on the formation of the reaction phase by dehydrogenation and hydrogen reduction of ball-milled TiH2-MoO3 powder mixtures. Homogeneous powder mixtures with refined particles are prepared by ball milling for 24 h. XRD analysis of the heat-treated powder in a hydrogen atmosphere shows TiH2 and MoO3 peaks in the initial powders as well as the peaks corresponding to the reaction phase species, such as TiH0.7, TiO, MoO2, Mo. In contrast, powder mixtures heated in an argon atmosphere are composed of Ti, TiO, Mo and MoO3 phases. The formation of reaction phases dependent on the atmosphere is explained by the partial pressure of H2 and the reaction temperature, based on thermodynamic considerations for the dehydrogenation reaction of TiH2 and the reduction behavior of MoO3.

In this study, solid solution heat treatment of consolidated nickel-based superalloy powders is carried out by hot isotactic pressing. The effects of the cooling rate of salt quenching, and air cooling on the microstructures and the mechanical properties of the specimens are analyzed . The specimen that is air cooled shows the formation of serrated grain boundaries due to their obstruction by the carbide particles. Moreover, the specimen that is salt quenched shows higher strength than the one that is air cooled due to the presence of fine and close-packed tertiary gamma prime phase. The tensile elongation at high temperatures improves due to the presence of grain boundary serrations in the specimen that is air cooled. On the contrary, the specimen that is salt quenched and consists of unserrated grain boundaries shows better creep properties than the air cooled specimen with the serrated grain boundaries, due to the negative creep phenomenon.

We demonstrate the electrochromic properties of TiO2 nanotubes prepared by an anodization process and investigate the effects of heat treatment and viologen incorporation on them. The morphology and crystal structure of anodized TiO2 nanotubes are investigated by scanning electron microscopy and X-ray diffraction. As-formed TiO2 nanotubes have straight tubular layers with an amorphous structure. As the annealing temperature increases, the anodized TiO2 nanotubes are converted to the anatase and rutile phases with some cracks on the tube surface and irregular morphology. Electrochemical results reveal that amorphous TiO2 nanotubes annealed at 150°C have the largest oxidation/ reduction current, which leads to the best electrochromic performance during the coloring/bleaching process. Viologenanchored TiO2 nanotubes show superior electrochromic properties compared to pristine TiO2 nanotubes, which indicates that the incorporation of a viologen can be an effective way to enhance the electrochromic properties of TiO2 nanotubes.

The mechanical properties and microstructures of Aluminum 6056 alloys were investigated for their use in the fabrication of a piton block. The EN-AW6056 alloys exhibited a tensile strength of 375 MPa for a solution treatment temperature of 550 oC for 2 h followed by an aging treatment at 190 oC for 4 h. The microstructures of the heat treated specimen showed that the Mg2Si phase with a size of 3~5 um was dispersed throughout the aluminum matrix when the heat treatment was done. Moreover, in order to identify the forgeability of the specimen, upsetting tests were done. For up to 80 % of the upsetting ratio, the specimen maintained its original shape, and at above 80 % of the upsetting ratio, the specimen underwent crack development. The specimen was successfully forged without any defects with the examined material conditions. The material conditions together with the forging conditions are discussed in terms of the microstructures and mechanical properties.

이산화염소(ClO2) 훈증제는 살충효과를 나타낸다. 그러나 일부 곤충은 이산화염소에 대해 회피행동을 보여, 이 훈증제에 대한 방제효율을 크게 떨어뜨리고 있다. 본 연구는 이를 해결하기 위해 이산화염소 처리에 열처리를 추가하여 곤충의 이산화염소에 대한 회피행동을 줄여 살충효과를 극대화하는 전략을 세웠다. 이산화염소 훈증 처리는 거짓쌀도둑거저리(Tribolium castaneum)에 대해 살충효과를 주었으며, 시험 곤충이 노출된 조건에서 12 시간 처리할 때 유충에 대해서 383.67 ppm (153.63 - 955.78 ppm: 95% 신뢰구간), 성충에 대해서 397.75 ppm (354.46 - 446.13 ppm: 95% 신뢰구간)의 반수치사농도를 나타냈다. 그러나 먹이인 밀가루를 충분히 제공한 상태에서 이산화염소를 처리하면, 처리 약제에 반응하여 시험 곤충이 먹이 속으로 들어가는 회피행동을 보이면서 방제효과는 크게 낮아졌다. Y 튜브를 이용한 이 곤충의 먹이 선호성 행동을 분석한 결과 거짓쌀도둑거저리 성충은 이산화염소가 처리된 먹이를 회피하는 행동을 보였다. 그러나 촉각을 제거한 경우 이러한 회피행동은 둔화되었다. 거짓쌀도둑거저리에 6 시간 동안 46℃ 열처리를 하면 살충효과는 10% 이하로 낮지만, 처리된 성충들이 먹이 밖으로 나와 있는 것을 관찰하였다. 반면 400 ppm의 이산화염소를 단독으로 6 시간 처리한 결과 회피행동에 따라 전혀 살충효과를 보이지 않았다. 그러나 46℃ 열처리와 400 ppm의 이산화염소를 병행하여 6 시간 처리한 결과 살충효과는 95%로 크게 증가하였다. 따라서 열처리는 거짓쌀도둑거저리의 이산화염소에 대한 회피행동을 억제하여 살충효과를 증가시켰다.

The EMI shield material with narrow width has some deficiencies in shielding capability and this deficiencies are caused by the inconsistent relationship between the inductance and temperature after heat treatment. This study is performed to develop a nano crystal magnetization heat treatment process technology and design a EMI shielding material with wide width up to 350mm. As a result, the performance of the developed wide EMI shield material satisfies all the objects of this study such as the inductance, thickness, permeability, ribbon productivity, lamination productivity. Also, we find that this wide EMI shield material can be used effectively for the EMI shield room, large medical equipment and so on.

주스의 품질악화를 초래하는 효소를 불활성화시키기 위해서 감귤 주스와 사과 주스 추출물에 초고압 처리와 열처리를 하여 각 시료의 PPO와 POD의 불활성화 정도를 확인하고 동역학 모델에 적용하여 이들의 불활성화 특성을 연구하였다. 감귤 주스와 사과 주스에서 모두 PPO가 POD보다 열과 압력에 대해서 상대적으로 내성을 갖는 것을 알 수 있었으며, 초고압 처리 과정을 거쳤을 때 보다는 열처리 과정을 거쳤을 때 PPO와 POD가 효과적으로 불활성화되는 것을 확인할 수 있었다. 초고압 기술은 처리 후에도 제품의 영양분과 색의 변화에 영향을 미치지 않기에, 최상의 상태와 품질로 제품을 제공 할 수 있는 장점을 가지고 있지만, 효소를 불활성시키기에는 부족하다는 단점을 가지고 있다. 이를 보완하여 산업적으로 이용되어지기 위해서는 영양분이 파괴되지 않는 열 처리 조건을 잡고, 효소를 효과적으로 불활성시킬 수 있는 초고압 처리 조건과 결합하여 최상의 결과를 얻을 수 있는 조건을 찾는 연구가 필요하다고 판단된다.

은행 가공산업에서 부산물로 제거되는 은행 외종피의 활용성을 증대시키고자 다양한 생리활성에 미치는 열처리의 영향을 살펴보았다. 은행 외종피를 분리하여 130℃에서 2시간 열처리한 후 물, 70% 에탄올 및 80% 메탄올 추출물을 제조하여 생리활성변화를 살펴본 결과, ABTS와 DPPH 자유라디칼 소거활성은 80% 메탄올 추출물을 제외하고, 열처리 후 증가하는 경향을 보였으며, 물 추출물에서 각각 14.95 mg AAE/g과 7.36 mg TE/g으로 높게 나타났다. α-Glucosidase 저해 활성은 물 추출물을 제외하고 열처리 시 감소하는 경향을 보였으며, 열처리 전 80% 메탄올 추출물에서 98.66%로 가장 높게 나타났다. Angiotensin converting enzyme I 저해 활성은 추출물 간의 유의적인 차이가 없었으며(P>0.05), 열처리 후 모두 감소하였다. 산화질소 생성억제 활성은 열처리 시 증가하였으며, 물 추출물(200 μg/mL)이 12.33 μM로 LPS 처리구에 비해 산화질소 생성량을 72.39% 감소시켰다. 지방구 축적억제활성은 세포독성을 보이지 않는 농도에서 열처리 시 감소하였다. 유방암 세포주에 대한 항암 활성은 열처리 후 증가하는 경향을 보였다. 이상의 결과로부터 은행 외종피 추출물의 다양한 생리활성을 확인하였으며, 특히 열처리 후 항산화 활성과 유방암 세포주에 대한 증식억제 활성이 크게 증가하였으며, 추후 생리활성물질의 규명 연구가 필요하다고 판단된다.

Porous W with controlled pore structure was fabricated by thermal decomposition and hydrogen reduction process of PMMA beads and WO3 powder compacts. The PMMA sizes of 8 and 50 μm were used as pore forming agent for fabricating the porous W. The WO3 powder compacts with 20 and 70 vol% PMMA were prepared by uniaxial pressing and sintered for 2 h at 1200oC in hydrogen atmosphere. TGA analysis revealed that the PMMA was decomposed at about 400oC and WO3 was reduced to metallic W at 800oC. Large pores in the sintered specimens were formed by thermal decomposition of spherical PMMA, and their size was increased with increase in PMMA size and the amount of PMMA addition. Also the pore shape was changed from spherical to irregular form with increasing PMMA contents due to the agglomeration of PMMA in the powder mixing process.

Heating for disinfestation has been practiced of at the condition of 55-60°C for at least 48 hours in various facilities of stored and processed agricultural products. However, it has been required to reduce temperature and time due to the economic efficiency. To improve disinfestation efficiency of heating, we demonstrated whether combined treatments of heat with other agents exert synergistic for disinfestation. Heat treatments were combined with 1 ppm diatomaceous earth (DE), 10 ppm phosphine or 10% carbon dioxide against Plodia interpunctella, Sitophilus zeamais and Tribolium castaneum. Insects were treated single or multiple combinations of each component for 6 h at either 25°C or 40°C, then mortalities were monitored for 14 days post-treatments. Combined treatments greatly enhanced mortalities and shorten killing time of three species rather than single treatments. Particularly, heat treatments with 1 ppm DE and 10 ppm phosphine completely lethal within 3-6 h post-treatments, but heating with 10% CO2 was not much effective. Among three species, S. zeamais adults were more suscpetable to heat but both larvae and adults of T. castaneum was highly susceptible to phosphine. Our results clearly showed that combined treatment of DE or phosphine with mild heating (40°C) greatly improved mortalities of three major stored pest insects and provide advanced techniques for disinfestation of stored product pests.

This study has been performed to investigate on the spur gear with the spline key of heat treatment process analysis. The heat treatment process for gear has been widely used at the production of moving parts in order to improve its manufacture productivity. A driving spur gear is modeled with three dimensions for the heat treatment process. The variable conditions for the heat treatment analysis are the shape of gear tooth, the environmental heating temperature, heating time, cooling temperature and cooling. The analytical results of mechanical properties as micro structure and hardness are analyzed using the software. As the analysis result, the hardness value(HRC) becomes 20.2 of the inner part at gear body and of the surface part of gear tooth has shown the max. valve of HRC 47.5. The beinite structure forms up to 70%. This is because the cooling becomes slow at the center part than the end part. Therefore, it is estimated that the gear tooth have the high anti-wear property and the inner center part maintains the sufficient stiffness. These results can be utilized for the production of the driving gear by the heat treatment process as the fundamental information

The heat treatment machine based on immersion was developed to reduce temperature difference during netting process and appraised it performance compared current heat treatment machine using high pressure. It was also reviewed the optimum heat treatment procedures for PBSAT monofilament net in accordance with the immersion time and temperature. The procedure was based on physical measurement such as breaking load, elongation and angle of the mesh for PBSAT monofilament. The water temperature gap of the treatment machine based on immersion was less than 1°C. and the energy consumption was also increased in high temperature condition. It was identified that the optimum temperature was 75°C and its optimum processing time was between 15 minutes and 20 minutes to get qualified physical properties.

The effect of heat treatment environment on the microstructure and properties of tantalum coating layer manufactured by kinetic spraying was examined. Heat treatments are conducted for one hour at 800oC, 900oC, and 1000oC in two different environments of vacuum and Ar gas. Evaluation of microstructure and physical properties are conducted. High density α- tantalum single phase coating layer with a porosity of 0.04% and hardness of 550 Hv can be obtained. As heat treatment temperature increases, porosity identically decreases regardless of heat treatment environment (vacuum and Ar gas). Hardness of heat treated coating layer especially in Ar gas environment deceases from 550 Hv to 490 Hv with increasing heat treatment temperature. That in vacuum environment deceases from 550 Hv to 530 Hv. The boundary between particles became vague as heat treatment temperature increases. Oxygen distribution of tantalum coating layer is minute after heat treatment in vacuum environment than Ar gas environment.