This study uses FMECA (Failure Modes, Effects, and Criticality Analysis) and HAZOP (Hazard and Operability), which are widely applied in industrial areas, among risk assessment methods, and applies them to the same system. While FMECA evaluates system failure conditions and analyzes risks, HAZOP evaluates the system comprehensively by evaluating operational risks that may occur based on system parameters. According to data released by the Ministry of Land, Infrastructure and Transport, as of December 2021, the length of roads in Korea is 113,405 km, and the repair of guardrails that have expired must be fixed urgently in terms of traffic safety. Replacing all of these guardrails with new ones requires a very large cost, but if the guardrails are repaired with a vehicle equipped with the G-Save method, carbon emissions are reduced, the repair period is shortened, and great economic benefits can be obtained. However, risk assessment for guardrail coating vehicles has not been done so far. Focusing on this point, this study aims to evaluate the risk of these coating vehicles and describe the results. Finally, we found that the Risk Priority Numbers(RPN) in the FMECA risk assessment were greatly reduced, and 6 risk factors from HAZOP risk assessment and actions were taken.

3Y-TZP (3 mol% yttria-stabilized tetragonal zirconia polycrystals) ceramics have excellent mechanical properties including high fracture toughness, good abrasion resistance as well as chemical and biological stability. As a result, they are widely used in mechanical and medical components such as bearings, grinding balls, and hip implants. In addition, they provide excellent light transmittance, biocompatibility, and can match tooth color when used as a dental implant. Recently, given the materials’ resemblance to human teeth, these ceramics have emerged as an alternative to titanium implants. Since the introduction of CAD/CAM in the manufacture of ceramic implants, they’ve been increasingly used for prosthetic restoration where aesthetics and strength are required. In this study, to improve the surface roughness of zirconia implants, we modified the 3YTZP surface with a biocomposite of hydroxyapatite and forsterite using room temperature spray coating methods, and investigated the mixed effect of the two powders on the evolution of surface microstructure, i.e., coating thickness and roughness, and biological interaction during the in vitro test in SBF solution. We compared improvement in bioactivity by observing dissolution and re-precipitation on the specimen surface. From the results of in vitro testing in SBF solution, we confirmed improvement in the bioactivity of the 3Y-TZP substrate after surface modification with a biocomposite of hydroxyapatite and forsterite. Surface dissolution of the coating layer and the precipitation of new hydroxyapatite particles was observed on the modified surface, indicating the improvement in bioactivity of the zirconia substrate.

Carbon-based materials have emerged as an excellent class of biomedical materials due to their exceptional mechanical properties, lower surface friction, and resistance to wear, tear, and corrosion. Experimental studies have shown the promising results of carbon-based coatings in the field of biomedical implants. The reasons for their successful applications are their ability to suppress thrombo-inflammatory reactions which are evoked as an immune response due to foreign body object implantation. Different types of carbon coatings such as diamond-like carbon, pyrolytic carbon, silicon carbide, and graphene have been extensively studied and utilized in various fields of life including the biomedical industry. Their atomic arrangement and structural properties give rise to unique features which make them suitable for multiple applications. Due to the specificity and hardness of carbon-based precursors, only a specific type of coating technique may be utilized for nanostructure development and fabrication. In this paper, different coating techniques are discussed which were selected based on the substrate material, the type of implant, and the thickness of coating layer. Chemical vapor deposition-based techniques, thermal spray coating, pulsed laser deposition, and biomimetic coatings are some of the most common techniques that are used in the field of biomaterials to deposit a coating layer on the implant. Literature gathered in this review has significance in the field of biomedical implant industry to reduce its failure rate by making surfaces inert, decreasing corrosion related issues and enhancing biocompatibility.

In this experimental work, a p-type c-Si (100) substrate with 8 × 8 × 2 mm dimension was taken for TiCN thin-film coating deposition. The whole deposition process was carried out by chemical vapor deposition (CVD) process. The Si substrate was placed within the CVD chamber at base pressure and process pressure of 0.75 and 500 mTorr, respectively, in the presence of TiO2 (99.99% pure) and C (99.99% pure) powder mixture. Later on, quantity of C powder was varied for different set experiments. The deposition of TiCN coating was carried out in the presence of N2– H2–TiCl4–CH3CN gas mixture and 600 ℃ of fixed temperature. The time for deposition was fixed for 90 min with 10 and 5 ℃ min− 1 heating and cooling rate, respectively. Later on, heat treatment process was carried out over these deposited TiCN samples to investigate the changing characteristics. The heat treatment was carried out at 800 ℃ within the CVD chamber in the absence of any gas flow rate. The morphological properties of heat-treated samples have been improved significantly, evidence is observed from SEM and AFM analyses. The structural analysis by XRD has been suggested, upgradation in crystallinity of the heat-treated film as it possessed with sharp and higher intensity peaks. Evidence has been found that the electrochemical properties are enhanced for heat-treated sample. Raman spectroscopy shows that the intensity of acoustic phonon modes predominates the optic phonon modes for untreated samples, whereas for heat-treated samples, opposite trends have been observed. However, significant degradation in mechanical properties for heat-treated sample has been observed compared to untreated sample.

Corrosion-related challenges remain a significant research topic in developing next-generation Molten Salt Reactors (MSRs). To gain a deeper understanding of preventing corrosion in MSRs, previous studies have attempted to improve the corrosion resistance of structural alloys by coating surfaces such as alumina coating. To conduct a corrosion test of coating alloys fully immersed in molten salt, it’s important to ensure that the coating application process is carefully carried out. Ideally, coating all sides of the alloy is necessary to avoid gaps like corners of the alloy, while only applying a one-sided coating alloy can lead to galvanic corrosion with the base metals. Using the droplet shape of eutectic salt applied to only one side of the coating alloy would avoid these problems in conventional corrosion immersion tests, as corrosion would occur solely on the coating surface. Although the droplet method for corrosion tests cannot fully replicate corrosion in the MSRs environment, it offers a valuable tool for comparing and evaluating the corrosion resistance of different coating surfaces of alloys. However, the surface area is important due to the effect of diffusion in the corrosion of alloy in molten salt environments, but it is difficult to unify in the case of droplet tests. Therefore, understanding the droplet-alloy properties and corrosion mechanism is needed to accurately predict and analyze these test systems’ behavior highlighting unity for corrosion tests of different coating surfaces of alloys. To analyze the molten salt droplet behavior on various samples, pelletized eutectic NaCl-MgCl2 was prepared as salt and W-, Mo-coating, and base SS316 as samples. At room temperature, the same mass of pelletized eutectic NaCl-MgCl2 was placed on different samples under an argon atmosphere and heated to a eutectic point of 500°C in a furnace. After every hour, the molten droplets were hardened by rapid cooling at room temperature outside the furnace. The mass loss of salts and the contact area of the samples were measured by mass balance and SEM. The shape, surface area to volume ratio, and evaporation of the droplets of NaCl-MgCl2 per each coating sample and hour were analyzed to identify the optimal mass to equalize the contact coating surface of alloys with salts. Furthermore, We also analyzed whether their results reached saturation of corrosion products through ICP-MS. This will be significant research for the uniformity of the liquid-drop shape corrosion test of the coating sample in molten eutectic salts.

The purpose of this study was to examine whether galvanic corrosion of copper occurs by inserting a third barrier layer with a higher corrosion potential than copper between copper and cast iron when the copper layer is locally perforated by pitting or partial corrosion. A triple layer composed of copper, inserted metal, and carbon steel was manufactured by cold spray coating of inserting metal powders such as Ag, Ni, and Ti on carbon steel plate followed by Cu coating on it. First, the corrosion properties were evaluated electrochemically for each metal coating. As a result of Tafel plot anaylsis in KURT groundwater condition, the corrosion potential of Fe (-567 mV) was much lower than that of Cu (-91 mV), and the corrosion potential of Ni (-150 mV) was also lower than that of Cu. Therefore, Ni was likely to corrode before Cu. However, the corrosion current of Ni was lower than that of the Cu. In the galvanic specimen where the copper and inserting metal were exposed together, Cu-Fe was much lower corrosion potential of -446 mV, and the corrosion potential of Cu-Ti, Cu-Ni, and Cu-Ag were slightly higher than that of Cu. Therefore, it seemed that Ag, Ni, and Ti all might promote galvanic corrosion of surrounding copper when the copper layer was perforated to the inserted metal layer. If the metal insertion presented in this study operates properly, the disposal container does not need to worry about the partial corrosion or non-uniform corrosion of external copper layer.

This study aimed to investigate the effect of a coating agent on pork storage. Pork was coated with a coating agent containing sodium carboxymethyl cellulose (CMC) and mandarin peel powder (M). The treatments were divided into control, a 0.1% CMC treatment, and a 0.1% CMC +5% M treatment, and pH, color, 2-thiobarbituric acid reactive substances (TBARS), volatile basic nitrogen (VBN), and the number of viable cell counts were measured. In the case of redness (a), it was found that the reduction over the storage period was less in the 0.1% CMC + 5% M treatment than in the control and the 1% CMC treatment. When stored at 4oC and 25oC, TBARS of pork tended to increase during the storage period, followed by control, 0.1% CMC treatment, and 0.1% CMC + 5% M treatment, indicating that lipid oxidation was most suppressed in pork coated with mandarin peel powder. As a result of measuring the VBN of pork stored at 4oC and 25oC, the 0.1% CMC + 5% M treatment showed lower values than the control and 0.1% CMC treatment. When the film-coated pork was stored at 4oC, the number of viable cell counts in the 0.1% CMC +5% M treatment area was 7.13±0.96 log CFU/g on the 12th day of storage, delaying the growth of viable cell counts for approximately 3 d more than other treatments. Therefore, coating pork with a film containing CMC and mandarin peel powder has been confirmed to delay the increase in the number of viable cell counts while reducing the quality change during pork storage, which is an effective alternative to improving the storage of fresh food as an edible film.

This research measured the change in mechanical characteristics of a sample obtained by finishing a metal coating to an engineering plastic manufactured using a 3D printer to satisfy both lightweight and quality characteristics. High-Temp material, which can be applied to space thermal environments with large temperature fluctuations, was applied as the engineering plastic material, and Stereolithography(SLA) method, which has relatively higher precision than Fused Film Fabrication(FFF) method, was selected as the manufacturing method. Electroless & electroplating were performed by metal coating on the surface to satisfy the characteristics of products requiring electrical conductivity. Tensile and bending tests were conducted to verify a change in the mechanical characteristics of a sample completed with a metal coating, and an adhesion test of the metal coating was also added.

The paint removal of fighter jets is just as important as the painting, because perfect paint removal ensures the quality of the exterior painting on the aircraft. However, the current conditions for paint removal work of the ROKAF’s are poor. It is identified that the painting process currently implemented by the ROKAF is not only exposed to harmful compounds such as harmful dust and hexavalent chromium, but also consumes a lot of water. Thus, the introduction of advanced facility is considered. This study compares the fighter jets painting removal process currently applied by the Korean Air Force with the improved laser coating removal process of the US Air Force, and conducts an incremental analysis to perform economic analysis for the introduction of advanced facility. Four scenarios were envisioned on the premise of an increase in the number of fighters in the future, incremental analysis shows that laser coating removal method is advantageous in all scenarios. In addition, it is recommended that paint removal cycle keeps the current 12-year and the outsourcing amount to civilian depot is reduced.

PURPOSES : The aim of this study is to evaluate the stripping resistance of a bead coating via the Hamburg wheel tracking test and image analysis. METHODS : First, the stripping resistance of the bead coating was evaluated via the Hamburg wheel tracking test. A pneumatic wheel with a load of 175±2 N was used to simulate repeated skid cycles. Several bead coating mixtures with different numbers of coating layers, i.e., zero, one, two, three, and four layers, i.e., zero, one, two, three, and four layers,were conducted. Finally, an image analysis program was developed to analyze surface images captured from the Hamburg wheel tracking test. RESULTS : The results show that the samples with more coating layers exhibit higher stripping resistance. After 500 stripping cycles, the percentage of bead loss is 4% to 28%. At 80% bead loss, the mixture with one coating layer presents more skid cycles than the control sample without a coating layer. CONCLUSIONS : Incorporating a coating layer can improve the stripping resistance of glass beads under repeated skid cycles. Additionally, an image analysis program is established in this study to determine the percentage of bead loss caused by the stripping test.

목적 : 본 연구는 항균 기능을 갖춘 안경테의 필요성에 주목하여 고분자 물질인 Polyvinylpyrrolidone(PVP)을 사용하여 은 나노 입자를 합성하고, 금속 안경테 소재에 코팅하여 항균성과 코팅 특성을 평가해 보고자 한다. 방법 : 안정성이 높은 고분자 물질인 PVP를 환원제, 분산제, 안정제로 사용하고 합성 온도를 달리하여 은 나노 입자를 합성하였다. 합성한 시료의 특성은 UV-visible spectrophotometer, SEM, EDS를 사용하여 분석하였으 며 paper disk diffusion method로 항균성을 평가하였다. 합성한 은 나노콜로이드를 금속 안경테 소재인 티타 늄, 스테인리스스틸 기판에 코팅하고 코팅막의 특성과 항균성을 측정하였다. 결과 : PVP를 사용하여 합성한 시료 모두에서 은(Ag)이 검출되어 은 나노 입자의 생성을 확인할 수 있었다. 합성 온도에 따른 은 나노 입자의 크기는 차이를 보였으며 Escherichia coli, Pseudomonas aeruginosa, Aspergillus brasiliensis의 경우 45℃에서 합성한 은 나노콜로이드의 항균활성이 가장 크게 나타났다. 이를 금속 안경테 소재 기판에 코팅한 후 항균성을 확인한 결과 코팅막의 항균력을 확인할 수 있었다. 결론 : PVP를 사용하여 합성한 은 나노콜로이드를 금속 안경테 소재 기판에 코팅한 결과 코팅막의 항균성이 확인되어 항균 기능을 가진 안경테 제작 시 항균 물질로 활용될 수 있을 것이라 사료된다.

A Cu-15Ag-5P filler metal (BCuP-5) is fabricated on a Ag substrate using a high-velocity oxygen fuel (HVOF) thermal spray process, followed by post-heat treatment (300oC for 1 h and 400oC for 1 h) of the HVOF coating layers to control its microstructure and mechanical properties. Additionally, the microstructure and mechanical properties are evaluated according to the post-heat treatment conditions. The porosity of the heat-treated coating layers are significantly reduced to less than half those of the as-sprayed coating layer, and the pore shape changes to a spherical shape. The constituent phases of the coating layers are Cu, Ag, and Cu-Ag-Cu3P eutectic, which is identical to the initial powder feedstock. A more uniform microstructure is obtained as the heat-treatment temperature increases. The hardness of the coating layer is 154.6 Hv (as-sprayed), 161.2 Hv (300oC for 1 h), and 167.0 Hv (400oC for 1 h), which increases with increasing heat-treatment temperature, and is 2.35 times higher than that of the conventional cast alloy. As a result of the pull-out test, loss or separation of the coating layer rarely occurs in the heat-treated coating layer.

One of the most important problems in the cutting process of CFRP is tool wear. During CFRP machining, high temperature caused by friction between the cutting tool and the carbon fiber structure increase tool edge wear. Since CFRP is manufactured in a form in which the fibrous tissue is combined with a bonding resin, delamination caused by the separation of the resin and carbon fiber during process is recognized as a very big problem. This delamination proceeds very rapidly as the wear of the drill edge increases. Therefore, in this experiment, tool wear was measured during drilling using a TiAlN-coating drill with excellent wear resistance. In this study, tool wear is measured to suggest optimized cutting conditions for each material.

This study explored the possibility of forming a coating layer containing alginic acid on the surface of a magnesium alloy to be used as a biomaterial. We formed a coating layer on the surface of a magnesium alloy using a plasma electrolytic oxidation process in an electrolytic solution with different amounts of alginic acid (0 g/L ~ 8 g/L). The surface morphology of all samples was observed, and craters and nodules typical of the PEO process were formed. The cross-sectional shape of the samples confirmed that the thickness of the coating layer became thicker as the alginic acid concentration increased. It was confirmed that the thickness and hardness of the sample significantly increase with increasing alginic acid concentration. The porosity of the surface and cross section tended to decrease as the alginic acid concentration increased. The XRD patterns of all samples revealed the formation of MgO, Mg2SiO4, and MgF2 complex phases. Polarization tests were conducted in a Stimulate Body Fluid solution similar to the body's plasma. We found that a high amount of alginic acid concentration in the electrolyte improved the degree of corrosion resistance of the coating layer.

As the demand for appropriate heat dissipation measures to improve product stability and performance continues to increase and product design becomes highly integrated, research to improve heat transfer performance while maintaining the same area or size is required. In this study, the sample-shaped aluminum plate was treated as upper-coating, and the thickness of the coating was divided into 1mm, 2mm, and 3mm, respectively, and the coating material was applied with silver, copper, and graphene. The temperature condition of the heat source was set to 473K, and heat dissipation analysis was performed under natural convection. The thermal performance was compared and analyzed through temperature distribution, flow velocity distribution, and heat flux, and it was confirmed that the high thermal conductivity of graphene compared to other materials had a dominant effect on the increase in the conduction heat transfer rate. And it was confirmed that the high surface temperature of the graphene coating also increased the heat transfer rate by convection, thereby enhancing the heat dissipation effect.