NiO catalysts/Al2O3/FeCrAl alloy foam for hydrogen production was prepared using atomic layer deposition (ALD)and subsequent dip-coating methods. FeCrAl alloy foam and Al2O3 inter-layer were used as catalyst supports. To improve thedispersion and stability of NiO catalysts, an Al2O3 inter-layer was introduced and their thickness was systematically controlledto 0, 20, 50 and 80nm using an ALD technique. The structural, chemical bonding and morphological properties (includingdispersion) of the NiO catalysts/Al2O3/FeCrAl alloy foam were characterized by X-ray diffraction, X-ray photoelectronspectroscopy, field-emission scanning electron microscopy and scanning electron microscopy-energy dispersive spectroscopy. Inparticular, to evaluate the stability of the NiO catalysts grown on Al2O3/FeCrAl alloy foam, chronoamperometry tests wereperformed and then the ingredient amounts of electrolytes were analyzed via inductively coupled plasma spectrometer. We foundthat the introduction of Al2O3 inter-layer improved the dispersion and stability of the NiO catalysts on the supports. Thus, whenan Al2O3 inter-layer with a 80nm thickness was grown between the FeCrAl alloy foam and the NiO catalysts, it indicatedimproved dispersion and stability of the NiO catalysts compared to the other samples. The performance improvement can beexplained by optimum thickness of Al2O3 inter-layer resulting from the role of a passivation layer.

Silicon oxynitride that can be deposited two times faster than general SiNx:H layer was applied to fabricate the passivation protection layer of atomic layer deposition (ALD) Al2O3. The protection layer is deposited by plasma-enhanced chemical vapor deposition to protect Al2O3 passivation layer from a high temperature metallization process for contact firing in screen-printed silicon solar cell. In this study, we studied passivation performance of ALD Al2O3 film as functions of process temperature and RF plasma effect in plasma-enhanced chemical vapor deposition system. Al2O3/SiON stacks coated at 400 oC showed higher lifetime values in the as-stacked state. In contrast, a high quality Al2O3/SiON stack was obtained with a plasma power of 400 W and a capping-deposition temperature of 200 oC after the firing process. The best lifetime was achieved with stack films fired at 850 oC. These results demonstrated the potential of the Al2O3/SiON passivated layer for crystalline silicon solar cells.

The effect of Al content on the processing of reaction-bonded Al2O3 (RBAO) ceramics using 40v/o ~ 80v/o Al- Zn-Mg alloy powder was studied in order to improve traditional RBAO ceramic processes that use ~ 40v/o pure Al powder. The influence of high Al content in starting Al2O3-Al alloy powder mixtures on its particulate characteristics, reaction-bonding, microstructure, physical and mechanical properties was revealed. Starting Al2O3-Al alloy powder mixtures with 40v/o ~ 80v/o Al alloy powder were milled, reaction-bonded, post-sintered, and characterized. With an increasing Al alloy content, the milling efficiency of Al alloy powder was lowered, resulting in a larger particle size after milling. However, in spite of the larger particle size of Al alloy powder, the oxidation, i.e., reaction-bonding, of the Al alloy was successfully completed via solid and liquid state oxidation, in which the activation energy of the oxidation was nearly the same regardless of Al alloy content. After reaction-bonding and post-sintering at 1600 oC, RBAO ceramics from 80v/o Al alloy content showed a relative density of ~97% and a flexural strength of 251 MPa compared to ~ 96% and 353 MPa for RBAO ceramics from 40v/o Al alloy content, respectively. The lower flexural strength at 80v/o Al alloy content was due to the weak spinel phase that formed from Zn, Mg alloying elements in Al.

투명 전도성 산화물로서 알루미늄과 붕소가 함께 도핑된 아연산화물(AZOB)이 900℃에서 분무 열분해법에 의해 제조되었다. 얻어진 마이크론 크기의 AZOB 분말은 알루미늄, 붕소 및 아연의 수용액으로부터 얻어진다. 분무 열분해로 얻어진 마이크론 크기의 AZOB 분말은 700℃에서 두 시간동안의 후 소성 과정과 24 시간 동안의 볼 밀링을 통해 나노 크기의 AZOB으로 변환된다. AZOB을 구성하는 일차 입자의 크기를 Debye-Scherrer 식에 의해 계산하였고 압축된 AZOB 펠렛의 표면 저항을 측정하였다.

This study was performed to obtain high conversion efficiency of NH3 and minimize generation of nitrogen oxides using metal-supported catalyst with Ag : Cu ratio. Through structural analysis of the prepared catalyst with Ag : Cu ratio ((10-x)Ag–xCu (0≤ x ≤6)), it was confirmed that the specific surface area was decrease with increasing metal content. A prepared catalysts showed Type Ⅱ adsorption isotherms regardless of the ratio Ag : Cu of metal content, and crystalline phase of Ag2O, CuO and CuAl2O was observed by XRD analysis. In the low temperature(150∼200 ℃), a conversion efficiency of AC_10 recorded the highest(98%), whereas AC_5 (Ag : Cu = 5 : 5) also showed good conversion efficiency(93.8%). However, in the high temperature range, the amounts of by-products(NO, NO2) formed with AC_5 was lower than that of AC_10. From these results, It is concluded that AC_5 is more environmentally and economically suitable.

Fabrication of reaction-bonded Al2O3 (RBAO) ceramics using Al-Zn-Mg alloy powder was studied in order to improve traditional RBAO ceramic processing using Al powder. The influence on reaction-bonding and microstructure, as well as on physical and mechanical properties, of the particulate characteristics of the Al2O3-Al alloy powder mixtures after milling, was revealed. Variation of the particulate characteristics of this Al2O3-Al alloy powder mixture with milling time was reported previously. To start, the Al2O3-Al alloy powder mixture was milled, reaction-bonded, post-sintered, and characterized. During reaction-bonding of the Al2O3-Al alloy powder mixture compacts, oxidation of the Al alloy took place in two stages, that is, there was solid- and liquid-state oxidation of the Al alloy. The solid-state oxidation exhibited strong dependence on the density of surface defects on the Al-alloy particles formed during milling. Higher milling efficiency resulted in less participation of the Al alloy in reaction-bonding. This was because of its consumption by chemical reactions during milling, and subsequent powder handling, and could be rather harmful in the case of over-milling. In contrast to very little dependence of oxidation of the Al alloy on its particle size after milling, the relative density, microstructure, and flexural strength were strongly dependent on particle size after milling (i.e., on milling efficiency). The relative density and 4-point flexural strength of the RBAO ceramics in this study were ~98% and ~365 MPa, respectively, after post-sintering at 1,600˚C.

The nitrogen solubility and nitride capacity of CaO-SiO2-Al2O3-MgO-CaF2 slag systems were measured by using gas-liquid equilibration at 1773K. The nitrogen solubility of this slag system decreased with increasing CO partial pressure, with the linear relationship between nitrogen contents and oxygen partial pressure being -3/4. This system was expected to show two types of nitride solution behavior. First, the nitrogen solubility decreased to a minimum value and then increased with the increase of CaO contents. These mechanisms were explained by considering that nitrogen can dissolve into slags as "free nitride" at high basicities and as "incorporated nitride" within the network at low basicities. Also, the basicity of slag and nitride capacity were explained by using optical basicity. The nitrogen contents exhibited temperature dependence, showing an increase in nitrogen contents with increasing temperature.

The milling and particulate characteristics of Al alloy-Al2O3 powder mixtures for a reaction-bonded Al2O3 (RBAO) process were studied. A commercially available prealloyed Al powder with Zn, Mg, Cu and Cr alloying elements (7475 series) was mixed with a calcined sinter-active Al2O3 powder and then milled in centrifugal milling equipment for ~48 hrs. The Al alloy-Al2O3 powder mixtures after milling were characterized and evaluated in various ways to reveal their particulate characteristics during milling. The milling efficiency of the Al alloy increased with a longer milling time. Comminution of the Al alloy particles started with its elongation, showing a high aspect ratio. With a longer milling time, the elongated Al alloy particle changed in terms of its shape and size, becoming equiaxially fine particles. Regardless of the milling efficiency of the Al alloy particles, all of the Al alloy particles repeatedly experienced strong plastic deformation during milling, giving rise to higher density of surface defects, such as microcracks, and leading to higher residual microstress within the Al alloy particles. The chemical reactions, oxidation behavior and hydration behavior of the Al alloy particles and the hydrolysis characteristics of their reaction with the environment were also observed during the milling process and during the subsequent powder handling steps.

This paper investigates the effect of prolonged high temperature exposure on concentric laminated Al2O3-ZrO2 composites. An ultrafine scale microstructure with a cellular 7 layer concentric lamination with unidirectional alignment was fabricated by a multi-pass extrusion method. Each laminate in the microstructure was 2-3μm thick. An alternate lamina was composed of 75%Al2O3-(25%m-ZrO2) and t-ZrO2 ceramics. The composite was sintered at 1500˚C and subjected to 1450˚C temperature for 24 hours to 72 hours. We investigated the effect of long time high temperature exposure on the generation of residual stress and grain growth and their effect on the overall stability of the composites. The residual stress development and its subsequent effect on the microstructure with the edge cracking behavior mechanism were investigated. The residual stress in the concentric laminated microstructure causes extensive micro cracks in the t-ZrO2 layer, despite the very thin laminate thickness. The material properties like Vickers hardness and fracture toughness were measured and evaluated along with the microstructure of the composites with prolonged high temperature exposure.

Porous Al2O3 dispersed with nano-sized Cu was fabricated by freeze-drying process and solution chemistry method using Cu-nitrate. To prepare porous Al2O3, camphene was used as the sublimable vehicle. Camphene slurries with Al2O3 content of 10 vol% were prepared by milling at 50˚C with a small amount of oligomeric polyester dispersant. Freezing of the slurry was done in a Teflon cylinder attached to a copper bottom plate cooled to -25˚C while unidirectionally controlling the growth direction of the camphene. Pores were subsequently generated by sublimation of the camphene during drying in air for 48 h. The green body was sintered in a furnace at 1400˚C for 1 h. Cu particles were dispersed in porous Al2O3 by calcination and hydrogen reduction of Cu-nitrate. The sintered samples showed large pores with sizes of about 150μm; these pores were aligned parallel to the camphene growth direction. Also, the internal walls of the large pores had relatively small pores due to the traces of camphene left between the concentrated Al2O3 particles on the internal wall. EDS analysis revealed that the Cu particles were mainly dispersed on the surfaces of the large pores. These results strongly suggest that porous Al2O3 with Cu dispersion can be successfully fabricated by freeze-drying and solution chemistry routes.

목적: Al2O3 기판위에 Ge/ZnS 다층박막을 이용하여 중심파장 3450nm에서 반치폭이 약 150nm이고 투과율이 약 95%인 중 적외선 투과필터를 제작하고, 이 필터의 박막 특성을 연구하였다. 방법: 설계에 있어 기판의 한 면은 장파장 투과 필터로,다른 면은 단파장 투과 필터로 코팅한 후 한개의 기판을 중심으로 전면에는 장파장 투과 필터를 후면에는 단파장 투과 필터를 합성하여 중적외선 대역투과 필터를 설계하였다.또한 전자빔 증착장비를 이용하여Ge/ZnS 다층박막 중적외선 대역 투과 필터를 제작한 후, FTIR을 이용하여 투과율을 측정하였고, XRD 데이타로부터 박막의 구조를 분석하였으며, XPS분석으로부터 박막 성분을 확인하였다. 결과: 장파장 투과 필터는 기준파장 2700nm에서 [air/0.490H 0.904L 0.952H 1.086L 1.747H 0.489L (HL)9 H 0.350L 1.616H/Al2O3 substrate]와 같이 설계되었으며, 이때 고굴절률(H)과 저굴절률(L) 물질은 각각 Ge과 ZnS이였다. 또한 단파장 투과필터는 기준파장 4200nm에서 [air/1.261H (LH)7 0.921L 1.306H/Al2O3 substrate]와 같이 설계되었으며, 고굴절률 물질과 저굴절률 물질은 장파장 투과필터와 동일하였다. 설계를 바탕으로 제작한 적외선 투과 필터의 최대파장피크가 제작조건의 변화에 의거하여 이론치에 비해 약 30nm 오른쪽 이동되어 있는 것을 확인하였다. 제작된 필터의 ZnS층이 cubic (111) 결정구조를 가지고 있는 것을 XRD분석으로 확인하였으며, XPS분석에 의해 Ge층이 맨 위층이며 ZnS층과 교번인 다층막으로 형성돼 있다는 것을 확인할 수 있었다. 결론: Al2O3 기판위에 Ge와 ZnS를 교번으로, 한 면은 27층의 장파장 투과필터로 구성되고, 다른 면은 17층의 단파장 투과 필터의 다층박막을 제작하여, 3450nm 중심파장에서 150nm 반치폭을 갖으며 투과율은 약 95%인 중적외선 대역 투과 필터를 제작하였다.

foam is an important engineering material because of its exceptional high-temperature stability, low thermal conductivity, good wear resistance, and stability in hostile chemical environment. In this work, foams were designed to control the microstructure, porosity, and cell size by varying different parameters such as the amount of amphiphile, solid loading, and stirring speed. Particle stabilized direct foaming technique was used and the particles were partially hydrophobized upon the adsorption of valeric acid on particles surface. The foam stability was drastically improved when these particles were irreversibly adsorbed at the air/water interface. However, there is still considerable ambiguity with regard to the effect of process parameters on the microstructure of particle-stabilized foam. In this study, the foam with open and closed-cell structure, cell size ranging from to having single strut wall and porosity from 75% to 93% were successfully fabricated by sintering at for 2 h in air.

Co3O4, Al2O3 and Co3O4/Al2O3 mesoporous powders were prepared by a sol-gel method with starting matierals ofaluminum isopropoxide and cobalt (II) nitrate. A P123 template is employed as an active organic additive for improving thespecific surface area of the mixed oxide by forming surfactant micelles. A transition metal cobalt oxide supported on aluminawith and without P123 was tested to find the most active and selective conditions as a heterogeneous catalyst in the reactionof styrene epoxidation. A bBlock copolymer-P123 template was added to the staring materials to control physical and chemicalproperties. The properties of Co3O4/Al2O3 powder with and without P123 were characterized using an X-ray diffractometer(XRD), a Field-Emission Scanning Electron Microscope (FE-SEM), a Bruner-Emmertt-Teller (BET) surface analyzer, and 27AlMAS NMR spectroscopy. Powders with and without P123 were compared in catalytic tests. The catalytic activity and selectivitywere monitored by GC/MS, 1H, and 13C-NMR spectroscopy. The performance for the reaction of epoxidation of styrene wasobserved to be in the following order: [Co3O4/Al2O3 with P123-1173 K>Co3O4/Al2O3 with P123-973 K>Co3O4-973K>Co3O4/Al2O3-973 K>Co3O4/Al2O3 with P123-1473 K>Al2O3-973 K]. The existence of γ-alumina and the nature of thesurface morphology are related to catalytic activity.

Ce3+-doped yttrium aluminum gallium garnet (YAGG:Ce3+), which is a green-emitting phosphor, was synthesizedby solid state reaction using α-phase or γ-phase of nano-sized Al2O3 as the Al source. The processing conditions and thechemical composition of phosphor for the maximum emission intensity were optimized on the basis of emission intensity undervacuum UV excitation. The optimum heating temperature for phosphor preparation was 1550oC. Photoluminescence propertiesof the synthesized phosphor were investigated in detail. From the excitation and emission spectra, it was confirmed that theYAGG:Ce3+ phosphors effectively absorb the vacuum UV of 120-200nm and emit green light positioned around 530nm. Thecrystalline phase of the alumina nanoparticles affected the particle size and the luminescence property of the synthesizedphosphors. Nano-sized γ-Al2O3 was more effective for the achievement of higher emission intensity than was nano-sized α-Al2O3. This discrepancy is considered to be because the diffusion of Al3+ into Y2O3 lattice is dependent on the crystalline phaseof Al2O3, which affects the phase transformation of YAGG:Ce3+ phosphors. The optimum chemical composition, having themaximum emission intensity, was (Y2.98Ce0.02)(Al2.8Ga1.8)O11.4 prepared with γ-Al2O3. On the other hand, the decay time of theYAGG:Ce3+ phosphors, irrespective of the crystalline phase of the nano-sized alumina source, was below 1 ms due to theallowed 5d→4f transition of the Ce3+ activator.

In this work, AlON-Al2O3 coatings were prepared on Al2021 alloy by the electrolytic plasma processing (EPP) method. The experimental electrolytes include: 2 g/l NaOH as the electrolytic conductive agent, 10 g/l Na2AlO2 as the alumina formative agent, and 0.5 g/l NaNO2, NaNO3, and NH4NO3 as the nitride inducing agents. The effects of different nitrogen inducing agents were studied by a combined compositional and structural analyses of the ceramic coatings carried out by Xray diffractometry (XRD) and scanning electron microscopy (SEM) for the specimens EPP-treated at room temperature for 15 min under a hybrid voltage of 260 DC along with an AC 50 Hz power supply (200 V). Microhardness tests and wear tests were carried out to correlate the evolution of the microstructure and the resulting mechanical properties. Potentiodynamic polarizations and immersion corrosion tests were carried out in 3.5wt% NaCl water solutions under static conditions in order to evaluate the corrosion behavior of the coated samples. The results demonstrate that NaNO2 is proven to be a good nitrogen inducing agent to produce high quality AlON-Al2O3 ceramic coatings.

사용후 핵연료내 우라늄 및 초우란원소를 회수하는 파이로프로세싱 공정에서 배출되는 금속염화물계 방사성 폐기물은 높은 휘발특성과 붕규산계 유리와의 낮은 상용성으로 인해 고화처리가 쉽지 않은 폐기 물이다. 이를 위해, 본 연구에서는 고화처리의 한 방법으로 탈염화 반응을 통한 고화체제조 개념을 채택 하였다. 솔젤법을 이용하여 탈염화물질, SiO2-Al2O3-P2O5 (SAP)을 합성하였으며 이를 이용하여 탈염화 반 응거동 반응생성물의 고형화 특성을 조사하였다. LiCl계 폐기물과 달리, LiCl-KCl폐기물의 반응은 두 개 의 온도범위에서 반응이 진행되며, 400℃의 경우에는 LiCl이, 약 700℃에서는 KCl이 주로 반응하는 것으 로 확인되었다. 여러 가지 반응실험을 통하여 LiCl-KCl의 탈염화 반응에 가장 적합한 물질은 SAP 1071 (Si/Al/P=1/0.75/1 in molar)인 것으로 확인되었다. 4가지 종류의 고형화 실험을 통하여 고화체의 bulk shape과 densification은 SAP/Salt의 비에 영향 받는 것을 확인하였다. 제조된 고형화 시료는 Product Consistency Test-A법을 이용하여 기본적인 내구성을 평가하였다. 본 연구는 SiO2, Al2O3, P2O5 로 이루 어진 탈염화 물질을 이용하여 반응특성과 고형화 특성에 대한 기본적인 정보를 제공하였으며, 이와 같은 실험을 통하여, 본 연구에서 제안된 탈염화 고화처리방법이 휘발특성이 높고 기존 유리매질과 상용성이 낮은 금속염화물계 폐기물에 적용이 가능함을 확인하였다.

금속염화물계 방사성 폐기물은 전해공정으로 이루어진 파이로프로세싱공정의 주요한 방사성 폐기물이 다. 이와 같은 폐기물은 탄산염이나 질산염과 달리 고온에서 분해되지 않고 바로 휘발되며, 기존의 규산 계 유리와 상용성이 낮아 처리가 쉽지 않다. 본 연구팀은 금속염화물계 폐기물을 고화처리하는 방법으로 탈염화처리법을 채택하였다. 본 연구에서는 그 후속적인 연구로서, 탈염화물질로 제안된 SAP (SiO2- Al2O3-P2O5)의 조성을 변화시켜 LiCl-KCl과의 반응성을 향상시키고 고화공정을 단순화시키고자 하였다. 기본물질계에 Fe2O3를 첨가할 경우 무게반응비 SAP/Salt를 3에서 2.25로 낮출수 있으며, Fe가 Al을 치환 하는 몰분율이 0.1이상이 될 경우에는 오히려 반응성이 점진적으로 감소하는 것으로 확인되었다. 또한 M-SAP에 B2O3를 첨가할 경우에는 유리매질을 사용하지 않고 monolithic form을 제조할 수 있었다. 침출 시험결과 U-SAP 1071이 가장 높은 내구성을 보여주었으며, 1 g의 금속폐기물을 처리시 약 3∼4 g의 고 화체가 발생되며, 이는 기존의 고화처리법보다 약 ⅓∼¼배정도 최종처분부피가 감소되는 효과를 얻을 수 있다. 이상의 실험결과로부터, 기존의 유리고화공정으로 처리가 어려운 휘발성 금속염화물계 폐기물 을 단 하나의 물질을 이용하여 처리할 수 있음을 확인하였으며, 이러한 처리방법은 고화처리시 발생되는 부피를 최소화활 수 있는 대안적인 고화처리방법이 될 것으로 판단된다.

In the present study, potassium and caesium doped Ag/ catalysts were synthesized by simple wet impregnation method and evaluated for selective catalytic reduction (SCR) of NOx using methane. TEM analysis and diffraction patterns demonstrated the finely dispersed Ag particles. BET surface measurements reveal that the prepared materials have moderate to high surface area and the metal amount found from ICP analysis was well matching with the theoretical loadings. The synthesized K-Ag/ and Cs-Ag/ catalysts exhibited a promotional effect on deNOx activity in the presence of and . The long-term isothermal studies at under oxygen rich condition showed the superior catalytic properties of the both alkali promoted samples. The crucial catalytic properties of materials are attributed to NO adsorption properties detected by the NO TPD.

The autothermal reforming reaction of methane was investigated to produce hyd rogen with Ni/CeO2-ZrO2, Ni/Al2O3-MgO and Ni-Ru/Al2O3-MgO catalysts. Honeycomb metalli c monolith was applied in order to obtain high catalytic activity and stability in autothermal r eforming. The catalysts were characterized by XRD, BET and SEM. The influence of various catalysts on hydrogen production was studied for the feed ratio(O2/CH4, H2O/CH4). The O2/CH4 and H2O/CH4 ratio governed the methane conversion and temperature profile of reactor. Th e reactor temperature increased as the reaction shifted from endothermic to exothermic reactio n with increasing O2/CH4 ratio. Among the catalysts used in the experiment, the Ni-Ru/Al2O3-MgO catalyst showed the highest activity. The 60% of CH4 conversion was obtained, and th e reactor temperature was maintained 600℃ at the condition of GHSV=10000h-1 and feed ratio S/C/O=0.5/1/0.5.

Zircon has excellent thermal, chemical, and mechanical properties, but it is hard to make a dense sintered product because of dissociation during the sintering process. This study analyzes how the addition of SiO2 and Al2O3 affects the mechanical properties of sintered zircon, particularly in regards to reducing the thermal dissociation and improving the mechanical properties of ZrSiO4. Zircon specimens containing different amounts of SiO2 and Al2O3 were prepared and sintered to observe how the mechanical properties of ZrSiO4 changed according to the differing amount of SiO2 and Al2O3. The ZrSiO4 that was used for the starting material was ground by ball mill to an average particle size of 3 μm. The SiO2 and Al2O3 that was used for additives were ground to an average particle size of 3 μm and 0.5 μm, respectively. Adding SiO2 resulted in transformation in the liquid phase at high temperatures, which had little effect on suppressing the thermal dissociation but enhanced the mechanical properties of ZrSiO4. When Al2O3 was added, the mechanical properties of ZrSiO4 decreased due to the formation of pores and abnormal grains in the microstructure of the sintered zircon.