배관 세정 공정은 조선소 선박 건조과정에서 배관 설치 후 장비를 시운전하는 단계로 넘어가기 전에 최종적으로 배관 내부의 이물질을 제거하는 매우 중요한 공정이다. 만약에 배관 내에 이물질이 있는 상태에서 장비를 시운전하는 단계로 넘어갈 경우 이물질이 고가의 장비에 유입되어 펌프 및 기어, 베어링 등이 파손되는 요인이 된다. 특히 펌프나 유압 밸브 같은 경우는 아주 작은 이물질이라도 장비 속으로 유입이 되면 대형 사고로 이어지며, 이런 장비 사고는 주변에 장비 운전을 하는 작업자의 인명사고까지 연계되어 중대 재해 의 잠재 원인이 되므로 조선소 고객인 선주들도 매우 집중적으로 확인하고 관리하는 공정이다. 이러한 문제점을 해결하기 위해 본 연구 에서 기존의 배관 세정 공법에서 유세정 효과를 증가시킬 수 있도록 배관 내 세정 유체의 흐름을 증가할 수 있는 시스템을 제안한다.

The importance of Structural Health Monitoring (SHM) in the industry is increasing due to various loads, such as earthquakes and wind, having a significant impact on the performance of structures and equipment. Estimating responses is crucial for the effective health management of these assets. However, using numerous sensors in facilities and equipment for response estimation causes economic challenges. Additionally, it could require a response from locations where sensors cannot be attached. Digital twin technology has garnered significant attention in the industry to address these challenges. This paper constructs a digital twin system utilizing the Long Short-Term Memory (LSTM) model to estimate responses in a pipe system under simultaneous seismic load and arbitrary loads. The performance of the data-driven digital twin system was verified through a comparative analysis of experimental data, demonstrating that the constructed digital twin system successfully estimated the responses.

Damage to gas and fire protection piping systems can lead to secondary disasters after an earthquake, so their seismic design is crucial. Accordingly, various types of seismic restraint installations are being devised, and a new suspended piping trapeze restraint installation has also recently been developed in Korea. In this study, a cyclic loading test was performed on the developed trapeze support system, and its performance was evaluated according to ASHRAE 171, the standard for seismic and wind restraint design established by the American Society of Refrigeration and Air Conditioning Engineers (ASHRAE). The three support system specimens did not break or fracture, causing only insignificant deformations until the end of the experiment. Based on the experimentally rated strength and displacement performance, this trapeze support system is expected to control the seismic movement of piping during an earthquake.

시간영역반사계(TDR)는 케이블의 물리적 결함을 검사하는 기법이며 누수 탐지 분야로의 응용영역을 확대하고 있다. 본 연구는 시간영역반사계 기법을 활용하여 선박 기관실 해수 배관의 누설 감지용 케이블형 센서를 개발하였다. 케이블 센서의 형상은 꼬임형상과 흡습부재를 이용하여 제작하였으며 개발된 센서의 누수 감지 여부와 위치 탐지 가능성을 확인하였다. 개발된 센서는 실제 배관 시험 장치 에 부착하여 평가하였으며 해수 누설에 따른 다양한 TDR 신호를 취득하였다. 센서는 꼬임횟수, 피복 두께를 변수로 하여 제작하였으며 TDR 신호에 미치는 효과를 분석하였다. 실험 결과, 꼬임형 센서는 평행한 띠 형상의 센서에 비해 평활한 신호 취득이 가능하였으며 최적 꼬임 횟수는 단위길이 당 10회 이상인 것으로 나타났다. 절연 피복두께의 경우 적정 민감도 확보가 가능한 절연 피복부재의 두께는 도선 직경의 80%~120%로 확인되었다. 누수 위치 추정을 위해 회귀분석 실시 결과, 결정계수는 0.9998로 실제 누설 위치와 높은 상관관계를 나타 내었다. 결과적으로 제안된 TDR 기반의 누수 감지용 꼬임형 센서는 해수 배관 시스템의 누수 감시 센서로의 충분한 적용성을 확인하였다.

Many piping systems installed in the power plant are directly related to the safety and operation of the plant. Various dampers have been applied to the piping system to reduce the damage caused by earthquakes. In order to reduce the vibration of the piping system, this study developed a steel coil damper (SCD) with a straightforward structure but excellent damping performance. SCD reduces the vibration of the objective structure by hysteretic damping. The new SCD damper can be applied to high-temperature environments since it consists of steel members. The paper introduces a design method for the elastoplastic coil spring, which is the critical element of SCD. The practical applicability of the design procedure was validated by comparing the nonlinear force-displacement curves calculated by design equations with the results obtained from nonlinear finite element analysis and repeated loading test. It was found that the designed SCD’s have a damping ratio higher than 25%. In addition, this study performed a set of seismic tests using a shaking table with an existing piping system to verify the vibration control capacity on the piping system by SCD. Test results prove that the SCD can effectively control the displacement vibration of the piping system up to 80%.

In actual seawater desalination plant, the pressure loss due to frictional force of pipe is about 3~5 bar. Also, the pressure loss at pipe connection about 1~3 bar. Therefore, the total pressure loss in the pipe is expected to be about 4~8 bar, which translates into 0.111 to 0.222 kWh/m3 of energy when converted into the Specific Energy Consumption(SEC). Reducing energy consumption is the most important factor in ensuring the economics of seawater desalination processes, but pressure loss in piping is often not considered in plant design. It is difficult to prevent pressure loss due to friction inside the pipe, but pressure loss at the pipe connection can be reduced by proper pipe design. In this study, seawater desalination plant piping analysis was performed using a commercial network program. The pressure loss and SEC for each case were calculated and compared by seawater desalination plant size.

The purpose of this study is to provide basic data for setting environmental design standards for domestic greenhouses. We conducted experiments on thermal environment measurement at two commercial greenhouses where hot water heating system is adopted. We analyzed heat transfer characteristics of hot water heating pipes and heat emission per unit length of heating pipes was presented. The average air temperature in two greenhouses was controlled to 16.3oC and 14.6oC during the experiment, respectively. The average water temperature in heating pipes was 52.3oC and 45.0oC, respectively. Experimental results showed that natural convection heat transfer coefficient of heating pipe surface was in the range of 5.71~7.49W/m2 oC. When the flow rate in heating pipe was 0.5m/s or more, temperature difference between hot water and pipe surface was not large. Based on this, overall heat transfer coefficient of heating pipe was derived as form of laminar natural convection heat transfer coefficient in the horizontal cylinder. By modifying the equation of overall heat transfer coefficient, a formula for calculating the heat emission per unit length of hot water heating pipe was developed, which uses pipe size and temperature difference between hot water and indoor air as input variables. The results of this study were compared with domestic and foreign data, and it was found to be closest to JGHA data. The data of NAAS, BALLS and ASHRAE were judged to be too large. Therefore, in order to set up environmental design standards for domestic greenhouses, it is necessary to fully examine those data through further experiments.

Most of steam power plants in Korea are using the method of heating the feed water whenever the ambient temperature around the power plant area below 5°C to prevent freezing water flowing in the pipe in winter time. But this kind of heat supplying system is not useful to save energy. If we take the method that the temperature of the each pipe is controled by direct measure of temperature by attaching sensor on the outside surface of the feed water tubes, then we can expect that a plenty of energy can be saved. In this study, the computer simulation is used to compare the energy consumption loads of both systems. Energy saving rate is calculated for the location of Incheon area in winter season. Four convection heat transfer coefficients for the ambient air and three initial flowing water temperature inside the tube were used. The result shows that the temperature control system using sensor represents more than 95% of energy saving rate in Incheon area. Even in the severe January weather condition, the energy saving rate is almost 75% in two days basis and even 83% in one day basis.

To improve the practical application of the thermal expansion of closed long pipeline exposing to external heating sources such as solar energy, safety engineering and system optimization for relief valve in the closed piping system are suggested through theoretical approach, correlation in view of temperature and pressure increase caused by external solar energy in the closed piping system. The profile for thermal relief valve including relieving capacity, influx heat energy, sizing criteria, set pressure, selection against back pressure is also presented. It is noted that following topic on solar relief valve should be applied to engineering, installation and commissioning.

The purpose of this study is analyzing the performance of sea water cooling system under various refrigerant pipe length. In sea water cooling system, the increase of refrigerant pipe length cause increases of pressure drops. These pressure drops cause fresh gas in liquid pipe and increase specific volume in gas pipe outlet, so sea water cooling system capacity is decreased by decrease of refrigerant mass flow rate. Sea water cooling system capacity in refrigerant pipe length 70m is decreased more than 30% when compared with pipe length 10m and the decrease of the coefficient of performance is nearly 20%.

설비배관은 온도에 의한 신축 및 팽창을 고려한 설계를 하거나, 배관의 자중만을 고려하여 설계되고 제작된다. 그러나 설비배관 행거시스템에 지진 또는 지속적인 외부 진동이 발생하면 그 충격을 감소 및 흡수하지 못하고 2차적인 피해로 이어질 수 있다. 이에 따라 본 연구에서는 내진성능을 고려한 설비배관 행거시스템을 개발하고, 진동대 실험을 통해 지진거동특성을 평가하고자한다.

In this study, for the assesment of the seismic performance of a riser pipe with groove joints, in-plane cyclic loading tests were conducted using the pipe installation method suggested by NFPA13 and the allowable side sway of KBC. In addition, elbow and tee, which are weak parts of piping system, were separated and component test was performed under the same conditions.

In this study, a PTZ(Pan-Tilt-Zoom) system was applied as the methods for measuring the deformation angle of a steel pipe elbow. An image of the steel pipe elbow was enhanced using an image filter processing algorithm. To measure the deformation angle, the Hough transform was applied to the enhanced image to facilitate line recognition. In this study, the limit state of the elbow was defined as rupture or leakage. To verify the validity of measuring the deformation angle of a steel pipe elbow by using a PTZ system, an in-plane cyclic loading test was conducted so that deformation angles that are too large to measure using a conventional sensor could be measured effectively.

In this study, a PTZ(Pan-Tilt-Zoom) system was developed to analyze the behavior characteristics of pipe fittings and joints using the image processing techniques. In the developed PTZ system, two cameras and lenses were installed in a pan-tilt drive to measure the strain and deformation angle of the piping components using one system. In-plane cyclic loading test was conducted to verify the validity of the method to measure the strain and deformation angle using the developed PTZ system.

In this study, plant pipeline diagnosis system based on IoT(Internet of Things)was developed. The system consists of three parts : sensor system, omnicube system and pipeline safety assessment solutions. The plant pipeline diagnosis system was constructed in plant pipeline and was validated field applicability. Plant pipeline diagnosis system based on IoT is appropriate for plant pipeline safety monitoring.