The main hydraulic pump is a device that generates the hydraulic pressure needed for the K2 tank. It is a pressure-compensated swash plate piston pump that generates the hydraulic power necessary to drive the hydraulic device. Hydraulic pump design changes were made due to frequent failures of the hydraulic pump. As a result of checking the operation records of the hydraulic pump, about 71% of the total engine operation time was in a stationary state where hydraulic pressure was not needed. This has the problem of constantly running when the engine is started, consuming unnecessary endurance time, and generating high noise. In this study, ISG(Idle Stop & Go) was applied to improve operation method. When applying ISG, the pressure can be reduced to about 85% or less in an environment where the operation of the main hydraulic pump is not necessary. So, the lifespan of the main hydraulic pump increases as a result of ISG application, thereby reducing the waste of national funds due to maintenance costs. Also, it is expected to contribute to improving combat power by reducing crew fatigue due to noise reduction.
In actual seawater desalination plant, the pressure loss due to frictional force of pipe is about 3~5 bar. Also, the pressure loss at pipe connection about 1~3 bar. Therefore, the total pressure loss in the pipe is expected to be about 4~8 bar, which translates into 0.111 to 0.222 kWh/m3 of energy when converted into the Specific Energy Consumption(SEC). Reducing energy consumption is the most important factor in ensuring the economics of seawater desalination processes, but pressure loss in piping is often not considered in plant design. It is difficult to prevent pressure loss due to friction inside the pipe, but pressure loss at the pipe connection can be reduced by proper pipe design. In this study, seawater desalination plant piping analysis was performed using a commercial network program. The pressure loss and SEC for each case were calculated and compared by seawater desalination plant size.
This paper develops a flow control block for a hydraulic system of a tunnel boring machine. The flow control block is a necessary component to ensure stability in the operation of the hydraulic system. In order to know the pressure distribution of the flow control block, the flow analysis was performed using the ANSYS-CFX. It was confirmed that the pressure and flow rate were normally supplied to the hydraulic system even if one of the four ports of the flow control block was not operated. In order to evaluate the structural stability of the flow control block, structural analysis was performed using the ANSYS WORKBENCH. As a result, the safety factor of the flow control block is 1.54 and the structural stability is secured.
In this paper, the design of hydraulic system for leveling control of a large vehicle was developed. The hydraulic system for leveling control was consisted of four hydraulic actuators and two gravity referenced inclinometer. In order to verify the effectiveness of leveling system via simulation, Hydraulic actuators, vehicle and control algorithm were modeled using ADAMS which is a commercial dynamic analysis software for multi-body system. The test and simulation results of hydraulic actuator were compared and it showed the properness of simulation model. The effectiveness of hydraulic system and leveling control algorithm were verified via simulation results.
A CCTV inspection method has been widely used to assess sewer condition and performance, but Korea lacks a proper decision support system for prioritizing sewer repair and rehabilitation (R&R). The objective of this paper is to introduce the results that we have developed in the Sewer Condition Assessment and Rehabilitation Decision-making (SCARD) Program using MS-EXCEL. The SCARD-Program is based on a standardized defect score for sewer structural and hydraulic assessment. Priorities are ranked based on risk scores, which are calculated by multiplying the sewer severity scores by the environmental impacts. This program is composed of three parts, which are decision-making for sewer condition and performance assessment, decision-making for sewer R&R priority assessment, and decision-making for optimal budget allocation. The SCARD-Program is useful for decision-makers, as it enables them to assess the sewer condition and to prioritize sewer R&R within the limited annual budget. In the future, this program logic will applied to the GIS-based sewer asset management system in local governments.
This paper is a case study of reliability assessment with field warranty data of Clutch Master Cylinder (CMC) in hydraulic clutch system. We estimate lifetime distribution using field warranty data which contain much useful information for understanding reliability of the system in the real-world environments. However, the estimated parameters are far from existing reference values, which seems to be caused right censored field warranty data. To modify the parameters, we use the information of the durability test which is performed to verify that the lifetime of the item meets the required level. After that, we can observe that the modified parameters are closer to the existing reference values. This case study shows a possible idea to supplement lack of right censored field warranty data and its applicability.
This paper is a case study of reliability assessment with field warranty data of Clutch Master Cylinder(CMC) in hydraulic clutch system. We estimate lifetime distribution using field warranty data which contain much useful information for understanding reliability of the system in the real-world environments. However, the estimated parameters are far from existing reference values, which seems to be caused right censored field warranty data. To modify the parameters, we use the information of the durability test which is performed to verify that the lifetime of the item meets the required level. After that, we can observe that the modified parameters are closer to the existing reference values. This case study shows a possible idea to supplement lack of right censored field warranty data and its applicability
Numerical analysis has been carried out to investigate thermal characteristics for hydraulic system. Overall performance of hydraulic system is largely influenced by oil flow field with heat transfer. Especially thermal characteristics for operating conditions with high oil temperature caused by heavy load and continuous operation are dominant. Oil temperature variation with time in the system is predicted for various flow conditions. Local fluid flow fields at the pipelines, valves, and oil pump in the hydraulic system are considered with thermodynamic and transport properties such as density and viscosity. These results in the study can be applied to the optimal design of hydraulic system.
Experimental analysis has been carried out to investigate oil temperature control characteristics of the hydraulic system in a special vehicle. Hydraulic system performance is largely affected by oil temperature, and there are considerable malfunctions in the system for high temperature conditions caused by heavy load and continuous operation. Oil pressure in the hydraulic system decreases with oil temperature, and its variation rate becomes less steep as oil temperature increases. There is severe time delay for oil temperature control due to the operation of heat exchanger system, and it depends on the oil flow rate and pressure in the system. These results in this study can be applied to the design of automatic thermal control system in the special vehicle hydraulic system.
Experimental analysis has been carried out to investigate thermal characteristics of hydraulic system in special vehicles. Hydraulic system performance is largely influenced by oil temperature, and there are considerable performance decline and malfunctions in the system for high temperature conditions caused by heavy load and continuous operation. Transient oil temperature and pressure variation are analyzed and heat generation rates in the several main system parts are compared for various flow rates. With the start of system operation oil temperature gradually increases, and viscosity deceases by about 70% as temperature increases from 20℃ to 80℃. Operation pressure in the hydraulic system decreases with oil temperature, and its variation rate becomes less steep as oil temperature increases. Heat generation rate in hydraulic pump also depends on the oil temperature, and it reaches maximum near 50℃. These results in this study can be applied to optimal design of efficient hydraulic system in special vehicles.
The numerical calculation was carried out using OmniCADDⓇ HCS Hydraulic Calculation Software to certify if flow velocities in pipes reduced in diameter were satisfied with fire codes for a dry system of underground parking area in apartment complex. The design pressure and flow rate for the dry system were 4.3 bar and 1633.8 lpm. The maximum discharge pressure and flow rate of sprinklers were 2.2 bar and 118.2 lpm. The maximum flow velocities in main pipe, branch line and other pipe of the dry system were 1.5 m/s, 5.0 m/s and 3.5 m/s. The design propriety could be clearly certified by satisfying with fire codes related to flow velocities for the pipe network of the dry system.
This study describes a hydraulic fluid property compensator under the various operating conditions. Because hydraulic fluid systems have much more excellent features than other control systems, they are used in many fields. However, the characteristics of hydraulic fluid are changed due to various operating conditions. This phenomenon is called uncertainty. Especially, bulk modulus is considered as the most dominant parameter in this study. In order to overcome the uncertainty ∞ control technique will be used for this study. Designed controller using the ∞ control technique, is adopted for the hydraulic fluid multistage double acting oil pressure cylinder. Repetition operation test gives from 5 to 8 percent errors in moving position.