Geopolymer, also known as alkali aluminum silicate, is used as a substitute for Portland cement, and it is also used as a binder because of its good adhesive properties and heat resistance. Since Davidovits developed Geopolymer matrix composites (GMCs) based on the binder properties of geopolymer, they have been utilized as flame exhaust ducts and aircraft fire protection materials. Geopolymer structures are formed through hydrolysis and dehydration reactions, and their physical properties can be influenced by reaction conditions such as concentration, reaction time, and temperature. The aim of this study is to examine the effects of silica size and aging time on the mechanical properties of composites. Commercial water glass and kaolin were used to synthesize geopolymers, and two types of silica powder were added to increase the silicon content. Using carbon fiber mats, a fiber-reinforced composite material was fabricated using the hand lay-up method. Spectroscopy was used to confirm polymerization, aging effects, and heat treatment, and composite materials were used to measure flexural strength. As a result, it was confirmed that the longer time aging and use of nano-sized silica particles were helpful in improving the mechanical properties of the geopolymer matrix composite.

Among the Additive Manufacturing (AM) technologies, the Binder-Jetting printing technology is a method of spraying an adhesive on the surface of powder and laminate layer by layer. Recently, this technique has become a major issue in the production of large casting products such as ship-building, custom vehicles and so on. In this study, we performed research to make actual mold castings and increase mechanical property by using special sand and water-based binders. For use as a mold, it has a strength of more than 3MPa and permeability. Various experiments were carried out to obtain suitable them. The major process parameters were binder jetting volume, binder types, layer thickness and heat treatment condition. As a result of this study, the binder drop quantity was measured to be about 60 pico-liter, layer thickness was 100μm and the heat treatment condition was measured about 1,000℃ and compressive strength were measured to be more than 5MPa. The optimum condition of this experiment was established through actual casting of aluminum. The equipment used in this study was a Freeforms T400 model (SFS Co., Ltd.), and the printing area of 420 * 300 * 250mm and resolution of 600dpi can be realized.

In this paper, the mechanical properties of glass fiber reinforced plastic (GFRP) rebar, which has been applied as an concrete reinforcement, and produced carbon fiber reinforced plastic (CFRP) grid were compared to develop a concrete reinforcement material with excellent mechanical properties. In addition, the mechanical properties of CFRP prepared with each molding process were evaluated. Three molding processes were evaluated: prepreg oven bagging, reaction injection molding (RIM), and pultrusion. The tensile strength of the CFRP grid prepared through pultrusion was 2.85GPa, the elastic modulus was 169.81GPa, and the strain was 1.68%, which was 2.85 times better in tensile strength, and 2.83 times better in elastic modulus compared mechanical properties of GFRP rebar. The strain was confirmed to be equivalent to GFRP rebar.

In this paper, the mechanical properties according to the rCF weight percent(10, 20, 30, 40, 50wt%) of the rCFRP specimen were evaluated and analyzed. First, to prepare rCFRP specimens, pellets were prepared according to the type of weight percent, and rCFRP tensile specimens according to ASTM D638 were prepared using an injection molding machine. Tensile tests were performed on each of 10 specimens according to weight percent conditions, and tensile strength and modulus of elasticity were calculated. For a detailed analysis of the correlation between the internal structure of the specimen and the mechanical properties, the weight percent to the constituent materials of the rCFRP specimen was calculated using mCT and used for the analysis of mechanical properties. For a more detailed analysis, a detailed analysis of the mechanical properties of rCFRP was performed through the fracture surface analysis of the specimen using FE-SEM.

The CoCrFeMnNi high-entropy alloy (HEA), which is the most widely known HEA with a single facecentered cubic structure, has attracted significant academic attention over the past decade owing to its outstanding multifunctional performance. Recent studies have suggested that CoCrFeMnNi-type HEAs exhibit excellent printability for selective laser melting (SLM) under a wide range of process conditions. Moreover, it has been suggested that SLM can not only provide great topological freedom of design but also exhibit excellent mechanical properties by overcoming the strength–ductility trade-off via producing a hierarchical heterogeneous microstructure. In this regard, the SLM-processed CoCrFeMnNi HEA has been extensively studied to comprehensively understand the mechanisms of microstructural evolution and resulting changes in mechanical properties. In this review, recent studies on CoCrFeMnNi-type HEAs produced using SLM are discussed with respect to process-induced microstructural evolution and the relationship between hierarchical heterogeneous microstructure and mechanical properties.

Additive manufacturing technology, 3D printing, has been applied to various industrial fields. This production method is a production method with less material, cost and time savings, and less restrictions in shape, and is also making a leap forward in the field of eco-friendly product production. In particular, FDM (fused depositon modeling) method of extrusion lamination manufacturing is widely applied in products and medical fields. And as an alternative to mold manufacturing, it is widely used in manufacturing plastic products and parts. Therefore, this paper quantitatively and qualitatively analyzes the mechanical properties according to the processing factors of the specimen through the processing of the ABS tensile specimen printed by the FDM type 3D printer and derives the optimum value.

This study is related to the development of lightweight automotive materials that were carried out to develop eco-friendly vehicles worldwide. High-strength aluminum alloy is used as one of the significant lightweight materials in the field of transportation machinery, and it is used as a lightweight material in various areas, including automobiles. The A356 alloy used in this study is an excellent aluminum alloy material that has widely used as a high strength aluminum alloy material in various forming methods. In this study, to examine the characteristics of the two alloys in which Mn and Sr elements were added to the A356 alloy and the A356 alloy, both alloys were manufactured by metal mold casting, which is a gravity casting method. The obtained specimens were heat-treated under the same conditions. In this study have investigated of the microstructure analysis, thermal analysis, crystal phase analysis, and mechanical property evaluation were performed to confirm how the added Mn and Sr elements influenced the microstructure, precipitate formation, and mechanical properties.

This study has related to lightweight automobiles due to global warming with the reduction of fossil fuel reserves are rapidly progressing around the automobile industry. This study has revealed the relationship for the mechanical properties via the analyzed microstructure, precipitated phase variation of the wheel hub of a commercial vehicle manufactured using molten forging technology using A356 and A357 alloys, which are high-strength Al-Si-Mg base cast aluminum alloys. Differential scanning calorimetry has performed to analyze the precipitation amount of each alloy that influences the mechanical properties of aluminum alloy. The XRD analysis has measured for the microstructure's crystal phase on A356 and A357 alloys. In this paper has evaluated to compare the properties of the A356 alloy and the A357 alloy for the mechanical properties. The A356 alloy has confirmed that a microstructure is finer than A357 alloy, and a quantity of precipitated material is more than A357 alloy. Therefore, this study confirmed that the A356 alloy has better mechanical properties than the A357 alloy.

In the development of advanced ceramic tools, material improvements and design freedom are critical in improving tool performance. However, in the die press molding method, many factors limit tool design and make it difficult to develop innovative advanced tools. Ceramic 3D printing facilitates the production of prototype samples for advanced tool development and the creation of complex tooling products. Furthermore, it is possible to respond to mass production requirements by reflecting the needs of the tool industry, which can be characterized by small quantities of various products. However, many problems remain in ensuring the reliability of ceramic tools for industrial use. In this study, alumina inserts, a representative ceramic tool, was manufactured using the digital light process (DLP), a 3D printing method. Alumina inserts prepared by 3D printing are pressurelessly sintered under the same conditions as coupon-type specimens prepared by press molding. After sintering, a hot isostatic pressing (HIP) treatment is performed to investigate the effects of relative density and microstructure changes on hardness and fracture toughness. Alumina inserts prepared by 3D printing show lower relative densities than coupon specimens prepared by powder molding but indicate similar hardness and higher fracture toughness values.

Aluminum High Vacuum Die-casting process has become more prevalent in automotive manufacturing industry which require high productive rate, weldable process and heat treatment process. However, high pressure die castings usually contain gas porosity due mainly to the entrapment of air or gas in the die during the high speed injection of the molten metal into the die cavity. Vacuum block system with disk spring was developed and vacuum chanel was optimized with numerical flow analysis. The porosity of die castings was analyzed by X-ray CT, and the effect of porosity on the mechanical properties was analyzed by hardness and tensile test. Tensile strength was improved 49.5% for 50mbar high vacuum die-casting process compare then 300mbar. And then, Surface property was analyzed with plunger velocity and fast shot set point.

The use of continuous welded rail is increasing because of its many advantages, including vibration reduction, enhanced driving stability, and maintenance cost savings. In this work, two different types of continuous welded rails were examined to determine the influence of repeated wheel-rail contact on the crystal structure, microstructure and mechanical properties of the rails. The crystal structure was determined by x-ray diffraction, and the microstructure was examined using optical microscopy and scanning electron microscopy. Tensile and microhardness tests were conducted to examine the mechanical behaviors of prepared specimens taken from different positions in the cross section of both newly manufactured rail and worn rail. Analysis revealed that both the new and worn rail had a mixed microstructure consisting of ferrite and pearlite. The specimens from the top position of each rail exhibited decreased lamella spacing of the pearlite and increased yield strength, ultimate tensile strength and hardness, as compared with those from other positions of the rail. It is thought that the enhanced mechanical property on the top position of the worn rail might be explained by a mixed effect resulting from a directional microstructure, the decreased lamella spacing of pearlite, and work hardening by the repeated wheel-rail contact stress.

Magnesium alloy is becoming known for the lightest material in the metallic materials. Recently the automotive industry has a variety application to the light weight parts replacement. This study focuses on the mechanical property improving through a tiny amount’s CNT addition into the magnesium alloy as AM60. The CNT material is an arduous combination of the metallic materials. Therefore this study is concentrating on the contact force growth for the CNT material. Consequently, the made CNT is produced by the CVD process using the magnesium catalyst. The CNT material has dispersive with mechanical process into the molten AM60 alloy. The mechanical experiment result that hardness is 18% increasing and tensile strength is 13% increasing, better than the raw AM60 alloy on this investigation.

Zircon, having excellent thermal, chemical, and mechanical properties, is utilized in refractory materials, electronic materials, chemical machines, structural materials, etc. However, zircon generally shows thermal dissociation to zirconia(ZrO2) and silica(SiO2) around the sintering temperature of 1540 oC, and when zircon particles are small and impurities are present, thermal dissociation is known to occur at around 1100 oC. This reduces the mechanical properties of ZrSiO4. In this research, the effect of adding SiO2 and 3Y-TZP to ZrSiO4 has been studied in order to suppress dissociation and improve the mechanical properties. Addition of SiO2 suppressed the dissociation of ZrSiO4 at lower temperatures. It also enabled optimum packing between the particles, resulting in a dense microstructure and good mechanical properties. When 3Y-TZP was added, recombination with the dissociated SiO2 resulted in good mechanical properties by suppressing the generation of pores and the densification of the microstructure.

In general, it is required mechanical properties and strength tests to use the material in engineering applications. The material fringe values of photoelastic materials vary with the supplier, the batch of resin, temperature and age, it is necessary to calibrate each of sheet of photoelastic material at the time of the test. In this paper, we perform tensile tests and calibrations tests for photoelastic stress fringe constant in order to obtain the mechanical properties of materials and photoelastic material fringe constants of PMMA and PSM-1. From this tests, the tensile strength of PMMA and PSM-1 were 100.5 MPa and 71.5 MPa, respectively. Also, the measured material stress fringe constants of PMMA and PSM-1 were 13.33 N/mm and 6.91 N/mm, respectively.

The purpose of this study was to investigate the microstructures and mechanical properties of zirconia toughened alumina (ZTA) ceramics prepared from two kinds of 3Y-TZP powders. ZTA composites were prepared by adding two kinds of 3Y-TZP powders, 3YEH (BET = 7m2/g) and 3YEM (BET = 16m2/g), to α-alumina in the range of 5-25 wt%. It was found that the microstructure photographs of the ZTA composites showed that the average grain size of alumina decreased as the content of zirconia increased. In our present study, specimens containing 3YEM zirconia exhibited smaller grain sizes compared to those of 3YEH zirconia. The Vickers hardness of the ZTA composites that were sintered at 1600˚C for 2 hrs was found to smoothly decrease with increasing zirconia content because of the low Young modulus in zirconia. The Vickers hardness of the ZTA containing 3YEH zirconia was greater than that of the 3YEM zirconia. In substance, the fracture toughness (K1c) of the ZTA composites increased as the content of zirconia increased. The fracture toughness (K1c) of ZTA containing 3YEM zirconia was greater than that of 3YEH zirconia.

RBSC (reaction-bonded silicon carbide) represents a family of composite ceramics processed by infiltrating with molten silicon into a skeleton of SiC particles and carbon in order to fabricate a fully dense body of silicon carbide. RBSC has been commercially used and widely studied for many years, because of its advantages, such as relatively low temperature for fabrication and easier to form components with near-net-shape and high relative density, compared with other sintering methods. In this study, RBSC was fabricated with different size of SiC in the raw material. Microstructure, thermal and mechanical properties were characterized with the reaction-sintered samples in order to examine the effect of SiC size on the thermal and mechanical properties of RBSC ceramics. Especially, phase volume fraction of each component phase, such as Si, SiC, and C, was evaluated by using an image analyzer. The relationship between microstructures and physical properties was also discussed.