We report the effect of plastic deformation on the thermoelectric properties of n-type Bi2Te2.5Se0.5 compounds. N-type Bi2Te2.5Se0.5 powders are synthesized by an oxide-reduction process and consolidated via sparkplasma sintering. To explore the effect of plastic deformation on the thermoelectric properties, the sintered bodies are subjected to uniaxial pressure to induce a controlled amount of compressive strains (-0.2, -0.3, and -0.4). The shaping temperature is set using a thermochemical analyzer, and the plastic deformation effect is assessed without altering the material composition through differential scanning calorimetry. This strategy is crucial because the conventional hotforging process can often lead to alterations in material composition due to the high volatility of chalcogen elements. With increasing compressive strain, the (00l) planes become aligned in the direction perpendicular to the pressure axis. Furthermore, an increase in the carrier concentration is observed upon compressive plastic deformation, i.e., the donorlike effect of the plastic deformation in n-type Bi2Te2.5Se0.5 compounds. Owing to the increased electrical conductivity through the preferred orientation and the donor-like effect, an improved ZT is achieved in n-type Bi2Te2.5Se0.5 through the compressive-forming process.

In this paper, the mechanical properties of glass fiber reinforced plastic (GFRP) rebar, which has been applied as an concrete reinforcement, and produced carbon fiber reinforced plastic (CFRP) grid were compared to develop a concrete reinforcement material with excellent mechanical properties. In addition, the mechanical properties of CFRP prepared with each molding process were evaluated. Three molding processes were evaluated: prepreg oven bagging, reaction injection molding (RIM), and pultrusion. The tensile strength of the CFRP grid prepared through pultrusion was 2.85GPa, the elastic modulus was 169.81GPa, and the strain was 1.68%, which was 2.85 times better in tensile strength, and 2.83 times better in elastic modulus compared mechanical properties of GFRP rebar. The strain was confirmed to be equivalent to GFRP rebar.

The injection molding process is a process in which thermoplastic resin is heated and made into a fluid state, injected under pressure into the cavity of a mold, and then cooled in the mold to produce a product identical to the shape of the cavity of the mold. It is a process that enables mass production and complex shapes, and various factors such as resin temperature, mold temperature, injection speed, and pressure affect product quality. In the data collected at the manufacturing site, there is a lot of data related to good products, but there is little data related to defective products, resulting in serious data imbalance. In order to efficiently solve this data imbalance, undersampling, oversampling, and composite sampling are usally applied. In this study, oversampling techniques such as random oversampling (ROS), minority class oversampling (SMOTE), ADASYN(Adaptive Synthetic Sampling), etc., which amplify data of the minority class by the majority class, and complex sampling using both undersampling and oversampling, are applied. For composite sampling, SMOTE+ENN and SMOTE+Tomek were used. Artificial neural network techniques is used to predict product quality. Especially, MLP and RNN are applied as artificial neural network techniques, and optimization of various parameters for MLP and RNN is required. In this study, we proposed an SA technique that optimizes the choice of the sampling method, the ratio of minority classes for sampling method, the batch size and the number of hidden layer units for parameters of MLP and RNN. The existing sampling methods and the proposed SA method were compared using accuracy, precision, recall, and F1 Score to prove the superiority of the proposed method.

사출성형공정은 열가소성 수지를 가열하여 유동상태로 만들어 금형의 공동부에 가압 주입한 후에 금형 내에서 냉각시키는 공정으로, 금형의 공동모양과 동일한 제품을 만드는 방법이다. 대량생산이 가능하고, 복잡한 모양이 가능한 공정으로, 수지온도, 금형온도, 사출속도, 압력 등 다양한 요소들이 제품의 품질에 영향을 미친다. 제조현장에서 수집되는 데이터는 양품과 관련된 데이터는 많은 반면, 불량품과 관련된 데이터는 적어서 데이터불균형이 심각하다. 이러한 데이터불균형을 효율적으로 해결하기 위하여 언더샘플링, 오버샘플링, 복합샘플링 등이 적용되고 있다. 본 연구에서는 랜덤오버샘플링(ROS), 소수 클래스 오버 샘플링(SMOTE), ADASTN 등의 소수클래스의 데이터를 다수클래스만큼 증폭시키는 오버샘플링 기법을 활용하고, 데이터마이닝 기법을 활용하여 품질예측을 하고자 한다.

Gas springs applied to various industrial fields are generally composed of a cylinder, a piston rod, a cover, and a seal mount. Because of the thin wall of the cylinder, small gas springs are manufactured using a roller forming process that presses the cylinder wall into a groove of cover in the cylinder. In this study, finite element analysis and process design of roller forming are performed to systematically manufacture the small gas spring and develop a roller forming machine. In order to perform roller forming analysis, tensile tests of structural steel pipe are performed and mechanical properties are analyzed. Roller forming process parameters such as radius and depth of roller grooves are derived using the incompressible condition of plastic deformation theory and the results of finite element roller forming analysis. Using the derived roller shape, a roller forming machine is developed and prototypes of the small gas spring are manufactured. Finally, the dimensional accuracy of the manufactured gas spring prototypes is analyzed through three-dimensional shape measurement.

The present study demonstrates the effect of magnetic pulse compaction and spark plasma sintering on the microstructure and mechanical property of a sintered W body. The relative density of green specimens prepared by magnetic pulse compaction increases with increase in applied pressure, but when the applied pressure is 3.4 GPa or more, some cracks in the specimen are observed. The pressureless-sintered W shows neck growth between W particles, but there are still many pores. The sintered body fabricated by spark plasma sintering exhibits a relative density of above 90 %, and the specimen sintered at 1,600 oC after magnetic pulse compaction shows the highest density, with a relative density of 93.6 %. Compared to the specimen for which the W powder is directly sintered, the specimen sintered after magnetic pulse compaction shows a smaller crystal grain size, which is explained by the reduced W particle size and microstructure homogenization during the magnetic pulse compaction process. Sintering at 1,600 oC led to the largest Vickers hardness value, but the value is slightly lower than that of the conventional W sintered body, which is attributed mainly to the increased grain size and low sintering density.

The high-temperature stability of YSZ specimens fabricated by die pressure and cold isostatic press (CIP) is investigated in CaCl2-CaF2-CaO molten salt at 1,150 °C. The experimental results are as follows: green density 46.7 % and 50.9 %; sintering density 93.3 % and 99.3 % for die press and CIP, respectively. YSZ foremd by CIP exhibits higher stability than YSZ formed by die press due to denseness dependency after high-temperature stability test. YSZ shows peaks mainly attributed to CaZrO3, with a small t-ZrO2 peak, unlike the high-intensity tetragonal-ZrO2 (t-ZrO2) peak observed for the asreceived specimen. The t-ZrO2 phase of YSZ is likely stabilized by Y2O3, and the leaching of Y2O3 results in phase transformation from t-ZrO2 to m-ZrO2. CaZrO3 likely forms from the reaction between CaO and m-ZrO2. As the exposure time increases, more CaZrO3 is observed in the internal region of YSZ, which could be attributed to the inward diffusion of molten salt and outward diffusion of the stabilizer (Y2O3) through the pores. This results in greater susceptibility to phase transformation and CaZrO3 formation. To use SOM anodes for the electroreduction of various metals, YSZ stability must be improved by adjusting the high-density in the forming process.

Due to rapid industrialization and urbanization, maintenance of high voltage transmission lines in narrow alleys, complex roads, or old factory areas is required. Since the existing aerial lift vehicle is made of steel, there is a risk of electric shock. Therefore, there is a need for the development of an insulated aerial lift vehicle that can prevent electric shock accidents during electrical work. In particular, the development of an insulated aerial lift vehicle is required in a recent work environment where live line work is inevitable. The development of composite insulation boom for the vertical swing type aerial lift vehicle is studied. The insulated boom was developed by applying glass fiber-epoxy composite and filament winding process. The developed insulated boom was verified by measuring dielectric breakdown strength, surface resistance and volume resistance according to ASTM D149 and ASTM D257.

압출성형 결과 최근 관심이 많은 구증구포 흑삼에 함유 되는 진세노사이드인 Rg2, Rg5 등의 함량이 바렐온도가 높은 조건에서 매우 많이 증가되는 결과를 볼 수 있다 기존의 연구는 실험실 수준의 압출 성형기를 사용하였으나 산업화가 가능한 pilot-scale 설비를 사용하여 scale-up 공정의 가능성을 확인하였다. 또한 preconditioner를 활용하여 압출성형 전에 수증기에 의한 수화 및 열처리를 통해서 보다 효율적인 인삼 가공공정이 가능한 공정으로 운영하였다. 압출성형 결과 최근 관심이 많은 구증구포 흑삼에 함유되는 진세노사이드인 Rg2, Rg5 등의 함량이 바렐온도가 높은 조건에서 매우 많이 증가되는 결과를 볼 수 있다. 이는 pilot scale twin-screw extruder 설비를 활용한 공정이 인삼의 가공 공정으로 산업화에 유용하게 사용될 수 있는 결과라 사료된다.

In a sheet metal forming process, fracture and wrinkle are the most difficult task in new parts launching. The variation in process condition generates the fracture and wrinkle fluctuation. The fracture and wrinkle are very sensitive to the process conditions, then the main effects of the design variables cannot be obtained from the standard mean analysis. Therefore, in order to minimize the fracture and wrinkle in parts of automobile, a special method to counterpart is required. In this study, a new design method to achieve the optimal in the sheet metal forming process is proposed. The effectiveness of the proposed methods is shown with an example of the parts of fracture and wrinkle.

This study aims to investigate the physicochemical properties of extruded Biji. As the extrusion process variables, the barrel temperature and the moisture content were adjusted at barrel temperatures of 120, 140, and 160°C and 35, 45% respectively. L-value (lightness) increased as the moisture content and barrel temperature increased from 35% to 45% and 120°C to 160°C. In contrast, decreasing a-value and b-value resulted in increasing moisture content and barrel temperature. Total sugar, DPPH (1,1-diphenyl-2-picrylhydrazyl) radical-scavenging activity, ABTS (2,2'-azino-bis-(3-ethylbenzothiazoline-6-sulfonic acid)) radical scavenging activity, and total phenolic compound were increased by the extrusion process. The water solubility index (WSI) and dietary fiber of the extruded biji decreased to 3.9% and 592.6 mg/g compared to the non-extruded biji of 12.3% and 592.6 mg/g. According to the result of this study, the extruded biji could be used in various kinds of food processing, and future study is needed to find the optimum condition of the extrusion.

The most time consuming job in the sheet metal forming process is compensating for springback. Factors such as uneven material properties and process conditions generate noise, which in turn create springback. The springback is very sensitive to the process and noise conditions, and the main effects of the design variables cannot be obtained from mean analysis. Therefore, to achieve minimal springback, an effective design countermeasure must be put in place to reduce noise effects. In this study, two robust design methods to achieve minimal springback in U-channel forming, including compensation process, are proposed. The effectiveness of the proposed methods is shown with an example of the sidewall curl springback. The proposed methods consistently outperform our previous work, indicating that the complex method is more preferable to the mean analysis, if there is no evidence of additivity of effects.

This study investigates the quality characteristics of dough and bread added with 6% chestnut shell powder and extruded chestnut shell powder at various conditions. As extrusion process variables, melt temperature (110°C, 130°C, 150°C) and moisture (25% and 30%) were controlled. Total dietary fiber content was slightly increased in extruded chestnut shell powder group. In the farinogram, absorption was significantly increased in the group of 25% moisture content and 30% moisture content (p<0.05). After 2 hours and 3 hours, the leavening heights of dough for control showed a similar tendency to that of dough with extruded chestnut shell at a melt temperature 150°C and with moisture content of 25% and 30%. Specific volume was the highest at a control of 3.74±0.08 cc/g and extruded chestnut shell powder group was slightly higher than the chestnut shell powder group. Firmness after 1 day on control of 107.42±14.52 g was similar to that of the bread with extruded chestnut shell at a temperature of 150°C and moisture content of 25% for 113.33±6.17 g. In conclusion, the extrusion-cooking of chestnut shell powder improved the quality characteristics of dough and bread. The optimum combinations of conditions in tested range were melt temperature at 150°C and moisture content at 25%, and melt temperature at 130°C and moisture content at 30%.

Although most of the automobile bodies are made of steel, the application of aluminum alloy sheet with high strength is under consideration for the development of environmentally friendly lightweight body for fuel economy improvement and carbon dioxide emission reduction. In the case of some inner plates, application of magnesium alloy sheet is examined. TRB plate has been studied mainly for weight reduction and rigidity reinforcement of steel plate parts. Recently, research on aluminum TRB rolled plate for light and environment friendly automobile application has been started, It is expected that the development of eco - friendly TRB rolling material made of light alloy will increase as the importance of light weight body for future energy efficiency increases. Therefore, in this study, we tried to obtain the technology to improve the quality of the product by pre - verifying the cooling performance of the hot forming process through the heat flow analysis and evaluating the cooling performance through the temperature distribution analysis. As a result, it was found that the temperature distribution through the flow velocity problem and the flow of the cooling channel can influence the quality of the final product through different heat distribution and cooling time depending on the shape of the mold and the product.

The purpose of this study was to explore olfactory sensitivity of odors from injection molding processing. To do this, the experiment was carried out in an injection molding factory, and participants were exposed to the environment where odor-substances (Formaldehyde, Benzene, Toluene, Ethylbenzene, Xylene, Styrene) exist. In addition, we used the subjective scale using semantic adjectives as an olfactory sensitivity. As a result, the assessment structure of olfactory sensitivity was composed of eight factors (irritant, thermal, tense, unique, like-dislike, active, stable, masculine), and the main factor which was irritant characteristics explained 20% of the total olfactory sensibility. These results suggested that odors from injection molding processing would cause more negative emotional responses than the flavor which is mainly used in olfactory sensitivity. This study, as a basic study of the improvement in a factory environment for the efficiency of work, has limits in that it was conducted to the extent of identifying the olfactory sensitivity structure of those who were at a laboratory and who were exposed to the environment of odor substance induced in the injection molding processing. Therefore, for the method of removing malodorous substance, the effect of materials which can neutralize it, and the comparison of a direct performance in the environment where negative sensitivity structure exists, a series of studies which aim to improve the environment of injection molding factories, such as performance assessment in the environment of a factory and an office need to be conducted. It is expected that when these studies are put together, the improvement guidelines will be provided as a type that can maximize the effectiveness of work in the factory environment where injection molding processing is done.