The p-type Te functional gradient material (FGM) was fabricated by hot-pressing the mechanically alloyed and the 0.5 at% powders. Also, the n-type FGM was processed by hot-pressing the mechanically alloyed and the 0.3 wt% Bi-doped PbTe powders. With larger than , the p-type FGM exhibited larger thermoelectric output power than those of the and the 0.5 at% alloys. For the n-type FGM, the thermoelectric output power superior to those of the and the 0.3 wt% Bi-doped PbTe was predicted at larger than .

Type I clathrate was produced by arc melting and hot pressing and thermoelectric properties were investigated. Negative Seebeck coefficient at all temperatures measured, which means that the majority carriers are electrons. Electrical conductivity decreased by increasing temperature and thermal conductivity was 0.012 W/cmK at room temperature and dimensionless thermoelectric figure of merit (ZT) was 0.01 at 873K.

The preparation of single-phase with delafossite-type structure by means of the solid-state reaction method was investigated using X-ray diffraction. The results showed that notwhistanding the fact that there was a trace of metallic copper, nearly single-phase was obtained by using as a lanthanum source and by firing the mixed powder with nonstoichiometric composition ratio of in a vacuum at 1273 K for 10 h. The measurement of electrical conductivity and Seebeck coefficient showed that thus obtained was a p-type semiconductor and had a Seebeck coefficient of approximately .

Fe doped skutterudite CoSb3 with a nominal composition of FexCo1-xSb12 (0≤x≤2.5) have been synthesized by mechanical alloying (MA) of elemental powders, followed by vacuum hot pressing. Phase transformations during mechanical alloying and vacuum hot pressing were systematically investigated using XRD. Single phase skutterudite was successfully produced by vacuum hot pressing using as-milled powders without subsequent annealing. However, second phase of FeSb2 was found to exist in case of x≥2, suggesting the solubility limit of Fe with Co in this system. Thermoelectric properties as functions of temperature and Fe contents were evaluated for the hot pressed specimens. Fe doping up to x=1.5 with Co in FexCo4-xSb12 appeared to increase thermoelectric figure of merit (ZT) and the maximum ZT was found to be 0.78 at 525K in this study.

Ni-doped was prepared by the encapsulated induction melting and hot pressing, and its doping effects on the thermoelectric properties were investigated. Single phase was successfully obtained by the subsequent heat treatment at 773K for 24 hours. Nickel atoms acted as electron donors by substituting cobalt atoms. Thermoelectric properties were remarkably improved by the appropriate doping.

The encapsulated induction melting and hot pressing were employed to prepare Fe-doped skutterudites and their thermoelectric properties were investigated. Single phase was successfully obtained by the subsequent heat treatment at 773K for 24 hours. Iron atoms acted as electron acceptors by substituting cobalt atoms. Thermoelectric properties were remarkably improved by the appropriate doping. was found as an optimum composition for best thermoelectric properties in this work.

In the present study, the powder metallurgical fabrication of thermoelectric materials has been studied with specific interest to control the microstructure by the mechanical grinding process. The thermoelectric powders with a various particle size distribution were prepared by the combination of the mechanical milling and blending processes. The specific electric resistivity of the sintered bodies mainly depended on the orientation of the crystal structure rather than the particle size of the raw powders.

Thermoelectric conversion efficiency of thermoelectric elements can be increased by using a structure combining n-type and p-type semiconductors. From the above point of view, attention was directed at ZnO as a candidate n-type semiconductor material and investigations were made. As the result, a dimensionless figure of merit ZT close to 0.28 (1073K) was obtained for specimens produced by the PCS (Pulse Current Sintering) method with addition of specified quantities of , CoO, and to ZnO. It was found that the interstitial in the ZnO restrains the grain growth and CoO acts onto the bond between grains. The influence of the inclusion of and CoO onto the sintering behavior also was investigated.

Undoped powders were synthesized by mechanical alloying (MA) of elemental powders using a nominal stoichiometric composition. Nano-structured, single-phase skutterudite was successfully produced by vacuum hot pressing (VHP) using MA powders without subsequent annealing. Phase transformations during synthesis were investigated using XRD, and microstructure was observed using SEM and TEM. Thermoelectric properties in terms of Seebeck coefficient, electrical conductivity, thermal conductivity and figure of merit(ZT) were systematically measured and compared with the results of analogous studies. Lattice thermal conductivity was reduced owing to increasing phone scattering in nano-structured MA , leading to enhancement in the thermoelectric figure of merit. MA associated with VHP technique offers an alternative potential processing route for the process of skutterudite.

The n-type compound was newly fabricated by gas atomization and hot extrusion, which is considered to be a mass production technique of this alloy. The effect of powder size on thermoelectric properties of 0.04% doped alloy were investigated. Seebeck coefficient and Electrical resistivity increased with increasing powder size due to the decrease in carrier concentration by oxygen content. With increasing powder size, the compressive strength of alloy was increased due to the relative high density. The compound with size shows the highest power factor among the four different powder sizes. The rapidly solidified and hot extruded compound using powder size shows the highest compressive strength.

N-type solid solutions doped with 1 was prepared by melt spinning, crushing and vacuum sintering processes. Microstructure, bending strength and thermoelectric property were investigated as a function of the doping quantity from 0.03wt.% to 0.10wt.% and sintering temperature from to , and finally compared with those of conventionally fabricated alloys. The alloy showed a good structural homogeneity as well as bending strength of . The highest thermoelectric figure of merit was obtained by doping 0.03wt.% and sintering at .