In the development of a digital multi-process welding machine, we aimed to analyze the heat dissipation effects resulting from changes in the transformer's shape. Two installation configurations for the transformer, vertical and horizontal, were proposed. Thermal-flow analysis was conducted for the welding machine, taking into account variations in spacing between each proposed configuration. The results indicated that the shape and spacing of the components did not significantly alter the airflow around the reactor coil, which is the main heat-generating component of the machine. When comparing the heat dissipation effects across models with different transformer spacings, it was observed that models with narrower spacing exhibited improved heat dissipation, while the vertical configuration demonstrated a slightly higher heat dissipation effect overall. Transient analysis revealed the irregularities in internal flow and the resulting scattered temperature distribution over time within the welding machine.

Liquid hydrogen, a promising energy carrier, necessitates robust storage and transportation systems due to its extremely low boiling point. Consequently, the development of reliable cryogenic adhesives and standardized testing protocols is crucial. This study focused on optimizing the design of a gripper used in single lap shear tests for evaluating cryogenic adhesives, specifically targeting the challenges posed by low-temperature conditions that induce slippage at the gripper interface. The optimal design was performed using a total of five variables, including the position and size of the gripper. By employing the genetic algorithm coupled with finite element analysis, we exhaustively searched through over 1000 models to identify the optimal gripper geometry. We successfully minimized stress concentration at the gripper region while maintaining a uniform stress distribution on the non-bonded surface. Furthermore, the study explored the impact of symmetric versus asymmetric gripper configurations on test results. The findings revealed that symmetric grippers generally yielded more consistent and reliable data. This study's results enable the accurate and stable execution of lap shear tests under the temperature conditions of liquefied hydrogen.

Recently, Car weight reduction has become an important development goal to improve fuel efficiency. Car seat frame is a key part of the weight reduction. Existing steel seat frames have the advantages of high rigidity and durability, but have the disadvantage of heavy weight. Recently, Almag material, which are alloy of aluminum and magnesium, is attracting attention because of excellence in strength and weight reduction. At first, the core stiffness members of the seat frame are selected to optimize the weight of the seat frame. And then strength analysis and natural frequency analysis are performed for the existing steel seat frame and Almag seat frame. Based on these analysis results, optimal thickness of the Almag seat frame are determined by an automation program using a genetic algorithm.

The sub-frame is located on the lower body of a monocoque type vehicle and serves as an engine and suspension, and is an important object part that receives a lot of load. The existing press-type sub-frame has a large number of parts for assembling, which causes an increase in cost. Changing the machining form of this part from the existing press-type machining method to the hydro-forming machining method has the advantage of reducing the cost and weight at the same time due to the reduction of the process. Therefore, in this study, the purpose of this study is to change the design so that the sub-frame of the existing press type can be changed to the hydro-forming process method. To this end, we intend to present a design method by analyzing the effect on the rigidity of the sub-frame using the existing machining method through shape optimization analysis.

In this study, stiffness evaluation was conducted on the main member, front cross member, and rear cross member, which are three components of sub-frame for SUVs (sports utility vehicles), through mode analysis. As for the design variables used in the analysis, the maximum frequency was examined by varying the width and height of each of the three parts into four types. Of course, the weight at this time is minimized, and the mode is set as a constraint that only bending occurs and no distortion occurs. As a result of the analysis, the member affecting the 1st mode was the rear cross member, and the member having the greatest influence on the 2nd mode was the front cross member. In addition, the member with the greatest influence on the 3rd mode appeared as the rear cross member, indicating that this part had the greatest effect on the bending stiffness.

The estimation of heat source model is very important for heat transfer analysis with finite element method. Part I of this study used adaptive simulated annealing which is one of the global optimization algorithm for anticipating the parameters of the Goldak model. Although the analysis with 3D model which depicted the real situation produced the correct answer, that took too much time with moving heat source model based on Fortran and Abaqus. This research suggests the procedure which can reduce time with maintaining quality of analysis. The lead time with 2D model is reduced by 90% comparing that of 3D model, the temperature distribution is similar to each other. That is based on the saturation of heat transfer among the direction of heat source movement. Adaptive simulated annealing with 2D model can be used to estimate more proper heat source model and which could enhance to reduce the resources and time for experiments.

In this study, the experiments and analyses were carried out in order to investigate the fracture characteristics on the adhesive at the specimen bonded with aluminum and aluminum-foam. The same conditions were given for the experiments and analyses. The results are investigated by the graph of reaction force according to displacement. It was found that the experimental and the analytical data were very similar to each other. On the basis of the data, the reliability of the analysis data could be confirmed. The notches were produced at the distances of 40, 110, 150, and 190 mm from the front of the test specimen, and the maximum reaction force was compared accordingly. It was found that the highest reaction force was generated at the front end of the adhesive and the lowest reaction force was found at the middle of the adhesive interface. Finally, when the equivalent stress in the test specimen was examined, it was found that the highest stress was obtained at the distance of 110 mm. It can be deduced. As the notch formation point are similar to the point when stress is dispersed as the adhesive is peeled off, it is possible to infer the high stress compared to other test specimens.

This study was successfully achieved out the optimized system for dispersing and mixing condition of resin liquid. The flow analysis was simulated according to the shape of the impeller and the stirring tank using ANSYS software and optimized in advanced design. As a result, it was confirmed that the shape and double number of the impeller on the flow field are influenced better effects in a range of mixing and diffusion areas comparing to single number of impeller. It was considered that stirring was performed more quickly and efficiently under the condition of double numbers and saw tooth type impeller. This result can be applied practically for the mixing tank in the industrial application and avaliable used to make a new system for painting equipment.

This study presents a sustainable design method to optimize the embodied energy and CO2 emission complying with the design code for reinforced concrete column. The sustainable design method effectively achieves the minimization of the environmental load and energy consumption whereas the conventional design method has been mostly focused on the cost saving. Failure of reinforced concrete column exhibits compressive or tensile failure mode against an external force such as flexure and compression; thus, optimization analyses are conducted for both failure modes. For the given sections and reinforcement ratios, the optimized sections are determined by optimizing cost, embodied energy, and CO2 emission and various aspects of the sections are thoroughly investigated. The optimization analysis results show that 25% embodied energy and 55% CO2 emission can be approximately reduced by 10% increase in cost. In particular, the embodied energy and CO2 emission were more effectively reduced in the tensile failure mode rather than in the compressive failure mode. Consequently, it was proved that the sustainable design method effectively implements the concept of sustainable development in the design of reinforced concrete structure by optimizing embodied energy consumption and CO2 emission.

In this paper, we take into account topology optimization problems considering spatial randomness in the material property of elastic modulus. Based on 88 lines MATLAB Code, Monte Carlo analysis has been performed for MBB(messerschmidt-bo lkow-blohm) model using 5,000 random sample fields which are generated by using the spectral representation scheme. The random elastic modulus is assumed to be Gaussian in the spatial domain of the structure. The variability of the volume fraction of the material, which affects the optimum topology of the given problem, is given in terms of correlation distance of the random material. When the correlation distance is small, the randomness in the topology is high and vice versa. As the correlation distance increases, the variability of the volume fraction of the material decreases, which comply with the feature of the linear static analysis. As a consequence, it is suggested that the randomness in the material property is need to be considered in the topology optimization.

Numerical analysis using k-ε model of unsteady state was performed to decide the optimal shape of power auxiliary apparatus in automotive engine. In order to obtain auxiliary electric power using coolant in automotive engine, shapes of 3 Types were compared. Furthermore to achieve the confidence of numerical analysis, the results of numerical analysis was compared with those of experiment. As the results, it showed that accuracy of numerical analysis was about 85~98%. Further the optimal shape, in this study, was Type-1, which had outer rounding R32.5, among 3 Types.

This study deals with optimized structural analysis of stainless rectangular water reservoirs with 5,000ton capacity for various combined load cases. The objective of this study is to propose most efficient structural models through the comparison of various model cases. In order to perform an optimized analysis, three dimensional finite element analyses are carried out for large sized models. The numerical results obtained provides the detailed size and thickness for optimal design of water reservoir. In particular, results reported in this paper show the influence of various types of loading and dimensions of the wall and stiffened column on the structural behavior of the large sized water tanks.

The SMC(Sheet molding compound) process is widely used in the automotive industry to produce parts that are large, thin, lightweight, strong and stiff. Compression molded parts are formed by squeezing a glass fiber reinforced UP(Unsaturated Polyester) sheet, known as sheet mold compound(SMC), between two heated cavity surfaces. This paper has performed flow analysis to predict optimization process of low density SMC. After five types of design variables and six types of response variables were defined, DOE(Design of Experiment) and RSM (Response Surface Method) were applied in order to measure sensitivity of design variables and realize optimization through regression model. After design optimization, the total warpage of the SMC is reduced by about 12% compared to the initial design of SMC and cure time, cure temperature, clamping force and flow pressure are decreased by 0.6∼27% in comparison with the initial design. By doing this, the production costs could be diminished.

This study presents the effectiveness of a composite structure at improving blast resistance. The proposed composite structure consists of carbon fiber reinforced polymer (CFRP) and steel layers. While CFRP layer is used for blast energy reflection due to its high strength, steel layer is used for blast energy absorption due to its high ductility. A dynamic model is used to simulate the elastoplastic behavior of the proposed composite structure subject to blast load. Considering the magnitude variations of a blast event, the probability of failure of each layer is evaluated using reliability analysis. By assigning design probability of failure of each layer in the composite structure, the thickness of layers is optimized. A case study for the design of CFRP-steel composite structure subjected to an uncertain blast event is also presented.

In order to find better performance of heat sink, in this research, different cases were analysed by changing number of slots and shape of fins. Round shape fins which have wide surface showed 24% better heat transfer rate than vertical fins. There were not big discrepancies between 1 slot and 2 slots fins. Consequently, for better performance of heat sink, developments for widening surface and better material for high heat transfer rate are needed.

Crack-free joining of Si3N4 and Al2O3 using 15 layers has been achieved by a unique approach introducing Sialon polytypoids as a functionally graded materials (FGMs) bonding layer. In the past, hot press sintering of multilayered FGMs with 20 layers of thickness 500μm each has been fabricated successfully. In this study, the number of layers for FGM was reduced to 15 layers from 20 layers for optimization. For fabrication, model was hot pressed at 38 MPa while heating up to 1700˚, and it was cooled at 2˚/min to minimize residual stress during sintering. Initially, FGM with 15 layers had cracks near 90 wt.% 12H / 10 wt.% Al2O3 and 90 wt.% 12H/10 wt.% Si3N4 layers. To solve this problem, FEM (finite element method) program based on the maximum tensile stress theory was applied to design optimized FGM layers of crack free joint. The sample is 3-dimensional cylindrical shape where this has been transformed to 2-dimensional axisymmetric mode. Based on the simulation, crack-free FGM sample was obtained by designing axial, hoop and radial stresses less than tensile strength values across all the layers of FGM. Therefore, we were able to predict and prevent the damage by calculating its thermal stress using its elastic modulus and coefficient of thermal expansion. Such analyses are especially useful for FGM samples where the residual stresses are very difficult to measure experimentally.

  본 논문은 시간 제약을 갖는 차량 라우팅 문제를 해결하기 위해 유전자 알고리듬과 부분 최적화 알고리듬을 적용한 방법을 소개한다. 유전자 알고리듬에서의 염색체는 노드를 나타내는 정수의 순열로 표현되어 직접적인 해를 나타내지 않지만, 경험적 방법에 의한 해석을 통해 유효한 해로 변형되도록 하였다. 유전자 알고리듬에 의해 생성된 주어진 수의 우수한 해들에는 세 부분 최적화 방법이 순차적으로 적용되어 보다 좋은 해를 생성하도록 하였다. 부분 최적화 방법들에