In this study, we fabricate a thin- and dense-BCuP-5 coating layer, one of the switching device multilayers, through a plasma spray process. In addition, the microstructure and macroscopic properties of the coating layer, such as hardness and bond strength, are investigated. Both the initial powder feedstock and plasma-sprayed BCuP-5 coating layer show the main Cu phase, Cu-Ag-Cu3P ternary phases, and Ag phase. This means that microstructural degradation does not occur during plasma spraying. The Vickers hardness of the coating layer was measured as 117.0 HV, indicating that the fine distribution of the three phases enables the excellent mechanical properties of the plasma-sprayed BCuP-5 coating layer. The pull-off strength of the plasma-sprayed BCuP-5 coating layer is measured as 16.5 kg/cm2. Based on the above findings, the applicability of plasma spray for the fabrication process of low-cost multi-layered electronic contact materials is discussed and suggested.

In the present work, an explicit finite element analysis technique is introduced to analyze the thermal stress fields present in the additive manufacturing process. To this purpose, a finite element matrix formulation is derived from the equations of motion and continuity. The developed code, NET3D, is then applied to various sample problems including thermal stress development. The application of heat to an inclusion from an external source establishes an initial temperature from which heat flows to the surrounding body in the sample problems. The development of thermal stress due to the mismatch between the thermal strains is analyzed. As mass scaling can be used to shorten the computation time of explicit analysis, a mass scaling of 108 is employed here, which yields almost identical results to the quasi-static results.

CeO2 nanoparticles, employed in a lot of fields due to their excellent oxidation and reduction properties, are synthesized through a solvothermal process, and a high specific surface area is shown by controlling, among various process parameters in the solvothermal process, the type of solvent. The synthesized CeO2 nanoparticles are about 11~13 nm in the crystallite size and their specific surface area is about 65.38~84.65 m2/g, depending on the amount of ethanol contained in the solvent for the solvothermal process; all synthesized CeO2 nanoparticles shows a fluorite structure. The dispersibility and microstructure of the synthesized CeO2 nanoparticles are investigated according to the species of dispersant and the pH value of the solution; an improvement in dispersibility is shown with the addition of dispersants and control of the pH. Various dispersing properties appear according to the dispersant species and pH in the solution with the synthesized CeO2 nanoparticles, indicating that improved dispersing properties in the synthesized CeO2 nanoparticles can be secured by applying dispersant and pH control simultaneously.

The effect of sublimable vehicles on the pore structure of Cu fabricated by freeze drying is investigated. The 5 vol% CuO-dispersed slurries with camphene and various camphor-naphthalene compositions are frozen in a Teflon mold at -25oC, followed by sublimation at room temperature. After hydrogen reduction at 300oC and sintering at 600 °C, the green bodies of CuO are completely converted to Cu with various pore structures. The sintered samples prepared using CuO/camphene slurries show large pores that are aligned parallel to the sublimable vehicle growth direction. In addition, a dense microstructure is observed in the bottom section of the specimen where the solidification heat was released, owing to the difference in the solidification behavior of the camphene crystals. The porous Cu shows different pore structures, such as dendritic, rod-like, and plate shaped, depending on the composition of the camphornaphthalene system. The change in pore structure is explained by the crystal growth behavior of primary camphor and eutectic and primary naphthalene. Keywords: Porous Cu, Pore structure

본 연구는 L-alanine을 적용한 스크러버의 주류공장 내 CO2 제거효율, 모니터링 데이터 분석/ 평가 및 에너지 저감효율을 평가하였다. 스크러버의 평균 제거율은 90.45%로 10,000 ppm이상의 고농도 CO2가 유입됨에도 제거효율이 뛰어난 것을 확인하였다. 스크러버 작동 후 작업장 내 CO2는 2,000ppm 이 하로 유지하여 약 74% 이상의 이산화탄소 저감 효율을 확인하였다. 또한 소비되는 전력량을 측정한 결과 스크러버 작동 후 230 kWh로 약 7.26%의 에너지가 절감되는 것으로 나타났다. 즉, 본 개발제품을 적용한 결과로 작업장 내 이산화탄소 농도를 외기유입 없이 낮은 농도로 유지함에 따라 근무자의 작업환경을 개선 시킬 수 있었으며 에너지 소비량 또한 저감할 수 있었다. 그러므로 식품, 주류공장 내 고농도 CO2 제거 공 정으로써 스크러버가 유용할 것으로 기대된다.

A facile one-pot wet chemical process to prepare pure anatase TiO2 hollow structures using ammonium hexafluorotitanate as a precursor is developed. By defining the formic acid ratio, we fabricate TiO2 hollow structures containing fluorine on the surface. The TiO2 hollow sphere is composed of an anatase phase containing fluorine by various analytical techniques. A possible formation mechanism for the obtained hollow samples by self-transformation and Ostwald ripening is proposed. The TiO2 hollow structures containing fluorine exhibits 1.2 - 2.7 times higher performance than their counterparts in photocatalytic activity. The enhanced photocatalytic activity of the TiO2 hollow structures is attributed to the combined effects of high crystallinity, specific surface area (62 m2g-1), and the advantage of surface fluorine ions (at 8%) having strong electron-withdrawing ability of the surface ≡ Ti-F groups reduces the recombination of photogenerated electrons and holes.

환경오염과 화석연료의 문제로 인한 2차 에너지 변환 및 저장 장치의 개발이 활발하게 진행되고 있다. 이러한 에너지 변환장치들은 전기화학적 시스템을 기본으로 운영되고 있으며 이온교환막은 각 공정의 성능을 결정짓는 중요한 요소이다. 따라서 에너지 시스템의 효율 증대 및 성능 향상을 위해서는 적합한 물성을 갖는 이온교환막 개발이 필요하다. 이러한 이온교환막은 크게 양이온교환막, 음이온교환막, 바이폴라막으로 분류되고 있으며, 이들 막들은 화학적, 물리적, 형태학적 특성에 따라 다양한 용도을 갖고 있다. 본 총설에서는 이온교환막의 주요한 특징과 함께 이들의 제조 방법에 대해 기술했다. 이어서 이온교환막을 이용하여 최근 개발되고 있는 전기화학 시스템에 기반을 둔 역전기 투석, 레독스 흐름 전지, 수전해 공정에 대해서 소개하고, 각 에너지 공정에서 이온교환막이 갖는 역할과 조건에 대해서 설명하였다.

화학물질 취급공정에서 발생하는 화학사고를 예방하기 위해 기본적으로 요구되는 위험성 분석 (Risk Analysis)시 공정의 특성을 잘 반영하는 것이 매우 중요하다. 본 연구에서는 CFD (computational fluid dynamics) 언어를 활용하여 화학공장의 고위험 공정을 대상으로 신뢰성 있는 사고 피해 결과를 분석하고 안전확보 방안을 제시하였다. 이를 위한 방법론적 사례로 화학공장의 RHDS (잔사유수첨탈황공정) 공정을 대상으로 실제공정의 운전조건, 설비 및 장치의 형태와 밀집도, 대기상태, 바람의 영향 등 여러 복합적 변수를 고려하여 FEA (Finite Element Analysis)와 CFD 시뮬레이션을 수행 하여 확산, 폭발 시뮬레이션을 수행하였으며, 3D Scanning 기술, 누출공 크기 산정, 누출량 산정을 위한 CFD 적용 가능성을 검토하였다.

The purpose of this study was to establish the noise characteristics of noise sources and the corresponding noise reduction measures during each manufacturing process closest to the workers in the metalworking factory. To this end, the noise generated in the manufacturing process of metal products was measured and analyzed, and the frequency characteristics of noise sources and the causes of noise were identified. The noise map was used to predict the noise reduction effect. Moreover, it is expected that this will ultimately contribute to the reduction of human risks caused by the noise of the civil environment around metalworking factories.

Magnetic 0-D Nd2Fe14B powders are successfully fabricated using 1-D Nd2Fe14B nanowire formed by an efficient and facile electrospinning process approach. The synthesized Nd-Fe-B fibers and powders are investigated for their microstructural, crystallographic, and magnetic properties according to a series of subsequent heat treatments. Each heat-treatment process leads to the removal of organic impurities and the formation of the respective oxides/composites of Nd, Fe, and B, resulting in the formation of Nd2Fe14B powders. Nd-Fe-B fibers exhibit the following magnetic properties: The coercivity (Hci) of 3260 Oe, a maximum magnetization at 3T of 109.44 emu/g, and a magnetization remanence (Mr) of 44.11 emu/g. This process easily mass produces hard magnetic Nd2Fe14B powders using a 1-D synthesis process and can be extended to the experimental design of other magnetic materials.

본 연구에서는 기존의 CDI (capacitive deionization)를 이용해 산업 폐수에 함유되어있을 수 있는 바륨 이온 제거에 관해서 연구하였다. Feed 용액은 30 mg/L의 BaCl2 (barium chloride dihydrate) 수용액을 사용하였고, 유속은 10 mL/min 설정하였다. 흡착 조건을 1.2 V에서 3, 5, 7분으로, 탈착 조건은 각각 -1, -1.5, -2 V 및 1, 2, 3분으로 다양하게 조정하여 가장 효율이 높은 조건을 선정하는 실험을 진행하였고, 그 결과 흡착 1.2 V/7분 탈착 -1 V/1분의 조건에서 64.4%의 바륨 이온 제거효율을 나타내었다. 동일한 실험 조건으로 바륨과 같은 농도인 30 mg/L NaCl 수용액에 대하여 CDI의 제거효율과 비교 분석한 결과 흡착 1.2 V/7분 탈착 -1 V/1분의 조건에서 69.9%의 제거효율을 나타내었다.

In this study, using a wet chemical process, we evaluate the effectiveness of different solution concentrations in removing layers from a solar cell, which is necessary for recovery of high-purity silicon . A 4-step wet etching process is applied to a 6-inch back surface field(BSF) solar cell. The metal electrode is removed in the first and second steps of the process, and the anti-reflection coating(ARC) is removed in the third step. In the fourth step, high purity silicon is recovered by simultaneously removing the emitter and the BSF layer from the solar cell. It is confirmed by inductively coupled plasma mass spectroscopy(ICP-MS) and secondary ion mass spectroscopy(SIMS) analyses that the effectiveness of layer removal increases with increasing chemical concentrations. The purity of silicon recovered through the process, using the optimal concentration for each process, is analyzed using inductively coupled plasma atomic emission spectroscopy(ICP-AES). In addition, the silicon wafer is recovered through optimum etching conditions for silicon recovery, and the solar cell is remanufactured using this recovered silicon wafer. The efficiency of the remanufactured solar cell is very similar to that of a commercial wafer-based solar cell, and sufficient for use in the PV industry.

공정이용 조항이 우리 저작권법에 명문화된지 7여 년의 시간이 흘렀다. 그러나 일반 공중의 입장에서 자신의 행위의 적법성을 가늠할 수 있는 잣대로 작용할 수 있는 판결이유가 기재된 관련 판례를 찾기란 여전히 쉽지 않다. 공정이용 조항의 불명확성 또는 추상성을 고려하면, 이와 같이 공정이용 조항 자체에 내재된 문제점들을 극복하기 위해서 반드시 충분한 판례가 축적될 필요성이 있다. 왜냐하면 전체 판결에서 판결이유의 기재는 핵심적인 구성요소에 해당하기 때문이다. 또한 판결이유가 기재된 판례가 축적되는 작업은, 공정이용 조항이 진정한 행위규범으로서의 역할을 수행하기 위한 전제조건이기도 하다. 본고는, 저작권 침해 사건의 수가 증가하고 공정이용 조항에 대한 공중의 관심이 높아지고 있음에도 불구하고 공정이용 조항에 대한 관련판례를 발견하기 어려운 원인을, 소액사건심판법상 소액사건으로 분류되는 사건들의 경우에는 판결이유의 기재를 생략해도 무방하다는 점에서 찾았다. 대부분의 저작권법 관련 사건들이 우리의 민사법 체계에서 소액사건으로 분류되고 있기 때문에, 이와 같은 법적 상황은 판결이유가 기재된 사건들의 축적에 장애물로 작용할 수 있다. 더욱이, 우리나라는 공정이용 조항이 저작권법에 도입되기 전에 같은 법 제28조의 문언적인 의미를 벗어나 해당 조항을 공정이용 조항과 같이 운영하는 관행이 자리 잡고 있었다. 그러나 위 제28조와 제35조의3의 실효성을 기하기 위해서라도 위 조항들의 적용범위를 명확하게 구별할 필요성이 있다. 이와 같은 작업을 통하여 공정이용 조항이 현실적인 행위규범으로서 자리매김할 수 있을 것이라 예상된다.

High variance observed in the measurement system can cause high process variation that can affect process capability badly. Therefore, measurement system analysis is closely related to process capability analysis. Generally, the evaluation for measurement system and process variance is performed separately in the industry. That is, the measurement system analysis is implemented before process monitoring, process capability and process performance analysis even though these analyses are closely related. This paper presents the effective concurrent evaluation procedure for measurement system analysis and process capability analysis using the table that contains Process Performance (Pp), Gage Repeatability & Reproducibility (%R&R) and Number of Distinct Categories (NDC). Furthermore, the long-term process capability index (Pp), which takes into account both gage variance and process variance, is used instead of the short-term process capability (Cp) considering only process variance. The long-term capability index can reflect well the relationship between the measurement system and process capability. The quality measurement and improvement guidelines by region scale are also described in detail. In conclusion, this research proposes the procedure that can execute the measurement system analysis and process capability analysis at the same time. The proposed procedure can contribute to reduction of the measurement staff’s effort and to improvement of accurate evaluation.

The process control methods based on the statistical analysis apply the analysis method or mathematical model under the assumption that the process characteristic is normally distributed. However, the distribution of data collected by the automatic measurement system in real time is often not followed by normal distribution. As the statistical analysis tools, the process capability index (PCI) has been used a lot as a measure of process capability analysis in the production site. However, PCI has been usually used without checking the normality test for the process data. Even though the normality assumption is violated, if the analysis method under the assumption of the normal distribution is performed, this will be an incorrect result and take a wrong action. When the normality assumption is violated, we can transform the non-normal data into the normal data by using an appropriate normal transformation method. There are various methods of the normal transformation. In this paper, we consider the Box-Cox transformation among them. Hence, the purpose of the study is to expand the analysis method for the multivariate process capability index using Box-Cox transformation. This study proposes the multivariate process capability index to be able to use according to both methodologies whether data is normally distributed or not. Through the computational examples, we compare and discuss the multivariate process capability index between before and after Box-Cox transformation when the process data is not normally distributed.