As the demand for electric vehicles increases, the stability of batteries has become one of the most significant issues. The battery housing, which protects the battery from external stimuli such as vibration, shock, and heat, is the crucial element in resolving safety problems. Conventional metal battery housings are being converted into polymer composites due to their lightweight and improved corrosion resistance to moisture. The transition to polymer composites requires high mechanical strength, electrical insulation, and thermal stability. In this paper, we proposes a high-strength nanocomposite made by infiltrating epoxy into a 3D aligned h-BN structure. The developed 3D aligned h-BN/epoxy composite not only exhibits a high compressive strength (108 MPa) but also demonstrates excellent electrical insulation and thermal stability, with a stable electrical resistivity at 200 °C and a low thermal expansion coefficient (11.46×ppm/°C), respectively.

This study explored the process-structure-property (PSP) relationships in Ti-6Al-4V alloys fabricated through direct energy deposition (DED) additive manufacturing. A systematic investigation was conducted to clarify how process variables—specifically, manipulating the cooling rate and energy input by adjusting the laser power and scan speed during the DED process—influenced the phase fractions, pore structures, and the resultant mechanical properties of the samples under various processing conditions. Significant links were found between the controlled process parameters and the structural and mechanical characteristics of the produced alloys. The findings of this research provide foundational knowledge that will drive the development of more effective and precise control strategies in additive manufacturing, thereby improving the performance and reliability of produced materials. This, in turn, promises to make significant contributions to both the advancement of additive manufacturing technologies and their applications in critical sectors.

이 연구는 셀룰로오스 또는 실리카를 포함하고 있는 목재, 왕겨 및 축분 바이오차로 시멘트 또는 잔골재를 대체한 콘크리트 의 강도시험을 통하여 역학적 특성을 파악한 것이다. 시험결과에 따르면, 바이오차 종류에 따른 강도는 왕겨 바이오차 혼입 콘크리트가 가장 크고, 다음으로 목재 바이오차였으며, 축분 바이오차가 가장 낮은 것으로 나타났다. 그리고 시멘트 또는 잔골재의 대체율에 따른 콘크리트 강도는 왕겨 바이오차의 대체율이 증가할수록 강도가 감소하였으나, 목재 및 축분 바이오차의 경우에는 대체율에 따라 강도 가 증가 하였다. 또한, 바이오차를 혼입하지 않은 보통 콘크리트와 비교하여 왕겨, 목재 및 축분 바이오차 순으로 최대 강도가 90%에 서 99%까지였으며, 압축강도로 추정하는 휨강도 또는 쪼갬인장강도 또한 보통 콘크리트의 상관 계수와 비슷하였다. 이와 같은 시험결 과를 근거로, 바이오차를 혼합한 콘크리트의 역학적 특성은 대체율에 따른 차이에도 불구하고 보통 콘크리트와 비슷한 강도를 확보할 수 있으므로 바이오차를 콘크리트의 새로운 혼화재료로 사용할 수 있을 것으로 판단된다.

Carbon fibers of polyacrylonitrile (PAN) type were coated with nickel nanoparticles using a chemical reduction method in alkaline hydrazine bath. The carbon fibers were firstly heated at 400 °C and then chemically treated in hydrochloric acid followed by nitric acid to clean, remove any foreign particles and functionalized its graphitic surfaces by introducing some functional groups. The functionalized carbon fibers were coated with nickel to produce 10 wt% Cf/Ni nanocomposites. The uncoated heat treated and the nickel coated carbon fibers were investigated by SEM, EDS, FTIR and XRD to characterize the particle size, morphology, chemical composition and the crystal structure of the investigated materials. The nickel nanoparticles were successfully deposited as homogeneous layer on the surface of the functionalized carbon fibers. Also, the deposited nickel nanoparticles have quazi-spherical shape and 128–225 nm median particle size. The untreated and the heat treated as well as the 10 wt% Cf/Ni nanocomposite particles were further reinforced in ethylene vinyl acetate (EVA) polymer separately by melt blending technique to prepare 0.5 wt% Cf-EVA polymer matrix stretchable conductive composites. The microstructures of the prepared polymer composites were investigated using optical microscope. The carbon fibers as well as the nickel coated one were homogenously distributed in the polymer matrix. The obtained samples were analyzed by TGA. The addition of the nickel coated carbon fibers to the EVA was improved the thermal stability by increasing the thermal decomposition temperature Tmax1 and Tmax2. The electrical and the mechanical properties of the obtained 10 wt% Cf/Ni nanocomposites as well as the 0.5 wt% Cf-EVA stretchable conductive composites were evaluated by measuring its thermal stability by thermogravimetric analysis (TGA), electrical resistivity by four probe method and tensile properties. The electrical resistivity of the fibers was decreased by coating with nickel and the 10 wt% Cf/Ni nanocomposites has lower resistivity than the carbon fibers itself. Also, the electrical resistivity of the neat EVA is decreased from 3.2 × 1010 to 1.4 × 104 Ω cm in case of the reinforced 0.5 wt% Cf/Ni-EVA polymer composite. However, the ultimate elongation and the Young’s modulus of the neat EVA polymer was increased by reinforcing with carbon fibers and its nickel composite.

High-entropy alloys (HEAs) have been reported to have better properties than conventional materials; however, they are more expensive due to the high cost of their main components. Therefore, research is needed to reduce manufacturing costs. In this study, CoCrFeMnNi HEAs were prepared using metal injection molding (MIM), which is a powder metallurgy process that involves less material waste than machining process. Although the MIM-processed samples were in the face-centered cubic (FCC) phase, porosity remained after sintering at 1200°C, 1250°C, and 1275°C. In this study, the hot isostatic pressing (HIP) process, which considers both temperature (1150°C) and pressure (150 MPa), was adopted to improve the quality of the MIM samples. Although the hardness of the HIP-treated samples decreased slightly and the Mn composition was significantly reduced, the process effectively eliminated many pores that remained after the 1275°C MIM process. The HIP process can improve the quality of the alloy.

In this study, the aromatic carbon content of epoxy resin (EP) increased via carbon tar pitch (CTP) modification, and the CTP occurred self-polymerization reaction. The carboxyl and hydroxyl groups of CTP and the hydroxyl and carboxyl groups of EP occurred chemical cross-linking reaction. CTP and graphitization treatment promoted EP CF carbon crystal growth. The graphitization degree of pure EP CF and 40 wt% CTP modified EP CF are 8.42% and 44.21%, respectively. With the increase CTP content, the cell size, ligament junction and density of graphitization modified EP CF gradually increased, while the number of pores and cells gradually decreased. The cell size, ligament junction size and density of 40 wt% CTP modified graphitization EP CF increased to 1200 μm, 280 μm and 0.5033 g/cm3, respectively. EP CF exhibits entangling carbon ribbon and isotropic amorphous carbon. The 40 wt% CTP modified EP CF is composed of evenly distributed amorphous resin carbon and graphite domain CTP carbon. The graphitization modified EP CF improved electrical conductivity, and the electrical conductivity of 40 wt% CTP modified EP CF is 126.6 S/m. The compressive strength can be decided by EP carbon strength and its char yield, and graphitization 40 wt% CTP modified EP CF reached 4.9 MPa. This study provides some basis for preparation and application of CTP modified EP CF.

This paper reports an enhanced strategy for improving the mechanical flexibility and ionic kinetic properties of a double network hydrogel based on Co2+- coordination assistance. The modified double-network hydrogel was obtained by using acrylic acid and N, N-dimethylacrylamide as monomers, adding cross-linking agents and 3D nitrogen-doped graphenes. The tensile fracture rate of the modified hydrogel was 1925% and its tensile strength was 1696 kPa. In addition, the hydrogel exhibited excellent ionic dynamics, and its application to an all-solid-state supercapacitor was able to achieve a specific capacitance of up to 182.8 F g− 1. The supercapacitor exhibited an energy density of 34.2 Wh kg− 1, even when operating at a power density of 5 kW kg− 1, highlighting its significant potential for practical applications.

산업혁명 이후 화석연료 사용의 급격한 증가와 온실가스 배출이 심해져 온난화 경향이 심각해 탄소 배출을 절감하는 상황이 요구되고 있다. 본 연구는 탄소 격리 효과를 가지고 있는 바이오차와 콘크리 트의 취성을 극복하고 연성을 증가시켜 균열의 발생을 최소화하여 내구성을 향상 시킬 수 있는 PVA (Polyvinyl Acohol)섬유를 활용하여 기존의 콘크리트의 단점을 보완하고, 시멘트 저감 효과와 친환경 성을 갖춘 고연성 섬유보강 시멘트 복합체(ECC)를 제작하여 바이오차 시멘트 대체 비율에 따른 ECC 의 역학적 특성을 분석하고 비교하였다. 바이오차 시멘트 대체 비율 5%를 최대치로 설정하여 시멘트 대체 비율을 1%씩 올려 0%, 1%, 2%, 3%, 4%, 5%까지 설정하여 플로우 시험, 압축강도 실험, 쪼갬 인장 강도 실험, 휨 강도 실험을 진행하였다. 모르타르의 유동성을 평가하기 위해 플로우 시험을 실시 했으나, 바이오차 시멘트 대체 비율에 관계없이 플로우는 큰 차이를 보이지 않았다. 바이오차 시멘트 대체 비율에 따른 강도 비교를 위한 압축강도 실험, 쪼갬 인장 실험에서는 바이오차 시멘트 대체 비율 2%가 가장 높은 값을 보였다. 휨 강도 실험에서는 바이오차 시멘트 대체 비율 3%가 가장 큰 값을 보 였다. 휨 강도 실험에서는 바이오차를 혼입하지 않은 노말 ECC와 비교했을 때 바이오차의 시멘트 대 체율이 높아질수록 강도가 감소하였지만, 압축강도와 쪼갬 인장강도 실험에서는 대체율이 높아지면 강 도가 증가하는 경향이 나타났다.

본 연구에서는 바이오차 콘크리트의 개발과 역학적 특성에 대한 연구를 통해, 환경친화적이고 지속 가능한 건설 자재로의 활용 가능성을 탐구하였다. 바이오차는 바이오매스와 숯의 합성어로, 탄소격리 효과가 있어 시멘트 대체재로 사용할 수 있는지 실험을 통해 분석하였다. 바이오차를 시멘트 질량비 5%를 치환 최대치로 설정하였다. 실험 변수로 바이오차의 시멘트 대체율을 0%에서 5%까지 1%씩 올 려 대체하여 방식으로 설정하였다. KS F 2403에 따라 시편을 제작하였고, 슬럼프, 압축강도, 쪼갬인장 강도, 휨강도를 실험을 통해 바이오차 콘크리트의 역학적 특성을 분석·비교하였다. 실험 결과, 바이오 차의 대체율이 증가할수록 슬럼프가 감소하는 경향이 나타났다. 압축강도는 바이오차가 시멘트를 대체 함으로써 강도가 감소하였지만, 대체율 1%(23.37MPa)를 제외한 실험체에서 설계기준 압축강도 24MPa 이상을 만족하였다. 휨강도는 대체율 5%가 가장 높았으며 0% 대비 약 12% 증가하였다.

초고성능 콘크리트의 충전밀도 향상을 위해 잔골재보다 미세한 실리카플라워를 사용하여 물리적 특 성변화를 분석하였다. 평균입경 300㎛의 규사를 100㎛인 실리카플라워로 일부 치환하여 압축강도, 휨 강도 변화와 유동성 변화를 측정하였다. 실리카플라워 사용으로 인해 압축강도와 휨강도가 향상되었으 나 유동성 저하로 인해 동일한 유동성을 확보하기 위해 추가적인 고성능감수제의 투입이 필요하였다. 유동성 저하는 바인더 차이에는 큰 영향을 받지 않았으며, 추가적인 고성능감수제 투입은 유사하게 나 타났다.

본 연구에서는 폐타이어를 파쇄한 재생 SBR(Styrene-Butadience Rubber)을 사용하여 탄성 고무 층 의 파단 시의 인장 강도 및 연신도와 같은 인장특성 및 충격 흡수 및 수직 변형과 같은 동적특성을 평가하였고, 섬유 보강재를 혼입하여 탄성 고무 층의 취약점을 개선시키고자 하였다. 주요변수로 다짐 횟수, 바인더-고무분말 비율, 양생기간, 양생온도, 양생습도, 섬유 보강재의 종류를 고려하였다. 실험 결과, 재생 SBR을 사용한 탄성 고무 층의 인장 강도는 다짐 횟수, 바인더-고무분말 비율, 양생기간 및 온도가 증가함에 따라 증가하였으며, 파단 시 연신도는 양생온도와 기간에 영향을 받는 것으로 나 타났다. 충격 흡수와 수직 변형은 다짐횟수 및 바인더-고무분말 비율이 증가함에 따라 경도가 증가하 여 감소하는 경향을 나타내었다. 또한 양생온도가 탄성 고무 층의 인장 특성에 뚜렷한 영향을 미치며, 적절한 양생온도를 유지할 경우(약 50℃) 상대적으로 낮은 탄성 고무 층의 인장 특성을 개선할 수 있는 가능성을 제시하였다. 보강재로 폴리머 합성 섬유인 Polypropylene(PP), Polyester(PET), Nylon(NY)을 1%까지 혼입하는 경우 재생 SBR이 가진 충격 흡수 능력은 그대로 유지하면서, 인장강도를 향상시킬 수 있음을 확인하였다.

Geopolymer, also known as alkali aluminum silicate, is used as a substitute for Portland cement, and it is also used as a binder because of its good adhesive properties and heat resistance. Since Davidovits developed Geopolymer matrix composites (GMCs) based on the binder properties of geopolymer, they have been utilized as flame exhaust ducts and aircraft fire protection materials. Geopolymer structures are formed through hydrolysis and dehydration reactions, and their physical properties can be influenced by reaction conditions such as concentration, reaction time, and temperature. The aim of this study is to examine the effects of silica size and aging time on the mechanical properties of composites. Commercial water glass and kaolin were used to synthesize geopolymers, and two types of silica powder were added to increase the silicon content. Using carbon fiber mats, a fiber-reinforced composite material was fabricated using the hand lay-up method. Spectroscopy was used to confirm polymerization, aging effects, and heat treatment, and composite materials were used to measure flexural strength. As a result, it was confirmed that the longer time aging and use of nano-sized silica particles were helpful in improving the mechanical properties of the geopolymer matrix composite.

The lightweight and high strength characteristics of aluminum alloy materials make them have promising prospects in the field of construction engineering. This paper primarily focuses on aluminum alloy materials. Aluminum alloy was combined with concrete, wood and carbon fiber reinforced plastic (CFRP) cloth to create a composite column. The axial compression test was then conducted to understand the mechanical properties of different composite structures. It was found that the pure aluminum tube exhibited poor performance in the axial compression test, with an ultimate load of only 302.56 kN. However, the performance of the various composite columns showed varying degrees of improvement. With the increase of the load, the displacement and strain of each specimen rapidly increased, and after reaching the ultimate load, both load and strain gradually decreased. In comparison, the aluminum alloy-concrete composite column performed better than the aluminum alloy-wood composite column, while the aluminum alloy-wood-CFRP cloth composite column demonstrated superior performance. These results highlight excellent performance potential for aluminum alloy-wood-CFRP composite columns in practical applications.

This study explores the profound impact of varying oxygen content on microstructural and mechanical properties in specimens HO and LO. The higher oxygen concentration in specimen HO is found to significantly influence alpha lath sizes, resulting in a size of 0.5-1 μm, contrasting with the 1-1.5 μm size observed in specimen LO. Pore fraction, governed by oxygen concentration, is high in specimen HO, registering a value of 0.11%, whereas specimen LO exhibits a lower pore fraction (0.02%). Varied pore types in each specimen further underscore the role of oxygen concentration in shaping microstructural morphology. Despite these microstructural variations, the average hardness remains consistent at ~370 HV. This study emphasizes the pivotal role of oxygen content in influencing microstructural features, contributing to a comprehensive understanding of the intricate interplay between elemental composition and material properties.

해양폐기물 중 하나인 패각의 발생량은 매년 증가하고 있으나, 대부분이 해안 근처에 야적되거나 방치되어 환경적·사회적으로 문 제가 되고 있다. 천연 골재 부존량 감소에 따른 골재 대체재로서 패각이 사용된다면 재료 수송에 따른 물류비용을 효과적으로 감축시 킬 수 있어 자원 재활용을 활성화할 수 있다. 본 연구에서는 3D 콘크리트 프린팅 기술을 활용한 해양 구조물의 건설 재료로서 패각 잔 골재의 사용 가능성을 분석하였다. 패각을 활용한 3D 프린팅 콘크리트는 패각 잔골재와 시멘트 풀 계면 등의 공극 요인으로 일반 콘 크리트 대비 낮은 강도를 가지기 때문에 역학적 성능 평가를 위한 미세구조 특성 분석이 요구된다. 유동성, 출력성 및 적층성을 고려하 여 3D 프린팅 콘크리트의 배합을 선정하였으며, 패각 잔골재를 활용한 3D 프린팅 콘크리트 시편의 물성과 미세구조를 분석하였다. 시편의 물성을 평가하기 위해 3D 프린터로 압축강도와 부착강도 시편을 제작하였고 강도 시험을 진행하였다. 미세구조를 분석하기 위해 고해상도 이미지를 얻을 수 있는 SEM 촬영을 수행하였으며, 히스토그램 기반 상 분리 방법을 적용하여 공극을 분리하였다. 패각 잔골재 종류에 따른 공극률을 확인하고 확률함수를 활용하여 공극 분포 특성을 정량화하였으며, 패각 잔골재의 종류에 따른 시편의 역학적 물성과 미세구조 특성 간의 상관관계를 확인하였다.

This work utilizes the commercial finite element software ABAQUS to investigate the factors influencing the mechanical behavior of tantalum carbide (TaC)-based/graphite fibrous monolithic ceramics (FMCs), such as core/shell volume ratio and fiber orientation. The good compliance between experimental and simulated results demonstrates the suitability of the finite element software ABAQUS for exploring mechanical properties in FMCs. According to the results, it was observed that the bending strength of TaC-based/graphite FMC decreased with the change in fiber orientation from 0° to 90°. The displacement amount in the core/shell volume ratio of 75/25 ( C75S25) sample with a fiber orientation of 90° was maximum (with a value of 0.0524 mm), indicating that crack propagation occurred later. Therefore, the sample exhibited better resistance to failure. Generally, C75S25 specimens started to crack later than the core/shell volume ratio of 65/35 ( C65S35) in both fiber orientations and released more energy during crack initiation. Additionally, when the 0°-fiber-oriented specimen failed, more energy was released than the [90°] sample with the same core/shell volume ratio.

AA1050/AA6061/AA1050 layered sheet was fabricated by cold roll-bonding process and subsequently T4 and T6 aging-treated. Two commercial AA1050 sheets of 1 mm thickness and one AA6061 sheet of 2 mm thickness were stacked up so that an AA6061 sheet was located between two AA1050 sheets. After surface treatments such as degreasing and wire brushing, they were then roll-bonded to a thickness of 2 mm by cold rolling. The roll-bonded Al sheets were then processed by natural aging (T4) and artificial aging (T6) treatments. The as roll-bonded Al sheets showed a typical deformation structure, where the grains are elongated in the rolling direction. However, after the T4 and T6 aging treatments, the Al sheets had a recrystallized structure consisting of coarse grains in both the AA5052 and AA6061 regions with different grain sizes in each. In addition, the sheets showed an inhomogeneous hardness distribution in the thickness direction, with higher hardness in AA6061 than in AA1050 after the T4 and T6 age treatments. The tensile strength of the T6-treated specimen was higher than that of the T4-treated one. However, the strength-ductility balance was much better in the T4-treated specimen than the T6-treated one. The tensile properties of the Al sheets fabricated in the present study were compared with those in a previous study.

In this study, Ni-Y2O3 powder was prepared by alloying recomposition oxidation sintering (AROS), solution combustion synthesis (SCS), and conventional mechanical alloying (MA). The microstructure and mechanical properties of the alloys were investigated by spark plasma sintering (SPS). Among the Ni-Y2O3 powders synthesized by the three methods, the AROS powder had approximately 5 nm of Y2O3 crystals uniformly distributed within the Ni particles, whereas the SCS powder contained a mixture of Ni and Y2O3 nanoparticles, and the MA powder formed small Y2O3 crystals on the surface of large Ni particles by milling the mixture of Ni and Y2O3. The average grain size of Y2O3 in the sintered alloys was approximately 15 nm, with the AROS sinter having the smallest, followed by the SCS sinter at 18 nm, and the MA sinter at 22 nm. The yield strength (YS) of the SCS- and MA-sintered alloys were 1511 and 1688 MPa, respectively, which are lower than the YS value of 1697 MPa for the AROS-sintered alloys. The AROS alloy exhibited improved strength compared to the alloys fabricated by SCS and conventional MA methods, primarily because of the increased strengthening from the finer Y2O3 particles and Ni grains.