해양산업시설에서는 많은 종류의 유해물질의 배출 가능성이 존재하기 때문에 이에 대한 체계적인 대응체계가 필요하다. 그 중 연속자동 측정이 가능하면서 ppb 수준의 낮은 검출하한 (limit of detection:LOD)를 갖는 센서 구현은 매우 중요하다. 이를 위해 본 연구에서 는 활성탄소(carbon black)와 Indium tin oxide (ITO) 나노입자를 혼합한 film의 표면저항의 변화를 이용한 고성능 센서 제안 및 구현을 위해 성능인자를 최적화하였다. 센서 구조는 접촉 면적과 전극 간격을 최적화하였다. 접촉 면적이 증가하면 감도, LOD 성능이 향상되었으며 60 mm2에서 최적화되었다. 또한, 전극 간격은 접촉 면적을 일정하게 유지한 상태에서 변화시켰으며 센서 응답은 전극 간격이 감소함에 따라 증가하는 것을 확인하였다. 마지막으로 센서 표면에서의 유해물질의 잔류시간 증가를 위해 화학흡착제를 적용하였다. 화학흡착제는 유해 물질을 선택적으로 흡수할 수 있는 polyester계를 선택하였다. 그 결과 농도가 증가함에 따라 응답이 선형적으로 증가하여 센서로 활용이 가능한 것을 확인하였다. 이러한 3가지의 방법을 통해 센서를 제작하였을 때 액상 유해물질을 기존 센서의 LOD(89.9 ppb)와 비교 10~40 ppb 정도의 낮은 농도를 검출할 수 있는 센서를 구현하였다.

The color image of the brand comes first and is an important visual element that leads consumers to the consumption of the product. To express more effectively what the brand wants to convey through design, the printing market is striving to print accurate colors that match the intention. In ‘offset printing’ mainly used in printing, colors are often printed in CMYK (Cyan, Magenta, Yellow, Key) colors. However, it is possible to print more accurate colors by making ink of the desired color instead of dotting CMYK colors. The resulting ink is called ‘spot color’ ink. Spot color ink is manufactured by repeating the process of mixing the existing inks. In this repetition of trial and error, the manufacturing cost of ink increases, resulting in economic loss, and environmental pollution is caused by wasted inks. In this study, a deep learning algorithm to predict printed spot colors was designed to solve this problem. The algorithm uses a single DNN (Deep Neural Network) model to predict printed spot colors based on the information of the paper and the proportions of inks to mix. More than 8,000 spot color ink data were used for learning, and all color was quantified by dividing the visible light wavelength range into 31 sections and the reflectance for each section. The proposed algorithm predicted more than 80% of spot color inks as very similar colors. The average value of the calculated difference between the actual color and the predicted color through ‘Delta E’ provided by CIE is 5.29. It is known that when Delta E is less than 10, it is difficult to distinguish the difference in printed color with the naked eye. The algorithm of this study has a more accurate prediction ability than previous studies, and it can be added flexibly even when new inks are added. This can be usefully used in real industrial sites, and it will reduce the attempts of the operator by checking the color of ink in a virtual environment. This will reduce the manufacturing cost of spot color inks and lead to improved working conditions for workers. In addition, it is expected to contribute to solving the environmental pollution problem by reducing unnecessarily wasted ink.

The printing process can have to print various colors with a limited capacity of printing facility such as ink containers that are needed cleaning to change color. In each container, cleaning time exists to assign corresponding inks, and it is considered as the setup cost required to reduce the increasing productivity. The existing manual method, which is based on the worker’s experience or intuition, is difficult to respond to the diversification of color requirements, mathematical modeling and algorithms are suggested for efficient scheduling. In this study, we propose a new type of scheduling problem for the printing process. First, we suggest a mathematical model that optimizes the color assignment and scheduling. Although the suggested model guarantees global optimality, it needs a lot of computational time to solve. Thus, we decompose the original problem into sequencing orders and allocating ink problems. An approximate function is used to compute the job scheduling, and local search heuristic based on 2-opt algorithm is suggested for reducing computational time. In order to verify the effectiveness of our method, we compared the algorithms' performance. The results show that the suggested decomposition structure can find acceptable solutions within a reasonable time. Also, we present schematized results for field application.

This study was performed to investigate the characteristics of VOCs and carbonyl compounds emitted by smallscale master, offset, and screen printing facilities. During the printing process, concentration measurements of indoor samples were made at each on the printer equipment and the indoor center of the facility. In each case, the window or door served as natural ventilation, and concentration measurements of outdoor samples were made at each air exit point. The results showed that in all printing facilities, the levels of VOCs and carbonyl compounds were much higher in printer equipment compared to indoor levels. Comparative examination of VOCs between printer equipment and the indoors of the facility, the main species of master and offset printer equipment were Methyl isocyanide, 2,2,6-Trimethyloctane, 2,2-Dimethyldecane, 3,7-Dimethyldecane, Toluene, Acetonitrile, and 3- Methoxy-3-methylbutanol. The main species of the indoors of master and offset facilities were Toluene, 2,2,6- Trimethyl-octane, Isopropyl alcohol, 3-Methoxy–3- methylbutanol, Nonane, and Acetone. However, in the screen printing facility, the printer and indoor emission compounds were the same such as 2-Methyl-cyclopentanone, Cyclohexanone, Ethylbenzene, and p-Xylene. Among the compounds released to the outside, Toluene and Acetone were the most abundant species of VOCs and carbonyl compounds, respectively.

본 논문에서는 유연/인쇄 전자 기술을 활용해 고성능의 유기물 반도체 기반 트랜지스터를 개발하고, 이를 통해 인공지능용 반도체 및 폴리모픽 전자회로에 응용하기 위해 공액구조 고분자 반도체 소재의 광파 어닐링 방법에 따른 특성 향상 효과를 연구하였다. 일반적으로 열처리를 위해 가장 많이 활용되는 핫플레이트의 경우 반도체 소자 특성의 균일도 문제와 높은 온도 및 열-용량으로 인한 플라스틱 기판 사용의 제한, 긴 어닐링 시간 등의 문제로 인해 실제 산업에서 활용하는데 어려움이 있다. 이를 해결하기 위해 광파를 활용한 효과적인 유기물 반도체 필름의 열처리 공정을 개발함으로써 Roll-to-Roll 방식의 고속/대면적 인쇄 공정에 적합한 열처리 방법과 반도체 층 전체의 높은 결정화도 유도를 통한 성능 향상과 소자 균일도 개선을 위한 방법을 개발하였다.

This paper presents a method to measure the similarity of assigned jobs in the gravure printing operation based on the chromaticity and color sequence, and order the jobs accordingly. The proposed dispatching rule can be used to fulfill diverse manufacturing site requirements because the parameters can be adjusted to prioritize chromaticity and color sequence. In general, dispatching rules either ignore the job-changing time or require that the time be clearly defined. However, in the gravure printing operation targeted in this study, it is difficult to apply the general dispatching rule because of the difficulties in quantifying the job-changing time. Therefore, we propose a method for generalizing assignment rules of the job planner, allocating relative similarity among assigned jobs, and determining the sequence of jobs accordingly. Chromaticity priority is determined by the arrangement of the color assignments in the printing operation; color sequence priority is determined by the addition, deletion, or change in a specific color sequence. Finally, the job similarity is determined by the dot product of the chromaticity and color sequence priorities. Implementation of the proposed dispatching rule at an actual manufacturing site showed the planner present the same job order as that obtained using the proposed rule. Therefore, this rule is expected to be useful in industrial sites where clear quantification of the job-changing time is not possible.

The use of printing inks containing organic solvents by the master, offset and screen printing process implies the release of volatile organic compounds (VOCs) to the work environment. In this study, the volatile content of inks was evaluated by using a thermogravimetric analyzer (TGA), in which the solvent is evaporated. And, to identify the the characterization of VOCs emissions from printing inks, air samples were collected in a thermal extractor (TE) and analyzed by thermal desorption-gas chromatography/mass spectrometry (TD-GC/MS). Weight loss curves suggest that there are two main stages, such as dry fastening and chemical curing. As the result, the first stage of mass loss (below 100oC) was due to VOC evaporation. At this stage, master and offset inks are slightly stable thermally up to 100oC, but screen inks weight loss increases distinctly beyond 25oC. The volatile content is higher in screen inks than in the master and offset inks. The results of the mass-specific TVOC emission rate of the master, offset, and screen inks were 6.3 μg/(g·h), 8.4 μg/(g·h), and 212.2 μg/(g·h), respectively. Then the TVOC emission rate of the screen inks was 25~33 times higher than that of the master and offset inks. The main species were 1-Ethyl-2-pyrrolidinone, 1,2,4-Trimethylbenzene, 1,2,3-Trimethylbenzene, 1,2,4,5-Tetramethylbenzene, 1-Methoxy-2- propanol, Decane, Undecane, and Nonane.

정공 및 전자 수송층은 페로브스카이트 소자에서 효율 및 안정성을 증가시키는 중요한 역할을 하고 있다. 특히, NiO가 정공수송층 으로서 태양 전지 장치의 효율을 향상시키는 데 중요한 역할을 하는 것으로 알려져 있기 때문에 대부분의 연구자들이 태양 전지의 HTL(hole transport layer) 물질로서 NiO를 연구하고 있다. 본 연구는 NiO를 스크린 인쇄 및 스핀 코팅 방법으로 각각 제조 및 비교실험 하였으며, 서로의 특이점을 확인하고자 하였다. 실험결과 스크린 인쇄 기술로 10.65 %의 태양 전지 효율을 달성 한 반면 스핀 코팅 된 HTL로 18.61 % 효율을 달성했으며 또한 AFM 분석을 사용하여 HTL 층의 거칠기를 연 구하였다. 스크린 프린팅으로 형성된 필름의 불균일성으로 인해 HTL 필름에서 효율이 감소하는 것으로 밝혀졌다.

As automation systems become more common, there is growing interest in functional labeling systems using organic and inorganic hybrid materials. Especially, the demand for thermally and chemically stable labeling paper that can be used in a high temperature environment above 300 oC and a strong acid and base atmosphere is increasing. In this study, a composite coating solution for the development of labeling paper with excellent thermal and chemical stability is prepared by mixing a silica inorganic binder and titanium dioxide. The silica inorganic binder is synthesized using a sol-gel process and mixed with titanium dioxide to improve whiteness at high-temperature. Adhesion between the polyimide substrate and the coating layer is secured and the surface properties of the coating layer, including the thermal and chemical stability, are investigated in detail. The effects of the coating solution dispersion on the surface properties of the coating layer are also analyzed. Finally, it is confirmed that the developed functional labeling paper showed excellent printability.

In this study, we listed the VOCs focusing on ozone precursors emitted from printing shops in urban areas. The emission characteristics of the VOCs from workplaces were evaluated in terms of the used inks. As a result of field measurements, more than 80% of detected VOCs showed high values of photochemical ozone creation potential (POCP). The main species were aromatic hydrocarbons such as ethylbenzene, toluene, ethyltoluene, xylene, trimethylbenzene and their isomers, and paraffin hydrocarbons such as nonane, decane, and octane. Comparative examination between pristine ink and the printing process revealed the emission of hydrocarbons with 8 to 12 carbons such as o-xylene to n-dodecane from the used inks and with 3 to 7 carbons such as acetone to 3-methylhexane from the printing process. The major contributors to ozone production in printing industries were toluene (12.2%), heptane (7.43%), and 1,2,3-trimethylbenzene (7.21%) in every step.

This study was conducted to determine the absorption properties of silicone oil, liquid paraffin, and silicone rubber as absorbents for hydrophobic volatile organic compounds (VOCs) mainly emitted from the printing and publishing industry through VOCs absorption efficiency and partition coefficient. Also, changes in absorbability were tested through blending of absorbents and load of target VOCs mixtures. The results obtained can be used as fundamental data to choose an appropriate absorbent. All of the three absorbents showed an excellent absorption efficiency of above 98% for each 5 wt% load of the target VOCs including toluene, xylene, methyl ethyl ketone (MEK), isopropyl alcohol (IPA), 1,2,4-trimethylbenzene (124-TMB), and n-Nonane. In terms of toluene load, all absorbents showed good absorption efficiency of above 95% to a high load of 15 wt%. The air-absorbent partition coefficient of each target compound (P value) exhibited the highest value of 9.8 × 10−5 for 124-TMB in silicone rubber and the lowest value of 1.6 × 10−2 for IPA in liquid paraffin. These results indicate that the target VOCs had high affinity for the three absorbents. Absorption efficiency for the target VOCs at various absorbent blending ratios using three kinds of absorbents was improved to 99.9% regardless of the absorbent type or blending ratio. This result suggests that the shortcomings of single absorbents can be overcome through absorbent blending, enabling cost reduction and applicability to a dry-type treatment process. In treatment for mixture of the target VOCs to mimic an actual VOCs treatment, the absorption performances of silicone oil showed an absorption efficiency of 99% for 16 wt% of total VOCs load. These results indicated that silicone oil could be considered as a good absorbent.

In this study, volatile organic compounds (VOCs) emitted from printing industries were analyzed, and an inorganic adsorbent, γ-alumina, was selected for the effective control of the VOC emissions. Printing processes commonly require inks, thinners, and cleaners, and they were mixed organic solvents containing aromatic compounds, ketones, and alcohols. Therefore, toluene, methyl ethyl ketone (MEK), and isopropyl alcohol (IPA) were selected as model compounds for this study. The adsorptive properties using γ-alumina were determined for the model compounds. Both batch isotherm and continuous flow column tests demonstrated that the adsorption capacity of MEK and IPA was 3~4 times higher than that of toluene. The column test performed at an inlet toluene concentration of 100 ppm showed that an 80% breakthrough for toluene was observed after 3 hours, but both MEK and IPA were continuously adsorbed during the same time period. A numerical model simulated that the γ-alumina could remove toluene at a loading rate of 0.4 mg/min only for a 4-hour period, which might be too short of a duration for real applications. Consequently, lifetime enhancement for γ-alumina must be implemented, and ozone oxidation and regeneration would be feasible options.