The objective of this study is development of graphite-boron composite material as a replacement for metal canisters to Improve the heat dissipation and radiation shielding performance of dry spent nuclear fuel storage system and reduce the volume of waste storage system. KEARI research team plan to use the graphite matrix manufacturing technology to pelletize the graphite matrix and adjust the content of phenolic resin binder to minimize pore formation. Specifically, we plan to adjust the ratio of natural and synthetic graphite powder and use uniaxial pressing technology to manufacture black graphite matrix with extremely high radial thermal conductivity. After optimizing the thermal conductivity of the graphite matrix, we plan to mix it with selected boron compounds, shape it, and perform sintering and purification heat treatments at high temperatures to manufacture standard composite materials.

The engineered barrier system (EBS) for deep geological disposal of high-level radioactive waste requires a buffer material that can prevent groundwater infiltration, protect the canister, dissipate decay heat effectively, and delay the transport of radioactive materials. To meet those stringent performance criteria, the buffer material is prepared as a compacted block with high-density using various press methods. However, crack and degradation induced by stress relaxation and moisture changes in the compacted bentonite blocks, which are manufactured according to the geometry of the disposal hole, can critically affect the performance of the buffer. Therefore, it is imperative to develop an adequate method for quality assessment of the compacted buffer block. Recently, several non-destructive testing methods, including elastic wave measurement technology, have been attempted to evaluate the quality and aging of various construction materials. In this study, we have evaluated the compressive wave velocity of compacted bentonite blocks via the ultrasonic velocity method (UVM) and free-free resonant column method (FFRC), and analyzed the relationship among compressive wave velocity, dry density, thermal conductivity, and strength parameter. We prepared compacted bentonite block specimens using the cold isostatic pressure (CIP) method under different water content and CIP pressure conditions. Based on multiple regression analysis, we suggest a prediction model for dry density in terms of manufacturing conditions. Additionally, we propose an empirical model to predict thermal conductivity and unconfined compressive strength based on compressive wave velocity. The database and suggested models in this study can contribute to the development of quality assessment and prediction techniques for compacted buffer blocks used in the construction of a disposal repository.

In the present study, the thermal conductivity of a silicon nitride(Si3N4) thin-film is evaluated using the dualwavelength pump-probe technique. A 100-nm thick Si3N4 film is deposited on a silicon (100) wafer using the radio frequency plasma enhanced chemical vapor deposition technique and film structural characteristics are observed using the X-ray reflectivity technique. The film’s thermal conductivity is measured using a pump-probe setup powered by a femtosecond laser system of which pump-beam wavelength is frequency-doubled using a beta barium borate crystal. A multilayer transient heat conduction equation is numerically solved to quantify the film property. A finite difference method based on the Crank-Nicolson scheme is employed for the computation so that the experimental data can be curve-fitted. Results show that the thermal conductivity value of the film is lower than that of its bulk status by an order of magnitude. This investigation offers an effective way to evaluate thermophysical properties of nanoscale ceramic and dielectric materials with high temporal and spatial resolutions.

This study investigates the thermal shock property of a polycrystalline diamond compact (PDC) produced by a high-pressure, high-temperature (HPHT) sintering process. Three kinds of PDCs are manufactured by the HPHT sintering process using different particle sizes of the initial diamond powders: 8-16 μm (D50 = 4.3 μm), 10-20 μm (D50 = 6.92 μm), and 12-22 μm (D50 = 8.94 μm). The microstructure observation results for the manufactured PDCs reveal that elemental Co and W are present along the interface of the diamond particles. The fractions of Co and WC in the PDC increase as the initial particle size decreases. The manufactured PDCs are subjected to thermal shock tests at two temperatures of 780oC and 830oC. The results reveal that the PDC with a smaller particle size of diamond easily produces microscale thermal cracks. This is mainly because of the abundant presence of Co and WC phases along the diamond interface and the easy formation of Co-based (CoO, Co3O4) and W-based (WO2) oxides in the PDC using smaller diamond particles. The microstructural factors for controlling the thermal shock property of PDC material are also discussed.

Geopolymers have many advantages over Portland cement, including energy efficiency, reduced greenhouse gas emissions, high strength at early age and improved thermal resistance. Alkali activated geopolymers made from waste materials such as fly ash or blast furnace slag are particularly advantageous because of their environmental sustainability and low cost. However, their durability and functionality remain subjects for further study. Geopolymer materials can be used in various applications such as fire and heat resistant fiber composites, sealants, concretes, ceramics, etc., depending on the chemical composition of the source materials and the activators. In this study, we investigated the thermal properties and microstructure of fly ash and blast furnace slag based geopolymers in order to develop eco-friendly construction materials with excellent energy efficiency, sound insulation properties and good heat resistance. With different curing times, specimens of various compositions were investigated in terms of compressive strength, X-ray diffraction, thermal property and microstructure. In addition, we investigated changes in X-ray diffraction and microstructure for geopolymers exposed to 1,000 oC heat.

A sintering process for copper based films using a rapid thermal process with infrared lamps is proposed to improve the electrical properties. Compared with films produced by conventional thermal sintering, the microstructure of the copper based films contained fewer internal and interfacial pores and larger grains after the rapid thermal process. This high-density microstructure is due to the high heating rate, which causes the abrupt decomposition of the organic shell at higher temperatures than is the case for the low heating rate; the high heating rate also induces densification of the copper based films. In order to confirm the effect of the rapid thermal process on copper nanoink, copper based films were prepared under varying of conditions such as the sintering temperature, time, and heating rate. As a result, the resistivity of the copper based films showed no significant changes at high temperature (300 oC) according to the sintering conditions. On the other hand, at low temperatures, the resistivity of the copper based films depended on the heating rate of the rapid thermal process.

The effects of coating parameters were investigated in wear resistance coatings of Diamalloy-406 on Inconel 718 to obtain an optimum coating condition by high velocity oxy-fuel spraying. The coating parameters, the flow rates of source gases (hydrogen and oxygen), the powder feed rate, and the spray distance, were designed by the Taguchi method. The optimal conditions were determined: oxygen flow rate 34 FRM, hydrogen flow rate 57 FRM, powder feed rate 35 g/min, and spray distance 7 inch. Friction coefficients of the coating and the substrate decreased with an increasing sliding surface temperature from 25 oC to 450 oC. The friction coefficient of Diamalloy-4006 coating decreased as the sliding surface temperature increased from 0.43 ± 0.01 at 25 oC to 0.29 ± 0.01 at 450 oC. The wear trace and wear depth of the coating were smaller than the substrate at all temperatures tested. The relationship between spray parameters and wear resistance was discussed extensively, based on the measured roughness, hardness, and porosity in each coating.

This study investigates the microstructure and thermal shock properties of polycrystalline diamond compact (PDC) produced by the high-temperature, high-pressure (HPHT) process. The diamond used for the investigation features a 12~22 μm- and 8~16 μm-sized main particles, and 1~2 μm-sized filler particles. The filler particle ratio is adjusted up to 5~31% to produce a mixed particle, and then the tap density is measured. The measurement finds that as the filler particle ratio increases, the tap density value continuously increases, but at 23% or greater, it reduces by a small margin. The mixed particle described above undergoes an HPHT sintering process. Observation of PDC microstructures reveals that the filler particle ratio with high tap density value increases direct bonding among diamond particles, Co distribution becomes even, and the Co and W fraction also decreases. The produced PDC undergoes thermal shock tests with two temperature conditions of 820 and 830, and the results reveals that PDC with smaller filler particle ratio and low tap density value easily produces cracks, while PDC with high tap density value that contributes in increased direct bonding along with the higher diamond content results in improved thermal shock properties.

Fe2O3 coated plate mica(Fe2O3/mica) for infrared reflectance red pigment was prepared under hydrothermal treatment. Fe2O3 was perfectly coated on mica via the difference of surface charge between Fe2O3 and mica particles at pH 3. Fe2O3/mica was then calcined at 800 oC to stabilize the coated layer on mica. The infrare (IR) reflectance pigments were characterized by X-ray diffraction, FE-SEM, zeta potential, and a UV-Vis-NIR spectrophotometer. In particular, the CIE color coordinate and IR reflectance properties of Fe2O3/mica pigments were investigated in relation to the thickness variation of the Fe2O3 layer coated on mica of various lateral sizes. The isolation-heat red paints containing the pigments were prepared and optimized with a thinner, settling agent, and dispersant. Then, the films were made. The thermal property of isolation-heat on these films was observed through the relationship of the IR reflectance value, which was based on the variation of the Fe2O3 layer’s thickness coated on mica and mica’s lateral size as IR reflectance pigment. With an increase in IR reflectance on these films, the thermal property of isolation-heat was effectively enhanced.

Thermal shock resistance property has recently been considered to be one of the most important basic properties, in the same way that the transverse-rupture property is important for sintered hard materials such as ceramics, cemented carbides, and cermets. Attempts were made to evaluate the thermal shock resistance property of 10 vol% TaC added Ti(C,N)-Ni cermets using the infrared radiation heating method. The method uses a thin circular disk that is heated by infrared rays in the central area with a constant heat flux. The technique makes it possible to evaluate the thermal shock strength (Tss) and thermal shock fracture toughness (Tsf) directly from the electric powder charge and the time of fracture, despite the fact that Tss and Tsf consist of the thermal properties of the material tested. Tsf can be measured for a specimen with an edge notch, while Tss cannot be measured for specimens without such a notch. It was thought, however, that Tsf might depend on the radius of curvature of the edge notch. Using the Tsf data, Tss was calculated using a consideration of the stress concentration. The thermal shock resistance property of 10 vol% TaC added Ti(C,N)-Ni cermet increased with increases in the content of nitrogen and Ni. As a result, it was considered that Tss could be applied to an evaluation of the thermal shock resistance of cermets.

Ohmic heating uses electric resistance heat which occurs equally and rapidly inside food when the electrical current is transmitted into. Prior to the study, we have researched the potato starch’s thermal property changes during ohmic heating. Comparing with conventional heating, the gelatinization temperature and the range of potato starch treated by ohmic heating are increased and narrowed respectively. Herein, we have studied thermal property changes of wheat, corn, potato and sweet potato starch by ohmic heating as well as conventional heating. And then we measure the water holding capacity of starches. Annealing of starch is a heat treatment method heated at 3~4% below the gelatinization point. This treatment changes the starch’s thermal property. In the DSC analysis of this study, the To, Tp, Tc of all starch levels have increased, and the Tc－To narrowed. In the ohmic heating, the treatment sample is extensively changed but not with the conventional heating. From the ohmic treatment, increases from gelatinization temperature are potato (8.3℃) > wheat (5.3℃) > corn (4.9℃) > sweet potato (4.5℃), and gelatinization ranges are potato (7.9℃), wheat (7.5℃), corn (6.1℃) and sweet potato (6.8℃). In the case of conventional treatment, water holding capacity is not changed with increasing temperature but the ohmic heating is increased. Water holding capacity is related to the degree of gelatinization for starch. This result show that when treated with below gelatinization temperature, the starches are partly gelatined by ohmic treatment. When viewing the results of the above, ohmic treatment is enhanced by heating and generating electric currents to the starch structure.

Ohmic heating uses electric resistance heat which occurs equally and rapidly inside of food when electrical current is flown into. In other study, we researched about soybean protein’s characteristic changes by ohmic heating. Nevertheless treated same temperature, denaturation of soybean protein were accelerated by ohmic heating than conventional heating. In this time, we studied thermal property change of potato starch by ohmic heating besides conventional heating. For this purpose, potato starch was heated at same subgelatinization temperature by ohmic and conventional heating. And thermal properties were tested using DSC. Annealing of starch is heat treatment method that heated at 3～4% below the gelatinization point. DSC analysis results of this study, the T_o, T_p, T_c of potato starch levels were increased, whereas T_c～T_o was narrowed. This thermal property changes appear similar to annealing’s result. It is thought the results shown in this study, because the heating from below the gelatinization point. 6, 12, 24, 72, and 120 hours heating at 55℃ for potato starch, T_o, T_p, T_c values continue to increased with heating time increase. The gelatinization temperature of raw potato starch was 65.9℃ and the treated starch by conventional heating at 55℃ for 120 hr was 72℃, ohmic was 76℃. The gelatinization range of conventional (72 hr) was 10℃, ohmic was 8℃. In case of 24 hours heating at 45, 50, 55, 60, 65℃ for potato starch, the result was similar to before. T_o, T_p, T_c values continue to increased and gelatinization range narrowed with heating temperature increase. In case of conventional heating at 60℃, the results of gelatinization temperature and range were 70.1℃ and 9.1℃. And ohmic were 74.4℃ and 7.5℃. When viewed through the results of the above, the internal structure of starch heated by ohmic heating was found that the shift to a more stable form and to increase the homology of the starch internal structure.

본 연구에서는 초소수성 실리카 에어로겔을 이용하여 단열 성능을 갖는 투명 필름용 유/무기 복합 코팅물질을 제조하였다. 바인더 물질로 사용된 자외선 경화형 우레탄 아크릴레이트 수지와 에어로겔과의 상용성을 위해 계면활성제(Brij 56)를 이용하여 에어로겔의 표면을 개질하였다. 개질된 에어로겔을 고분자 수지와 복합화한 코팅 용액을 폴리카보네이트 기지재에 코팅한 후 자외선경화를 통해 코팅필름을 제조하였다. 에어로겔이 10 vol% 함량으로 첨가되었을 때, 코팅필름의 단열성능은 측정된 열전도도 기준으로 순수 기지재 대비 28% 정도로 향상되었다. 또한, 코팅필름의 광투과율은 에어로겔이 50 vol%로 과량 첨가된 경우에도 80% 이상 높은 수준을 유지하였으며, 우수한 접착성(5B) 및 연필 경도(4H)를 보여주었다.

The thermal stability and mechanical properties of Nephila clavata and Bassaniana decorata spider silks were measured and compared with those of aramid and polyester fibers. The thermal stability of the spider silk was lower than those of the commercial aramid and polyester fibers. However, the mechanical properties of the spider silk were far superior to that of the polyester fiber. The effect of the water content of the spider silk on its thermal stability and mechanical property was examined by conducting the silk to heat treatment at 100℃ under vacuum for various times. The results indicated that spider silk subjected to heat treatment for 1.5 hr had excellent thermal stability and mechanical property.

Thermal spray coating process has proven to be effective at producing hard, dense, wear resistance coatings on the relatively mild substrates. Among several spraying techniques, HVOF (High Velocity Oxygen Fuel) and plasma coating processes, which are preferentially used for the wear resistance application such as capstans, have been applied in this study. The effects of pre-treatment, it-process and post-treatment parameters on the wear and mechanical properties of WC+12%Co, Cr3C2 and Al2O3 powder coatings have been investigated and correlated with the microstructures. The results indicated that the carbide coating was more preferable to the oxide coatings and the post-treatments consisting of vacuum annealing and sealing on carbide coatings led to significant improvements in wear resistance, adhesive strength and coating phase stabilization over the other processing techniques in this application.

시설하우스에 이용되고 있는 보온커튼의 기초자료를 얻고, 시공기준을 설정하기 위하여 종류별, 두께별로 물리적, 광학적 특성을 시험 분석하였다. 시설하우스용 보온재는 광투과성, 차광성 및 인장응력을 비교시험 하였으며, 시험결과를 요약하면 다음과 같다. 1) 보온 커튼재의 인장응력 시험결과를 보면 인장하중은 3.4-13.4kg 범위이고 인장응력은 0.32-l.82kg/mm2 범위에서 커튼이 두꺼워짐에 따라 인장하중은 증가하나 인장응력은 큰 차이가 나타나지 않았으며 폴리프로필렌계가 신장율이 크고, 폴리에스터계는 인장 하중과 응력이 큰 경향을 보였다. 2) 광투과성은 390-1100nm 파장대 범위에서 평균 50.3-81.7% 범위로 보온커튼재가 두꺼울수록 광투과율이 낮고 상대적으로 차광율이 높아지며, 비슷한 두께에서 폴리프로필렌계가 폴리에스터계보다 광투과율이 20-30% 더 높은 것으로 나타났다. 3) 보온율은 18.2-41.1% 범위에서 보온재가 두꺼워질수록 증가하였으며, 폴리프로필렌계가 폴리에스터보다 보온율이 다소 높은 경향을 보였다. 4) 보온 커튼재는 폴리프로필렌계가 신장율, 보온성, 광투성 측면에서 우수하고 폴리에스테계가 인장응력이나 차광성 측면에서 우수하기 때문에 농가가 시설하우스 형태나 재배하는 작물의 특성에 따라 신중히 선택하여야 할 것으로 판단된다.

현재 국내에서 발생하는 음폐수의 해양투기 금지 및 음식물류 폐기물의 에너지화 정책에 따른 유기성 폐기물 육상처리의 일환으로 혐기소화를 통한 바이오가스화 시설이 지속적으로 설치 및 운영되고 있다. 그중에서도 음식물쓰레기는 처리 단가가 높고, 바이오가스 회수 잠재력 또한 높아 바이오가스화 시설의 경제성을 높여줄 유용한 폐자원으로 여겨지고 있다. 하지만 국내 발생 음식물쓰레기의 평균 고형물함량(TS)이 18~20% 수준으로 혐기소화를 통한 바이오가스화 이전에 전처리가 필수적이며, 단순 파쇄/선별을 통한 물리적 전처리만으로는 충분한 가용화가 어려운 부분이 있다. 이러한 유기성폐자원의 가용화를 위한 전처리 방법에는 가수분해/산발효를 통한 생물학적 처리, 산, 알칼리, 오존 등을 통한 화학적 처리, 초음파, 열, 압축 등에 의한 물리적 처리 등이 있는데 본 연구에서는 물리적 처리방법 중 하나인 열가수분해를 통한 음식물쓰레기의 가용화효율을 분석하였다. 이를 위해 1차로 물리적 파쇄/선별 처리한 음식물쓰레기에 대해 다양한 운전 조건(온도, 압력 변화)으로 열가수분해를 실시하여 각 운전조건별 음식물쓰레기 성상변화를 분석함으로써 음식물쓰레기 열가수분해를 위한 최적 운전조건을 도출하고자 하였다.