Novel Ni- and Fe-based alloys are developed to impart improved mechanical properties and corrosion resistance. The designed alloys are manufactured as a powder and deposited on a steel substrate using a high-velocity oxygen-fuel process. The coating layer demonstrates good corrosion resistance, and the thus-formed passive film is beneficial because of the Cr contained in the alloy system. Furthermore, during low-temperature heat treatment, factors that deteriorate the properties and which may arise during high-temperature heat treatment, are avoided. For the heattreated coating layers, the hardness increases by up to 32% and the corrosion resistance improves. The influence of the heat treatment is investigated through various methods and is considered to enhance the mechanical properties and corrosion resistance of the coating layer.

Nanosized rutile titanium dioxide (TiO2) is used in inorganic pigments and cosmetics because of its high whiteness and duality. The high quality of the white pigments depends on their surface coating technique via the solgel process. SiO2 coatings are required to improve the dispersibility, UV-blocking, and whiteness of TiO2. Tetraethyl orthosilicate (TEOS) is an important coating precursor owing to its ability to control various thicknesses and densities. In addition, we use Na2SiO3 (sodium silicate) as a precursor because of its low cost. Compared to TEOS, which controls the pH using a basic catalyst, Na2SiO3 controls the pH using an acid catalyst, giving a uniform coating. The coating thickness of TiO2 is controlled using a surface modifier, cetrimonium bromide, which is used in various applications. The shape and thickness of the nanosized coating layer on TiO2 are analyzed using transmission electron microscopy, and the SiO2 nanoparticle behavior in terms of the before-and-after size distribution is measured using a particle size analyzer. The color measurements of the SiO2 pigment are performed using UV-visible spectroscopy.

Probiotic strain is known to regulate the immune system by colonizing in the intestine and interact with intestinal cell receptors of lymphoid tissue. In this study, safety of Streptococcus thermophilus KCTC14471BP and silk fibroin coating effects was evaluated with respect to mucin binding abilities and immune system modulation. S. thermophilus KCTC14471BP was coated with silk fibroin by adding 1% water-soluble calcium and 0.1% silk fibroin. S. thermophilus KCTC14471BP showed the high activities of leucine arylamidase and β-galactosidase. Regarding the antibiotic resistance tests, S. thermophilus KCTC14471BP was susceptible to ampicillin, vancomycin, gentamicin, kanamycin, streptomycin, erythromycin, clindamycin, tetracycline, and chloramphenicol. S. thermophilus KCTC14471BP coated with silk fibroin showed the improved mucin binding ability from 16.1% to 71.3% and was confirmed to have no cytotoxicity against RAW 264.7 macrophage. S. thermophilus KCTC14471BP coated with silk fibroin showed dose-dependently significant increases in pro-inflammatory cytokines IL-1β, IL-6, and TNF-α. These results suggested that S. thermophilus KCTC14471BP can be expected as a promising probiotic bacteria for applications to food industries such as fermentation or functional foods.

In this study, defects generated in the YSZ coating layer of the IN738LC turbine blade are investigated using an optical microscope and SEM/EDS. The blade YSZ coating layer is composed of a Y-Zr component top coat layer and a Co component bond coat layer. A large amount of Cr/Ni component that diffused from the base is also measured in the bond coat. The blade hot corrosion is concentrated on the surface of the concave part, accompanied by separation of the coating layer due to the concentration of combustion gas collisions here. In the top coating layer of the blade, cracks occur in the vertical and horizontal directions, along with pits in the top coating layer. Combustion gas components such as Na and S are contained inside the pits and cracks, so it is considered that the pits/cracks are caused by the corrosion of the combustion gases. Also, a thermally grown oxide (TGO) layer of several μm thick composed of Al oxide is observed between the top coat and the bond coat, and a similar inner TGO with a thickness of several μm is also observed between the bond coat and the matrix. A PFZ (precipitate free zone) deficient in γ' (Ni3Al) forms as a band around the TGO, in which the Al component is integrated. Although TGO can resist high temperature corrosion of the top coat, it should also be considered that if its shape is irregular and contains pore defects, it may degrade the blade high temperature creep properties. Compositional and microstructural analysis results for hightemperature corrosion and TGO defects in the blade coating layer used at high temperatures are expected to be applied to sound YSZ coating and blade design technology.

The purpose of this study is to improve the mechanical properties and develop manufacturing technology through self-soluble alloy powder flame spray coating on the surface of a run-out table roller for hot rolling. The roller surface of the run-out table should maintain high hardness at high temperatures and possess high wear, corrosion, and heat resistances. In addition, sufficient bonding strength between the thermal spray coating layer and base material, which would prevent the peel-off of the coating layer, is also an important factor. In this study, the most suitable powder and process for roll manufacturing technology are determined through the initial selection of commercial alloy powder for roll manufacturing, hardness, component analysis, and bond strength analysis of the powder and thermal spray coating layer according to the powder.

본 연구에서는 참외과실의 수확후 식용왁스코팅처리가 과실품질 및 과골 갈변에 미치는 대사체의 변화를 분석하였다. 코코넛 오일과 밀랍 (9:1 w/w) 처리를 참외 과실표면에 코팅 후 실온 저장 7일후에 과실 품질, 에틸렌 발생량 및 호흡량을 조사하였다. 그 결과, 참외의 경도와 골갈변도는 식용코팅처리된 과실과 무처리군 사이에 유의한 차이는 없었다. 하지만, 과피색의 명도(L*), 순도(a*), 및 색상각(hue angle)은 식용왁스처리군이 무처리군에 비해 유의한 차이가 있었다. 이는 호흡량 및 에틸렌 발생량이 식용왁스처리에 의해 유의하게 낮아져 과피색이 유지된 것으로 생각된다. 식용왁스 처리에 의한 참외의 대사체 변화를 분석한 결과, gamma-aminobutyric acid, aspartate 그리고 myo-inositol 대사가 가장 유의적인 차이를 나타났으며, 특히 삼투보호제 역할을 하는 alanine, 가바(GABA)성분이 식용왁스코팅에 의해 증가하였다. 따라서, 식용왁스코팅처리는 호흡과 에틸렌 발생의 억제, 수분 스트레스 경감 등을 통해 참외의 선도 유지를 유도한 것으로 판단되며, 참외 과피색 변화 억제 등 상품성 향상에 활용될 수 있을 것으로 보인다.

본 연구에서는 가교제인 붕산과 아크릴 수지 바인더에 삼인산(3 인산), 피트산(6 인산) 또는 폴 리인산암모늄(10 인산)을 혼합하여 인계 난연 코팅액을 제조하였다. 제조된 인계 난연 코팅액을 부직포에 각각 코팅하여 높은 난연 효과를 얻었다. 이렇게 제조된 난연성 부직포를 연기밀도기준시험(ASTM E662), 산소한계지수기준시험(ISO E622), 수직연소기준시험(UL 94)을 이용하여 평가하였다. 그들의 난연 효과는 phosphate 그룹의 수에 의해 영향을 받았으며, 천연 또는 합성 바인더 수지에 관계없이 그 효과는 ammonium polyphosphate > phytic acid > triphosphate의 순서로 나타났다. 천연 탄화수소 화합물도 바인더 수지의 난연성을 결정하기 위해 조사되었다. 그 결과 천연 탄화수소 바인 더 수지가 난연성 부직포 제조에 사용될 수 있음을 보여주었다.

지르코니아 복합체는 지르코니아 전구체, 알루미나 전구체, 그리고 유기 실란의 혼합물을 플라 스틱 기판 위에 코팅하여 졸 겔 공정과 저온의 광경화 과정, 그리고 열처리 공정 등 세 단계를 거쳐 합성하 였고, FT-IR과 XPS 분석을 통하여 지르코니아 전구체와 알루미나 전구체의 비율에 따라 합성된 복합체 내 Zr 원소와 Al 원소 비율이 일치함을 확인하였다. 코팅된 복합체는 파장이 420 nm 이상인 가시광선 영 역에서 96 % 이상의 투과도를 보였고, 기계적 강도는 연필 강도 9H 이상을 나타내었다. 특히 지르코니아 와 알루미나의 몰 비가 1:4의 비율의 복합 코팅제의 나노 압입 경도가 1.212 GPa로 가장 높은 것으로 확 인되었다.

In the flux used in the batch galvanizing process, the effect of the component ratio of NH₄Cl to ZnCl₂ on the microstructure, coating adhesion, and corrosion resistance of Zn-Mg-Al ternary alloy-coated steel is evaluated. Many defects such as cracks and bare spots are formed inside the Zn-Mg-Al coating layer during treatment with the flux composition generally used for Zn coating. Deterioration of the coating property is due to the formation of AlClx mixture generated by the reaction of Al element and chloride in the flux. The coatability of the Zn-Mg-Al alloy coating is improved by increasing the content of ZnCl2 in the flux to reduce the amount of chlorine reacting with Al while maintaining the flux effect and the coating adhesion is improved as the component ratio of NH4Cl to ZnCl2 decreases. Zn-Mg-Al alloy-coated steel products treated with the optimized flux composition of NH₄Cl•3ZnCl₂ show superior corrosion resistance compared to Zn-coated steel products, even with a coating weight of 60 %.

Ni-rich계 양극 소재는 낮은 가격과 높은 용량으로 인해 고용량 달성을 위한 상용화 소재로 주목받고 있지만, 이 소재의 경 우 전기화학적 불안정성으로 인한 한계를 가진다. 그래서 다양한 표면 코팅 방법을 통해 성능향상을 이루고 있지만, 성능향상이 소 재와 코팅 방법때문인지 또는 코팅 범위가 넓어진 것 때문인지는 모호하게 남아 있다. 본 연구에서는 전이금속으로 양극 활물질을 코팅할 때 전구체 코팅 범위에 따른 리튬이온배터리 전기화학 성능평가를 분석하였다. 상업용 LiNi0.8Co0.1Mn0.1O2 양극 소재 표면을 에탄올 용액에 용해된 리튬-코발트와 리튬-주석 아세테이트 전구체를 코팅하였고, 교반속도를 다르게 하여 (200 rpm 및 600 rpm) 전구체 코팅 범위를 다르게 하였다. 리튬-코발트 아세테이트 전구체의 경우 교반속도가 증가할수록 코팅 범위가 증가하였지만, 리튬 -주석 아세테이트 전구체의 경우 교반속도가 증가할수록 코팅 범위가 감소하였다. 하지만 원소의 종류에 관계없이 코팅 범위가 넓 은 경우에 상대적으로 우수한 전기화학적 성능을 나타내었다. 코팅된 양극 활물질의 물리적 특성은 SEM 및 XRD를 이용하여 분석하 였으며, 전기화학적 성능은 초기 충·방전 용량, 사이클 안정성 및 율속특성 테스트를 통해 조사하였다.

A new Fe-Cr-Mo-B-C amorphous alloy is designed, which offers high mechanical strength, corrosion resistance as well as high glass-forming ability and its gas-atomized amorphous powder is deposited on an ASTM A213-T91 steel substrate using the high-velocity oxygen fuel (HVOF) process. The hybrid coating layer, consisting of nanocrystalline and amorphous phases, exhibits strong bonding features with the substrate, without revealing significant pore formation. By the coating process, it is possible to obtain a dense structure in which pores are hardly observed not only inside the coating layer but also at the interface between the coating layer and the substrate. The coating layer exhibits good adhesive strength as well as good wear resistance, making it suitable for coating layers for biomass applications.

The effect of the process conditions of high-velocity oxygen fuel (HVOF) thermal spray coating on the porosity of the coating layer is investigated. HVOF coating layers are formed by depositing amorphous FeMoCrBC powder. Oxygen pressure varies from 126 to 146 psi and kerosene pressure from 110 to 130 psi. The Microstructural analysis confirms its porosity. Data analysis is performed using experimental data. The oxygen pressure-kerosene pressure ratio is found to be a key contributor to the porosity. An empirical model is proposed using linear regression analysis. The proposed model is then validated using additional test data. We confirm that the oxygen pressure-kerosene pressure ratio exponentially increases porosity. We present a porosity prediction model relationship for the oxygen pressure-kerosene pressure ratio.

Many Korean domestic masonry structures constructed since 1970 have been found to be vulnerable to earthquakes because they lack efficient lateral force resistance. Many studies have shown that the brick and mortar suddenly experience brittle fracture and out-of-plane collapse when they reach the inelastic range. This study evaluated the seismic retrofitting of non-reinforced masonry with Hybrid Super Coating (HSC) and Cast, manufactured using glass fiber. Four types of specimen original specimen (BR-OR), one layered HSC (BR-HS-O), two-layered HSC (BR-HS-B), one layered HSC, and Cast (BR-CT-HS-O) were constructed and analyzed using compression, flexural tensile, diagonal compression, and triplet tests. The specimen responses were presented and discussed in load-displacement curves, maximum strength, and crack propagation. The compressive strength of the retrofit specimens slightly increased, while the flexural tensile strength of the retrofit specimens increased significantly. In addition, the HSC and Cast also produced a considerable increase in the ductile response of specimens before failure. Diagonal compression test results showed that HSC delayed brittle cracks between the mortar and bricks and resulted in larger displacement before failure than the original brick. The triplet test results confirmed that the bonding strength of the retrofit specimens also increased. The application of HSC and Cast was found to restrain the occurrence of brittle failure effectively and delayed the collapse of masonry wall structures.

The effects of different spray angles (90°, 85°, 80°) on the microstructure and mechanical properties of a Y2O3 coating layer prepared using the atmospheric plasma spray (APS) process were studied. The powders employed in this study had a spherical shape and included a cubic Y2O3 phase. The APS coating layer exhibited the same phase as the powders. Thickness values of the coating layers were 90°: 203.7 ± 8.5 μm, 85°: 196.4 ± 9.6 μm, and 80°: 208.8 ± 10.2 μm, and it was confirmed that the effect of the spray angle on the thickness was insignificant. The porosities were measured as 90°: 3.9 ± 0.85%, 85°: 11.4 ± 2.3%, and 80°: 12.7 ± 0.5%, and the surface roughness values were 90°: 5.9 ± 0.3 μm, 85°: 8.5 ± 1.1 μm, and 80°: 8.5 ± 0.4 μm. As the spray angle decreased, the porosity increased, but the surface roughness did not show a significant difference. Vickers hardness measurements revealed values of 90°: 369.2 ± 22.3, 85°: 315.8 ± 31.4, and 80°: 267.1 ± 45.1 HV. It was found that under the condition of a 90° angle with the lowest porosity exhibited the best hardness value. Based on the aforementioned results, an improved method for the APS Y2O3 coating layer was also discussed.