Cellulose has experienced a renaissance as a precursor for carbon fibers (CFs). However, cellulose possesses intrinsic challenges as precursor substrate such as typically low carbon yield. This study examines the interplay of strategies to increase the carbonization yield of (ligno-) cellulosic fibers manufactured via a coagulation process. Using Design of Experiments, this article assesses the individual and combined effects of diammonium hydrogen phosphate (DAP), lignin, and CO2 activation on the carbonization yield and properties of cellulose-based carbon fibers. Synergistic effects are identified using the response surface methodology. This paper evidences that DAP and lignin could affect cellulose pyrolysis positively in terms of carbonization yield. Nevertheless, DAP and lignin do not have an additive effect on increasing the yield. In fact, combined DAP and lignin can affect negatively the carbonization yield within a certain composition range. Further, the thermogravimetric CO2 adsorption of the respective CFs was measured, showing relatively high values (ca. 2 mmol/g) at unsaturated pressure conditions. The CFs were microporous materials with potential applications in gas separation membranes and CO2 storage systems.

To improve the thermophysical properties of Al alloy for thermal management materials, the Cu-coated carbon fibers (CFs) were used as reinforcement to improve the thermal conductivity (TC) and the coefficient of thermal expansion (CTE) of Al-12Si. The CFs reinforced Al matrix (CFs/Al) composites with different CFs contents were prepared by stir casting. The effects of the CFs volume fraction and Cu coating on the microstructure, component, TC and CTE of CFs/Al composites were investigated by scanning electron microscopy with EDS, X-ray diffraction, thermal dilatometer and thermal dilatometer. The results show that the Cu coating can effectively improve the interface between CFs and the Al-12Si matrix, and the Cu coating becomes Al2Cu with Al matrix after stir casting. The CFs/Al composites have a relative density greater than 95% when the volume fraction of CFs is less than 8% because the CFs uniform dispersion without agglomeration in the matrix can be achieved by stir casting. The TC and CTE of CFs/Al composites are further improved with the increased CFs volume fraction, respectively. When the volume fraction of CFs is 8%, the CFs/Al composite has the best thermophysical properties; the TC is 169.25 W/mK, and the CTE is 15.28 × 10– 6/K. The excellent thermophysical properties of CFs and good interface bonding are the main reasons for improving the thermophysical properties of composites. The research is expected to improve the application of Al matrix composites in heat dissipation neighborhoods and provide certain theoretical foundations.

With a strive to develop light-weight material for automotive and aerospace applications, aluminum-based hybrid nanocomposites (AHNCs) were manufactured utilizing the compocasting approach in this study. Chopped carbon fibers (CFs) are reinforced along with different weight fractions of nanoclay (1–5%) in the matrix of AA6026 forming AHNCs. The AHNCs specimens were examined by microstructural analysis, mechanical characterization, fatigue, and corrosion strength as per ASTM guidelines. Electroless plating method is adopted for coating CFs with copper to improve the wettability with matrix. SEM pictures of manufactured composites reveal thin inter-dendritic aluminum grains with precipitate particle of eutectic at intergranular junctions, as well as nanoclay particles that have precipitated in the matrix. Tensile strength (TS) rises with inclusion of nanoclay up to a maximum of 212.46 MPa for 3% nanoclay reinforcement, after which the TS is reduced due to non-homogeneity in distribution, agglomeration and de-bonding of nanoparticles. Similarly, micro-hardness increases with addition of 3% nanoclay after which it decreases. Higher energy absorption was achieved with 3% nanoclay reinforced hybrid and a significant improvement in flexural strength was obtained. With addition of both CFs and nanoclay, the fatigue strength of the hybrid composite tends to increase due to flexible CFs and high surface area nanoclays which strengthen the grain boundaries until 3% addition. Addition of nanoclay lowers the corrosion rate with nanoclays filling the crevices and voids in the matrix.

The evolvement in the microstructure and electrical properties of PAN-based carbon fibers during high-temperature carbonization were investigated. The study showed that as the heat treatment temperature increases, the change of carbon fiber resistivity around 1100 °C can be divided into two stages. In the first stage, the carbon content of the fiber increased rapidly, and small molecules such as nitrogen were gradually released to form a turbostratic of carbon crystal structure. The resistivity dropped rapidly from 3.19 × 10− 5 Ω·m to 2.12 × 10− 5 Ω·m. In the second stage, the carbon microcrystalline structure gradually became regular, and the electron movement area gradually became larger. At this time, the resistivity further decreases, from 2.12 × 10− 5 Ω·m to 1.59 × 10− 5 Ω·m. During carbonization, the tensile strength of carbon fiber first increased and then decreased. This is because the irregular and disordered graphite structure is formed first. As the temperature rose, the graphite layer spacing decreased and the grain thickness gradually increases. The modulus also gradually increased.

The pitch-based activated carbon fibers (ACFs) were prepared from ethylene tar-derived pitches containing nickelocene (CNi) or nickel nitrate (NiN). The effects of different anions and contents of metal salts on the microstructure and surface chemical properties of fibers were investigated. The results revealed that Ni2+ from CNi mainly remained its pristine molecule in the organometal salt-derived pitch (OP-xCNi), while Ni2+ from NiN occurred complexation reaction with polycyclic aromatic hydrocarbons (PAHs) in the inorganic metal salt-derived pitch (IP-xNiN) due to the weaker binding ability between anions and Ni2+ of CNi than CNi. The XRD and SEM results confirmed that IP-3NiN-ACF contained Ni, NiO, Ni2O3 nanoparticles with different size distributions, while OP-3CNi-ACF only contained more uniformly distributed Ni nanoparticles with small size. Furthermore, OP-3.0CNi-ACF presented higher specific surface area of 1862 m2/ g and a pore volume of 1.69 cm3/ g than those of IP-3.0NiN-ACF due to the formation of pore structure during the in-situ catalytic activation of different metal nanoparticles. Therefore, this work further pointed out that the desired pore structure and surface chemistry of pitch-based ACFs could be obtained through regulating and controlling the interaction of anion species, metal cations and PAHs during the synthesis of pitch precursors.

To address the need for a suitable thermoplastic resin-based sizing agent for accommodating the increasing demands of carbon fiber-reinforced plastic, in this work, alcohol-soluble polyamide 6 (PA6) and silane were chemically combined in a certain ratio to improve the mechanical interface properties of the carbon fiber/PA6 composite, and the enhancement in the mechanical interface strength of the final composite according to the treatment time was confirmed. Carbon fiber surface properties were analyzed through ultrahigh-resolution field emission scanning electron microscopy (FE-SEM), X-ray photoelectron spectroscopy, and Fourier transform infrared spectrometry. The tensile strength of carbon fibers before and after hybrid sizing treatment and the mechanical interfacial shear strength of the final composite were analyzed using tensile and universal testing machines, respectively. After the hybrid sizing treatment, the introduction of the sizing agent to the carbon fiber surface was confirmed through FE-SEM, and a simultaneous increase in the surface roughness was observed. Moreover, the interfacial adhesion was confirmed to increase significantly, as compared to that of the desized carbon fiber. Therefore, this modified sizing agent treatment serves as an effective method for improving the mechanical interfacial adhesion between the carbon fiber and the PA6 matrix.

This study investigates the preparation of activated carbon fiber derived from waste cotton fabric for economical and ecofriendly recycling as well as its application to water purification. The activated carbon fiber was prepared by physical activation using steam and the adsorption property was then evaluated using methylene blue. When the activation temperature increased, the specific surface area and mesopore volume of the activated carbon fiber increased up to 2562 m2/ g and 0.214 cm3/ g, resulting in the increased adsorption of methylene blue. The results of the adsorption experiment for the activated carbon fiber were analyzed using the Langmuir and Freundlich equations. The Langmuir equation was more suitable than the Freundlich equation to explain the adsorption equilibrium. The maximum adsorption amount of methylene blue was 161.1–731.5 mg/g for fiber samples activated at temperatures ranging from 750 to 950 °C with sample labeled 750SA to 900SA according to the Langmuir equation. The kinetics of methylene blue adsorption by the activated carbon fiber were analyzed using non-linear pseudo-first-order and pseudo-second-order. Sample 750SA was suitable for the pseudo-first-order and 800SA, 850SA, and 900SA sample were suitable for the pseudo-second-order. Therefore, waste cotton fabric has the potential to be the precursor for activated carbon fiber with excellent adsorption properties.

This study assessed the changes in the fiber properties of virgin and recovered fibers from lab-scale and pilot-scale depolymerization reactors based on the thermal air oxidation-resistance characteristics. Lab-scale and pilot-scale depolymerization reactors had different depolymerization volumes. Results showed that the lab-scale and pilot-scale peak solvent temperatures were 185 °C and 151 °C, respectively. The lab-scale had highest solvent temperature rate increase because of the small depolymerization volume and the dominant role of the cavitation volume. The structural properties of the recovered and virgin fibers were intact even after the depolymerization and after the pretreatment and oxidation-resistance test. We observed 1.213%, 1.027% and 0.842% weight loss for the recovered (lab-scale), the recovered (pilot-scale) and virgin fibers because of the removal of impurities from the surface and chemisorbed gases. Further, we observed 0.8% mass loss of the recovered fibers (lab-scale) after the oxidative-onset temperature because of the “cavitation erosion effect” from the dominant of the cavitation bubbles. The “cavitation erosion effect” was subdued because of the increased depolymerization volume in the pilot-scale reactor. Therefore, negligible impact of the pilot-scale mechanochemical recycling process on the structure and surface characteristics of the fibers and the possibility of reusing the recovered fibers recycling process were characteristic. Representative functional groups were affected by the thermal oxidation process. We conducted HPLC, HT-XRD, TGA– DSC, XPS, SEM, and AFM analysis and provided an extensive discussion of the test thereof. This study highlighted how misleading and insufficient small-lab-scale results could be in developing viable CFRP depolymerization process.

The electrochemical capacitive properties of biomass-derived activated carbons are closely dependent on their microscopic structures. Here, activated carbon fibers (ACFs) were prepared from natural cattail fibers by carbonization and further chemical activation. The activation temperature affected on the microscopic structures and electrochemical properties of the activated carbon fibers. The results show that the optimum activation temperature is 800 °C. And the as-prepared ACF- 800 possesses high micropore specific surface area of 710.4 m2 g− 1 and micropore volume of 0.313 cm3 g− 1, respectively. For supercapacitor applications, the ACF-800 displays a high specific capacitance of 249 F g− 1 at a current density of 0.05 A g− 1, excellent rate performance and cycle stability in a three-electrode system. The excellent electrochemical performance indicated that the obtained activated carbon fibers could be a promising electrode material in supercapacitor.

To thoroughly analyze the mechanical properties and surface conditions of HF50S carbon fibers, the tensile properties, surface morphology, surface chemical element, surface energy, sizing agent properties, and Naval Ordnance Laboratory (NOL) ring of their composites were characterized. Furthermore, the aforementioned properties were exhaustively compared with those of T1000G carbon fibers. The results showed that the tensile strength, modulus, and elongation of the HF50S carbon fibers were 6638 MPa, 297 GPa, and 2.2%, respectively, thus demonstrating that the mechanical properties of the HF50S carbon fibers were on par with those of the T1000G carbon fibers, in addition, the coefficient of variation (Cv) indices of HF50S carbon fiber were below 3%, indicating good stability. The HF50S carbon fibers have a smooth surface without grooves, which is analogous to that of the T1000G carbon fibers prepared by the typical dry jet–wet spinning process. The main component of the sizing agent of the HF50S carbon fibers is an epoxy resin, which is also used for the preparation of epoxy matrix composites. Because the HF50S carbon fiber surface has greater O and N contents than the T1000G carbon fiber surface, the HF50S carbon fibers have more active functional groups and higher surface activity. The surface energy of the HF50S carbon fibers is 30.13 mJ/m2, which is higher than that of the T1000G carbon fibers (28.42 mJ/m2). Owing to the higher strength and surface activity of the HF50S carbon fibers than those of the T1000G carbon fibers, the strength and strength conversion of NOL ring based on the former are slightly higher than those of that prepared using the latter.

Polyacrylonitrile (PAN)-based carbon fibers (CFs) and their composites, CF-reinforced plastics, have garnered significant interest as promising structural materials owing to their excellent properties and lightweight. Therefore, various processing technologies for fabricating these advanced materials using thermal energy have been intensively investigated and developed. In most cases, these thermal energy-based processes (heat treatment) are energy and time consuming due to the inefficient energy transfer from the source to materials. Meanwhile, advanced processing technologies that directly transfer energy to materials, such as radiation processing, have been developed and applied in several industrial sectors since the 1960s. Herein, general aspects of radiation processing and several key parameters for electron-beam (e-beam) processing are introduced, followed by a review of our previous studies pertaining to the preparation of low-cost CFs using specific and textile-grade PAN fibers and improvements in the mechanical and thermal properties of CF-reinforced thermoplastics afforded by e-beam irradiation. Radiation processing using e-beam irradiation is anticipated to be a promising method for fabricating advanced carbon materials and their composites.

In this study, nitric acid oxidation with varied treatment temperature and time was conducted on the surfaces of polyacrylonitrile- based ultrahigh modulus carbon fibers. Scanning electron microscopy, X-ray photoelectron spectroscopy, Raman spectroscopy and surface tension/dynamic contact angle instruments were used to investigate changes in surface topography and chemical functionality before and after surface treatment. Results showed that the nitric acid oxidation of ultrahigh modulus carbon fibers resulted in decreases in the values of the crystallite thickness Lc and graphitization degree. Meanwhile, increased treating temperature and time made the decreases more obviously. The surfaces of ultrahigh modulus carbon fibers became much more activity and functionality after surface oxidation, e.g., the total surface energy of oxidized samples at 80 °C for 1 h increased by 27.7% compared with untreated fibers. Effects of surface nitric acid oxidation on the mechanical properties of ultrahigh modulus carbon fibers and its reinforced epoxy composites were also researched. Significant decreases happened to the tensile modulus of fibers due to decreased Lc value after the nitric acid oxidation. However, surface treatment had little effect on the tensile strength even as the treating temperature and processing time increased. The highest interfacial shear strength of ultrahigh modulus carbon fibers/epoxy composites increased by 25.7% after the nitric acid oxidation. In the final, surface oxidative mechanism of ultrahigh modulus carbon fibers in the nitric acid oxidation was studied. Different trends of the tensile strength and tensile modulus of fibers in the nitric acid oxidation resulted from the typical skin–core structure.

The composite PAN fibers which incorporated with CNTs and Titania were prepared by mean of wet spinning. These fibers were then pre-oxidized with microwave heating in an air atmosphere. A combination of characterizations was carried out to study the impact of nanoparticles fillers on the properties of as-spun fibers and their performance during the microwave pre-oxidation. The addition of an equal amount of fillers made obvious changes in the chemical and crystalline structure, consequently improves the strength, and this could lower the capability to creep over a wide range of temperatures in the subsequent processes. FTIR and NMR analyses results of the pre-oxidized fibers exhibited clear changes in the PAN structure, where the dehydrogenation reaction and the degree of cyclization were investigated. Additional confirmation of the occurrence of cyclization reaction was achieved by XRD and thermal analysis. According to the TGA results, the pre-oxidized CNT1/ Ti-PAN fibers exhibit greater thermal stability suggesting high carbon content and good quality could result in the dependent carbon fibers.

Increasing demand for fossil fuels is associated with massive atmospheric CO2 levels. Considering that numerous studies have been published with CO2 capturing techniques, utilizing techniques are yet in early stage with financial or technical issues. As a part of chemical conversion in CO2 utilization, this paper investigated the performance of a CO2 and H2O mixture (CHM) onto activated carbon fibers (ACF) for surface modification. CHM-treated ACF samples were prepared at a pressure of 20 bar with 100 °C of water vapor and 750 μL of CO2 for 1 h through the gas-phase, and labeled as C-ACF850. For the control sample, N-ACF850 was also prepared by the impregnation of nitric acid. Physiochemical analyses revealed that the overall characteristics of C-ACF850 lay between ACF850 and N-ACF850. C-ACF850 experienced minimized surface area decrement (21.92% better than N-ACF850), but increased surface functional groups (50.47% better than ACF850). C-ACF850 also showed preferable adsorption efficiency on selected metals, in which case both physical and chemical properties of adsorbent affect the overall adsorption efficiency. In this regard, a novel applicability of CHM may present an appealing alternative to traditionally used strong acids.

Spinnable mesophase pitch precursor containing more than 98% mesophase content was successfully prepared from FCC-DO (fluid catalytic cracking-decant oil) without hydrogenation or catalytic reaction. The preparation method involved thermal condensation, vacuum treatment, and annealing treatment. Petroleum mesophase pitch-based carbon fibers are produced by melt spinning of pitch precursors, followed by stabilization and carbonization. The resulting carbon fiber exhibited good mechanical performances up to tensile strength of 2.1 GPa and tensile modulus of 212 GPa, with strain-to-failure higher than 1.0%. These properties ensuring that the automotive grade carbon fibers can be successfully prepared from FCC-DO derived petroleum mesophase pitches through the cost-competitive processes.

Fibrous adsorbents, such as activated carbon fibers (ACF) have acknowledged advantages of rapid adsorption rate and ease of modification compared with granular and powdered adsorbents. Based on the surface modification of lyocell-based ACF, we observed different surface characteristics of ACF samples with variation in the mixing ratio and impregnation time of H3PO4, NaCl, and KMnO4 solution. For an engineering application, we also explored the adsorption characteristics of thusproduced ACF samples onto volatile organic compounds (VOCs). Isothermal adsorption experiments were performed using toluene and benzene as adsorbates. Results indicate that both physical and chemical surface properties have an effect on the adsorption of volatile organic compounds (VOCs).

Commercial ultra-high-strength PAN-based carbon fibers (T1000G) were heat-treated at the temperature range of 2300– 2600 °C under a constant stretching of 600 cN. After continuous high-temperature graphitization treatment, microstructures, mechanical properties and thermal stability of the carbon fibers were investigated. The results show that the T1000G carbon fibers present the similar round shape with a smooth surface before and after graphitization, indicating the carbon fibers are fabricated by dry–wet spinning. In comparison, the commercial high-strength and high-modulus PAN-based carbon fibers (M40JB and M55JB) present elliptical shapes with ridges and grooves on the surface, indicating the carbon fibers are fabricated by wet spinning. After graphitization treatment from 2300 to 2600 °C under a constant stretching of 600 cN, the Young’s modulus of the T1000G carbon fibers increases from about 436 to 484 GPa, and their tensile strength decreases from about 5.26 to 4.45 GPa. The increase in Young’s modulus of the graphitized T1000G carbon fibers is attributed to the increase in the crystallite sizes and the preferred orientation of graphite crystallites along the fiber longitudinal direction under a constant stretching condition. In comparison with the M40JB and the M55JB carbon fibers, the graphitized T1000G carbon fibers are easier to be oxidized, which can be contributed to the formation of more micropores and defects during the graphitization process, thus leading to the decrease in the tensile strength.

This study demonstrates that low processing rate for producing polyacrylonitrile (PAN)-based carbon fiber is a critical to obtain a homogeneous radial microstructure with high resistance to oxidation, thereby resulting in their improved mechanical strength. The dry-jet wet spun PAN organic fibers were processed (e.g., stabilized and then carbonized) utilizing two different rates; one is 1.6 times longer than the other. The effect of processing rate on the microstructural evolutions of carbon fibers was analyzed by scanning electron microscopy after slow etching in air, as well as Raman mapping after graphitization. The rapidly processed fiber exhibited the multilayered radial structure, which is caused by the radial direction stretching of the extrusion in the spinning. In case of the slowly processed fiber, the layered radial structure formed in the spinning process was changed into a more homogeneous radial microstructure. The slowly processed fibers showed higher oxidation resistance, higher mechanical properties, and higher crystallinity than the rapidly processed one. Raman mapping confirmed that the microstructure developed during spinning was sustained even though fiber was thermally treated up to 2800 °C.

In this study, activated carbon with well-developed mesopores was fabricated using kenaf short fibers as a representative biomass. Concentrated phosphoric acid was selected as an activation agent to create highly developed porous structures, and pore development was observed to occur in relation to the weight ratio of phosphoric acid and kenaf. The pore characteristics of the kenaf-based activated carbon were determined using the N2/ 77K adsorption isotherm, and its microcrystalline structure was analyzed using X-ray diffraction. The highest specific surface area (1570 m2/g) was observed when the weight ratio of phosphoric acid to kenaf was 3:1, and the highest mesopore fraction (74%) was observed at 4:1. The carbonization yield was 45–35%, which is higher than that of commercial activated carbon. The production of porous carbon material by this method offers high potential for application because it can be controlled over a wide range of average pore diameter from 2.48 to 5.44 nm.