In this study, we report the microstructural evolution and shear strength of an Sn-Sb alloy, used for die attach process as a solder layer of backside metal (BSM). The Sb content in the binary system was less than 1 at%. A chip with the Sn-Sb BSM was attached to a Ag plated Cu lead frame. The microstructure evolution was investigated after die bonding at 330 °C, die bonding and isothermal heat treatment at 330 °C for 5 min and wire bonding at 260 °C, respectively. At the interface between the chip and lead frame, Ni3Sn4 and Ag3Sn intermetallic compounds (IMCs) layers and pure Sn regions were confirmed after die bonding. When the isothermal heat treatment is conducted, pure Sn regions disappear at the interface because the Sn is consumed to form Ni3Sn4 and Ag3Sn IMCs. After the wire bonding process, the interface is composed of Ni3Sn4, Ag3Sn and (Ag,Cu)3Sn IMCs. The Sn-Sb BSM had a high maximum shear strength of 78.2 MPa, which is higher than the required specification of 6.2 MPa. In addition, it showed good wetting flow.

Yttria-stabilized zirconia (YSZ) has a low thermal conductivity, high thermal expansion coefficient, and excellent mechanical properties; thus, it is used as a thermal barrier coating material for gas turbines. However, during long-time exposure of YSZ to temperatures of 1200oC or higher, a phase transformation accompanied by a volume change occurs, causing the YSZ coating layer to peel off. To solve this problem, YSZ has been doped with trivalent and tetravalent oxides to obtain coating materials with low thermal conductivity and suppressed phase transformation of zirconia. In this study, YSZ is doped with trivalent oxides, Nd2O3, Yb2O3, Al2O3, and tetravalent oxide, TiO2, and the thermal conductivity of the obtained materials is analyzed according to the composition; furthermore, the relative density change, microstructure change, and m-phase formation behavior are analyzed during long-time heat treatment at high temperatures.

In this study, for thermal neutron absorption, an aluminum metal composite in which B4C particles were uniformly dispersed was prepared using stirring casting and hot rolling processes. The microstructure, thermal neutron absorption rate, mechanical properties and dispersibility of the reinforcement of the prepared B4C/Al composite were analyzed. The composite in which the 40 μm sized B4C particles were uniformly dispersed increased the tensile strength as the volume ratio of the reinforcement increased.

본 논문은 에너지를 실시간으로 저장할 수 있는 저장장치 중 열에너지 저장 콘크리트를 대상으로 재료의 미세구조와 물성(열전도 도)의 상관관계를 분석하는 연구를 수행하였다. 에너지 저장 콘크리트의 열전도 성능을 증가시키기 위해 혼화재인 그라파이트 (graphite)를 사용하였다. 그라파이트가 시멘트 질량의 10%와 15%를 치환한 시편과 일반 콘크리트(OPC) 시편을 제작하여 그라파이 트의 혼입에 따른 미세구조 변화 및 열전도도의 영향을 마이크로 스케일에서 분석하였다. 마이크로-CT를 활용하여 OPC와 그라파이 트를 사용한 콘크리트의 공극률을 비교하였으며, 확률함수를 사용하여 미세구조 특성을 정량화하였다. 미세구조 특성 차이가 열전도 도에 미치는 영향을 확인하기 위해 3차원 가상 시편을 제작하여 열해석을 수행하였으며, 이를 열평판법을 사용하여 측정한 열전도도 실험 결과와 비교하였다. 열해석 수행 시 그라파이트 재료가 지닌 열전도도 성능을 반영하기 위하여 해석 결과와 실험 결과를 기반으 로 고체상의 열전도도를 역해석을 통해 계산하였으며, 그라파이트가 시편의 열전도도에 미치는 영향에 대해 분석하였다.

In this study, microstructural characteristics and constituent elements of fiberglass splint and cast are examined using a scanning electron microscope and an energy dispersive X-ray spectrometer. As observed by the scanning electron microscope, fiberglass splint and cast had a porous structure with many bundles of fiberglass textures well assembled. Spaces between bundles of the fiberglass splint are triangular or elliptical shaped and the long-axis diameter is measured at about 1 mm. The thickness of fiber bundles covered with plaster is measured at 600 μm and the diameter of a single strand of fiberglass is up to 10 μm. The thickness of the fiberglass bundle of the fiberglass splint is measured at about 700 μm. Spaces between bundles are formed in the shape of triangles with gentle edges and long-axis diameter of up to 1.4 mm, which is larger than that of the splint. The thickness of a single strand of fiberglass of the plaster-coated cast is 11.5 μm, which is thicker than that of fiberglass of the splint. As a result of analyzing constituent elements of the fiberglass cast and the splint with an energy dispersive X-ray spectrometer, Ca, Si, and Al components are identically detected. This result shows that the fiberglass cast has a smoother surface with hardened plaster than the fiberglass splint. The thickness of the fiberglass bundle and the thickness of a single strand of the fiberglass are also larger than those of the fiberglass splint.

PURPOSES : In this study, an ASR-reducing (alkali-silica reaction) cement was developed to prevent the blow-up of concrete pavements. To develop ASR-reducing cement, various amounts of ground granulated blast furnace slag (GGBFS), and fly ash (FA) were substituted with Portland cement, and the ASR reduction effect was verified through various experiments. METHODS : The physical properties of ASR-reducing cement, varying with the substitution amounts of GGBFS and FA, were verified through compressive strength tests. In addition, the ASR reduction effect was examined using accelerated mortar bar tests. Furthermore, the reasons for the ASR reduction were investigated using microstructural analysis techniques, such as XRD and TG/DTG. RESULTS : There was a difference in the compressive strength results according to the amount of GGBFS and FA substitution. In addition, the samples with GGBFS and FA exhibited relatively lower compressive strengths at 3 days, than OPC samples, but the compressive strength at 28 days was higher than that of the OPC samples. The samples with GGBFS and FA had higher compressive strength at 28 days than OPC samples, because the substituted GGBFS and FA induced pozzolanic reaction. Through XRD and TG/DTG analyses, various degrees of pozzolanic reaction occurring in the samples were examined, and a more active pozzolanic reaction occurred in the samples with FA than in the samples with GGBFS. Therefore, it appeared that the ASR reduction effect occurred because of the induced pozzolanic reaction. CONCLUSIONS : GGBFS and FA substituting Portland cement indicated an ASR reduction effect, which was owing to the pozzolanic reaction. In addition, FA indicated a greater ASR reduction effect than GGBFS, which suggested that FA induced a more active pozzolanic reaction than GGBFS.

This study analyzes the mechanical properties, including the attrition rate, of 50 μm size yttria-stabilized zirconia (YSZ) beads with different microstructures and high-energy milling conditions. The yttria distribution in the grain and grainboundary of the fully sintered beads relates closely to Vickers hardness and the attrition rate of the YSZ beads. Grain size, fractured surfaces, and yttrium distribution are analyzed by electronic microscopes. For standardization and a reliable comparison of the attrition rate of zirconia beads with different conditions, Zr content in milled ceramic powder is analyzed and calculated by X-ray Fluorescence Spectrometer(XRF) instead of directly measuring the weight change of milled YSZ beads. The beads with small grain sizes sintered at lower temperature exhibit a higher Vickers hardness and lower attrition rate. The attrition rate of 50 μm YSZ beads is measured and compared with the various materials properties of ceramic powders used for high-energy milling. The attrition rate of beads appears to be closely related to the Vickers hardness of ceramic materials used for milling, and demonstrates more than a 10 times higher attrition rate with Alumina(Hv ~1650) powder than BaTiO3 powder (Hv ~315).

Particle size reduction is an important step in many technological operations. The process itself is defined as the mechanical breakdown of solids into smaller particles to increase the surface area and induce defects in solids, which are needed for subsequent operations such as chemical reactions. To fabricate nano-sized particles, several tens to hundreds of micron size ceramic beads, formed through high energy milling process, are required. To minimize the contamination effects during highenergy milling, the mechanical properties of zirconia beads are very important. Generally, the mechanical properties of Y2O3 stabilized tetragonal zirconia beads are closely related to the mechanism of phase change from tetragonal to monoclinic phase via external mechanical forces. Therefore, Y2O3 distribution in the sintered zirconia beads must also be closely related with the mechanical properties of the beads. In this work, commercially available 100μm-size beads are analyzed from the point of view of microstructure, composition homogeneity (especially for Y2O3), mechanical properties, and attrition rate.

본 논문은 Ni - Al2O3로 구성된 금속-세라믹 이종 입자복합재의 2차원 미세구조(microstructure) 생성과 미세구조 스케일 (scale)에 따라 정의되는 계층적 모델들의 역학적 특성 분석에 관한 내용이다. 이종 입자복합재의 미세구조는 수학적인 RMDF(random morphology description functions) 모델링기법을 복합재의 2차원 RVE(representative volume element) 영 역에 적용하여 생성하였다. 그리고 미세구조 생성에 필요한 가우스 함수들의 개수에 따라 미세구조의 계층적 모델을 정의하였다. 한편 임의 미세구조 내 금속과 세라믹 입자가 차지하는 체적분율(volume fraction)은 RMDF 함수의 레벨을 조정함으로서 설정하였다. RMDF기법에 의한 미세구조들은 가우스 함수들의 개수가 일정할지라도 랜덤하게 생성된다. 이렇게 랜덤 하게 생성되는 미세구조들을 2차원 보(beam) 모델에 적용하여 미세구조의 스케일에 따른 수직응력과 전단응력의 계층적 변 동을 수치 해석적으로 고찰하였다. 또한, 균열해석을 통해 RMDF의 랜덤성과 가우스 함수들의 개수가 균열선단에서의 응력 값에 미치는 영향을 고찰하였다.

입자 복합재료는 입자의 형상, 크기 그리고 분포의 산포특성으로 인해 물성치의 편차가 존재하고, 입자 복합재료를 사용 한 시스템의 거동 또한 산포가 존재한다. 하지만 입자의 산포특성을 고려하기 어려우므로 균질화법을 사용하여 시스템의 거 동을 해석하거나 국부영역에서 미세구조를 적용하여 해석한다. 본 연구에서는 입자의 랜덤적 산포특성을 고려하기 위해 RMDFs(random morphology description functions)를 사용하여 랜덤 미세구조를 생성하였고, 단면 1차 모멘트를 사용하여 가우시안 함수의 수(N)와 입자의 산포특성의 관계를 분석하였다. 그리고 랜덤 미세구조 구조물의 거동을 분석하기 위하여 랜덤 미세구조를 전체에 반영한 외팔보에 multi-scale 해석을 수행하였다. 그 결과 입자의 산포특성과 외팔보의 처짐의 편차 는 N의 증가에 따라 감소하고 N=200에서 수렴하는 것을 확인하였다.

NiO catalysts were successfully coated onto FeCrAl metal alloy foam as a catalyst support via a dip-coating method. To demonstrate the optimum amount of NiO catalyst on the FeCrAl metal alloy foam, the molar concentration of the Ni precursor in a coating solution was controlled, with five different amounts of 0.4 M, 0.6 M, 0.8 M, 1.0 M, and 1.2 M for a dip-coating process. The structural, morphological, and chemical bonding properties of the NiO-catalyst-coated FeCrAl metal alloy foam samples were assessed by means of field-emission scanning electron microscopy(FESEM), scanning electron microscopy-energy dispersive spectroscopy(SEM-EDS), X-ray diffraction(XRD), and X-ray photoelectron spectroscopy(XPS). In particular, when the FeCrAl metal alloy foam samples were coated using a coating solution with a 0.8 M Ni precursor, well-dispersed NiO catalysts on the FeCrAl metal alloy foam compared to the other samples were confirmed. Also, the XPS results exhibited the chemical bonding states of the NiO phases and the FeCrAl metal alloy foam. The results showed that a dip-coating method is one of best ways to coat well-dispersed NiO catalysts onto FeCrAl metal alloy foam.

This study investigated the applicability of synthetic resins as neutron shielding aggregates in cementitious materials with SEM analysis. Synthetic resins contain lots of hydrogen atoms, which is effective in neutron shielding by an elastic scattering because its mass is almost the same as that of the neutron. The SEM results showed that the binding force between HDPE/PP particles and cement matrix is very week compared to that of UPE particles so that additional treatment such as surface reforming should be needed.