Two-component polyurethane flame-retardant coatings were prepared by blending trichloro aromatic modified polyesters(TCMPs) and polyisocyanate. TCMPs were synthesized by polycondensation of trichlorobenzoic acid(TCBA), a flame-retardant component, with adipic acid, 1,4-butanediol, and trimethylolpropane. The content of TCBA was varied in 10, 20, and 30 wt% for the reaction. These new flame-retardant coatings showed various properties comparable to other non-flame-retardant coatings. Moreover, we carried out the combustion test and the flammability test for our flame-retardant coatings. The results of vertical burning test for the coatings containing more than 20 wt% of TCBA were determined as 'no burn'. The results of flammability test for the coatings with 20 wt% and 30 wt% of TCBA contents indicated the limiting oxygen index(LOI) values of 25% and 28% respectively, which implied relatively good flame retardancy.

Pyrophosphoric lactone modified polyester(PATT) that contains two phosphorous functional groups in one unit base resin structure was synthesized to prepare a non-toxic reactive flame retardant coatings. Then the PATT was cured at room temperature with isocyanate, Desmodur IL, to get a two-component polyurethane flame retardant coatings(PIPUC). Comparing the physical properties of the films of PIPUC with the film of non-flame retardant coatings, there was no degradation observed in physical properties by the introduction of a flame-retarding component into the resin. We found that the char lengths measured by 45˚Meckel burner method were 3.1~4.4cm and LOI values recorded 27~30%. These results indicate that the coatings prepared in this study is good flame retardant one. The surface structure of coatings investigated with SEM does not show any defects and phase separation.

본 연구에서는 연질 폴리우레탄 발포제 제조에서 여러 발포제와 내부온도, 기계적 물성과의 관계에 대해서 연구, 조사하였다. 발포제로는 물을 주발포제로 하여 보조발포제는 CFC-11(trichlorofluoromethane), HCFC-114b(dichlorofluoroethane), dichloromethane, n-pentane, iso-pentane, cyclopentane을 사용하였다. 기계적 물성을 측정하기 위하여 연질 폴리우레탄 발포제의 밀도가 0.015±0.002g/cm3와 0.024±0.002g/cm3인 두 종류의 발포제를 제조하였다. 연질 폴리우레탄의 발포제의 제조시 발포제별로 내부온도를 측정하였으며, 48시간 경과 후 밀도, 인장강도, 신장율, 인열강도, 압축강도, 압축영구변형률을 측정하였다. 연구 결과 dichloromethane과 cyclopentane이 보조발포제로 가장 적합하였다.

Two-component polyurethane flame retardant coatings were prepared by blending phosphate-containing modified polyesters(PMPEs) and TDI-adduct. PMPEs were synthesized by polycondensation of dimethyl phenylphosphonate, a flame retardant component, with 1,4-butanediol, adipic acid, and trimethylolpropane. The content of dimethyl phenylphosphonate was varied 10, 15, and 20wt% for the reaction. Various physical properties of these new flame retardant coatings were comparable to non-flame retardant coatings. Coatings with 20wt% dimethyl phenylphosphonate did not burn during the vertical burning test.

Two-packaged polyurethane coatings were prepared by blending benzoic acid lactone modified polyester polyol(BLMPs) and HDI-biuret. BLMPs were synthesized by polycondensation of benzoic acid, viscosity depression component, with 1,4-butanediol, adipic acid, and polycaprolactone polyol. Kinematic viscosity of BLMP was gradually decreased with increasing benzoic acid content in BLMP. The low viscosity of modified polyester has an advantage of making a high-solid content coatings. After the film was coated with the prepared polyurethane coatings and cured at room temperature, the various physical properties were measured. They showed good physical properties such as flexibility, impact resistance, cross hatch adhesion, yellowness index, and rust resistance. These advantages are the results of introducing polycaprolactone polyol.

본 연구를 통해서 온도감응성 polyurethane을 제조하여 수분의 투과거동을 검토하고 약물방출조절용 제제로의 적용가능성을 검토하였다. Polyurethane의 기계적 물성 및 Tg는 사용한 polyol의 분자량과 hard segment의 양을 이용하여 조절하였으며 온도증가에 따라 수분의 투과도가 증가함을 알 수 있었다. 따라서 온도변화에 따라 약물의 투과도가 변화하는 온도감응성 약물방충용 재료로 사용 가능성을 확인하였다.

The 2-packaged polyurethane coatings were synthesized, blending pheylmodified polyesters(of which synthetic methods were reported in the previous paper), Desmodur L-75(polyisocyanate wide1y used for coatings), wetting-dispersing agent, white pigment. etc. A variety of coating properties were tested for the coating treatment polyurethane coationgs. Compared with conventional 2-packaged polyure-thane coating, abrasion resistance and lightness index difference of the ones synthesized in the present work were somewhat decreased, but the coating properties such as hardness, gloss specular, cross hatch adhesion. etc. were improved. Especially, resistance against chemical reagents and salt were strikingly improved. In addition. the coationgs had short drying time and long pot-life. This shows that the coationgs are appropriate for rapid drying coatings.

Shape memory materials are widely used in high-tech industries. Although shape memory polymers have been developed, they have a disadvantage, only unidirectional resilience. Shape memory polymers with bi-directional recovery resilience have been actively studied. In this study, a bidirectional shape memory polyurethane was synthesized using poly(ε-caprolactone) diol, methylene dicyclohexyl diisocyanate, and hydroxyethyl acrylate. The first physical curing occurred between hard segments and hydrogen bondings when the solution was dried. The second curing in acrylate groups was performed by UV exposure. A degree of curing was analyzed by infrared spectroscopy. The shape memory properties of 2 step-cured polyurethanes were investigated as a function of UV curing time.

본 연구는 실리콘계 정포제의 특성에 따른 폴리우레탄 폼 지수제의 cell 구조와 흡수량 변화를 알아보기 위하여 6종의 정포제를 사 용하여 폴리우레탄 폼 지수제를 제조하여 FE-SEM으로 분석한 결과 실리콘 정포제의 실록산 주사슬 말단에 PO n개가 결합되어 있는 DC-193, DC-2585, DC-5125, DC-198의 cell 구조는 close cell로 확인이 되었고, 실리콘 정포제의 실록산 주사슬 말단에 EO n개가 결합 되어 있는 DC-5043과 DC-5598은 open cell 구조로 나타났다. 또한 cell 구조 변화에 따른 흡수량 에서는 close cell의 크기가 가장 세밀하고 균일한 DC-193의 흡수량이 가장 적게 나타나 내수성이 가장 우수한 것으로 나타났으며 open cell의 크기가 가장 크게 형성된 DC-5043의 흡수량이 가 장 많은 것으로 나타났다. 이들의 방수성능을 콘크리트 구조물을 모사하여 시험한 결과 누수가 없음을 확인하였다.

Waste electrical and electronic equipment (WEEE) has been received much attention recently due to rapid changes in materials and shorter replacement of consumer products. Most of WEEEs are collected and recycled at the designated recycling centers in Korea, and final residues after recycling, sorting and shredding them to separate valuable and recyclable parts in series are left as forms of shredded plastic mixtures, which would be a problem to be resolved. By further plastics separation the polyurethane foams are mostly remained and becomes waste to be treated by appropriate methods. Gasification to produce syngas and incineration to recover energy for such polyurethane foam waste could be utilized instead landfill presently treated. In this study the experiment was conducted to evaluate such performance characteristics of thermal processes. Pelletized solid refuse fuel (SRF) was fabricated to feed into the test furnace even though it was light with low density. Thermogravimetric analysis, proximate analysis and higher heating value were made. During gasification and incineration, gas composition with gaseous pollutants were measured. Due to nitrogen content in polyurethane, nitrogen containing gaseous substances such as NH3 and HCN were observed with varying equivalent air ratios (ERs). The assessment of polyurethane waste foam to energy using incineration and gasification was made with finding out the optimal condition of air injection to emit less pollutants in both operations. Produced syngas could be utilized as energy fuels by lowering pollutants emission.

최근 대형 지진으로 인한 인적 물적 손실을 방지하기 위한 면진설계의 유용성이 입증되면서 교량, 건물 등 대형구조물을 중심으로 면진받침의 적용 사례가 증가하고 있다. 주요 면진받침 형식 중의 하나인 미끄럼식의 경우 복원력을 제공하기 위하여 스프링 등이 사용되며, 지진과 같은 급격한 하중 작용 시 이러한 스프링의 역학적 특성은 면진받침 뿐 아니라 받침이 적용된 구조물의 거동에 영향을 미치므로 정확한 파악이 중요하다. 이 연구에서는 미끄럼식 면진받침에 적용되는 폴리우레탄 스프링에 대한 실험 결과를 이용하여 역학적 특성을 분석하였다. 역학적 거동 특성에 대한 모델링을 위하여 기존 초탄성체에 대한 해석 모델을 분석하고 각 모델의 적절성을 실험 결과와의 비교를 통하여 검토하였다. 검토는 상용 유한요소해석 프로그램인 LUSAS를 이용하여 수행하였다.

In this experiment no solvent based polyurethane(PU) adhesives were prepared with the polyol, isocyanate, dioctyl phthalate(DOP), 2-hydroxyethylacrylate(2-HEA) and other acrylate monomers. The softenening point of the PU adhesives measured by Ring & Ball method were examined in the present study. And adhesion strength and mechanical properties such as tensile strength and 100% modulus of the PU adhesives were evaluated by Universal Test Machine. The experimental results showed that increase of both DPE-41, benzoylperoxide(BPO) and toluene diisocyanate(TDI) increased softenening point, adhesion strength, tensile strength and 100% modulus. However as DOP content increased sofenening point, adhesion strength decreased and tensile strength, 100% modulus also decreased.

In order to utilize waste wood chip for pavement, a polyurethane resin that is both eco-friendly and suitable for bindingwood chip was developed as the binder, and workability was examined through laboratory experiment for characteristicsof waste wood chip mixture using the polyurethane resin and through test pavement on the field. The new resin was aVOC reduction type free from plasticizer and solvent classified as endocrine-disrupting chemicals and environmentalhazardous substances, and NCO equivalents were set at 8, 9, 10 and 11% by modifying the polyisocyanate-polyol ratio.Laboratory experiment showed that polyurethane resin with NCO equivalent of 9% and 10% had excellent characteristicsas binder for waste wood chip. In the field experiment applying waste wood chip and polyurethane resin in the massratio of 1:0.8, tensile strength of the pavement system was about 30% higher than that using polyurethane resin currentlybeing sold, and permeability coefficient and elasticity thereof were the same as that using the resin currently being sold.Also, examination of compaction methods for waste wood chip pavement system showed that non-heating hand rollerand compactor had the problem of the “waste wood chip - resin mixture” sticking to the roller during the compaction but that heating hand roller had excellent workability and could achieve good planation surface relatively easily.

Existing polyurethane occurred the environmental issues with the volatile organic solvent mixing tar. This study evaluates the basic properties of a rapid hardening polyurethane, available with spray construction, modified with polyamine mixing carbon black. As a result, stable basic property is measured even surpassed KS.

To improve the mechanical properties of hydroxyapatite (HA)/waterborne polyurethane (WBPU) composites, the hydroxyl group of HA was modified by urethane reactions: the hydroxyl groups of HA were reacted with aliphatic or cyclic diisocyanate, and then the modified HAs were extended by adding polyol and/or ε-caprolactone. Composites were prepared by the prepolymer process method: the modified HA was directly pured into the urethane reaction of isocyanate and polyol. The properties of modified HA/WBPU composites were investigated by thermogravimetric analysis, tensile strength, and water resistance. The results showed that the reactivity of aliphatic diisocyanate to the hydroxy group of HA was faster than that of cyclic one. Comparing to those of pure HA/WBPU composite films, the thermal stability, water resistance, and mechanical properties of the modified composite films increased with a degree of modification of HA.

The waterborne perfluoroacylic polyurethane composite (WFPUC) series were prepared by the emulsion polymerization (WFPUC-E) and the physical blending (WFPUC-B). WFPUC-E was prepared by polymerizing perfluoroalkyl ethyl acrylate (FA) and waterborne polyurethane (WPU), and WFPUC-B was prepared by blending FA copolymer and WPU. The structures of the synthesized WFPUC were identified by using FT-IR-ATR. The surface and thermal properties of the synthesized WFPUC were investigated by measuring contact angle, surface energy, and TGA. The surface energy of WFPUC-E was lower than that of WFPUC-B. The thermal stability of the WFPUC-B showed better than that of the WFPUC-E.

Waterborne polyurethane dispersions (WPUD) were prepared by poly(ethylene glycol) adipate as the polyester type, α,ω-hydroxyalkyl terminated polydimethylsiloxane (PDMS-diol) as the polysiloxane type, hexamethylene diisocyanate, and isophorone diisocyanate, dimethylol propionic acid. The effects of PDMS-diol contents on the particle size, thermal and surface properties of WPUD were investigated. The structures of the synthesized WPUD were confirmed using by FT-IR. The surface, thermal and mechanical properties were investigated by measuring the contact angles, DSC, TGA and UTM. As PDMS-diol contents increased, the particle size, the contact angle, and the elongation was increased, while the tensile strength was decreased. Also the thermal stabilities of the synthesised WPUD were increased as PDMS-diol contents increased.

In recent decades, biofiltration has been widely accepted for the treatment of contaminated air stream containing low concentration of odorous compounds or volatile organic compounds (VOCs). In this study, conventional biofilters packed with flexible synthetic polyurethane (PU) foam carriers were operated to remove toluene from a contaminated air stream. PU foams containing various amounts of pulverized activated carbon (PAC) were synthesized for the biofilter media and tested for toluene removal. Four biofilter columns were operated for 60 days to remove gaseous toluene from a contaminated air stream. During the biofiltration experiment, inlet toluene concentration was in the range of 0-150 ppm and EBRT (i.e., empty bed residence time) was kept at 26-42 seconds. Pressure drop of the biofilter bed was less than 3 mm H2O/m filter bed. The maximum removal capacity of toluene in the biofilters packed with PU-PAC foam was in the order of column II (PAC = 7.08%) > column III (PAC = 8.97%) > column I (PAC = 4.95%) > column IV (PAC = 13.52%), while the complete removal capacity was in the order of column II > column I > column III > column IV. The better biofiltration performance in column II was attributed to higher porosity providing favorable conditions for microbial growth. The results of biodegradation kinetic analysis showed that PU-PAC foam with 7.08% of PAC content had higher maximum removal rate (Vm = 14.99 g toluene/kg dry material/day) than the other PU-PAC foams. In overall, the performance of biofiltration might be affected by the structure and physicochemical properties of PU foam induced by PAC content.

The treatment of styrene vapor was carried out using the biofilter packed with loess/polyurethane composite during continuous operation of 74 days. The microorganisms were adapted within 2-3 days under the experimental conditions of inlet concentration and empty bed contact time (EBCT). At 200 sec of EBCT, the removal efficiency of styrene was 100% with 200 ppmv of inlet concentration, while 92% with 400 ppmv of inlet concentration. The biofilter showed the stable removal efficiencies of over 74 % under the EBCT range from 300 to 75 sec at the 150 ppmv of inlet styrene concentration. The maximum capacity of styrene removal for the biofilter packed with loess/polyurethane was 29 g/m3/hr. During continuous operation of 74 days, pH of the drain water changed slightly and the pressure drop through the biofilter column was below 45 mmH2O/m.

A biofiltration system using activated carbon/polyurethane composite as solid support inoculated with Bacillus sp. was developed for treating a gaseous stream containing high concentrations of H2S. The effects of operating condition such as the influent H2S concentration and the empty bed contact time (EBCT) on the removal efficiency of H2S were investigated. The biofilter showed the stable removal efficiencies of over 99 % under the EBCT range from 15 to 60 sec at the 300 ppmv of H2S inlet concentration. When the inlet concentration of H2S was increased, the removal efficiencies decreased, reaching 95 and 74%, at EBCTs of 10 and 7.5 sec, respectively. The maximum elimination capacity in the biofilter packed with activated carbon/polyurethane composite media was 157 g/m3/hr.