A computational analysis was performed to study the thermal characteristics within the injection molding process of polygon mirrors in LiDAR systems. Such polygon mirrors are significantly influenced by the geometric shape of the injection mold as well as temperature and operating conditions. The analysis included the temperature distribution, heat flux, and variations in heat transfer rate of the polygon mirror from initial conditions. From the beginning of the injection process, temperature of the polygon mirror changes rapidly, leading to conductive heat transfer to the mold. There are large variations in the mirror temperature change depending on local position, and surface heat flux are affected by internal cooling path. These results are expected to be used as thermal design data for various polygon mirror processes.
The heat transfer characteristics of double-pipe spiral heat exchanger were investigated by various curvature sizes, experimentally. The three different sizes of heat exchanger were made and tested with water as a working fluid to analyze the heat transfer characteristics. The heat transfer rates, overall heat transfer coefficient and pressure drop were analyzed with various heat exchanger sizes (i.e., curvature ratios). As result, the heat transfer rate increased with increasing the size of the heat exchanger as the flow rate increased due to increasing the area size of heat transfer. However, the overall heat transfer coefficient and pressure drop increased with decreasing the heat exchanger size (i.e., increased curvature ratio) due to the enhanced centrifugal force and inertia.
Hydrogen is considered as one of the most promising future energy carriers due to its noteworthy advantages of renewable and high calorific value. The long-term storage of liquid hydrogen with low heat leakage is essential for future deep space exploration. Because of low critical temperature and volatility, liquid hydrogen tank poses severe requirements to multi-layer insulation (MLI). In order to reduce heat leak into tank, vapor cooled shield (VCS) was set up to cool MLI by retrieving the heat of discharged cryogenic gas hydrogen. This paper presents an parametric study on insulation system in liquid hydrogen storage vessel with MLI and VCS. Thermal model was developed, and heat transfer analysis by varying VCS position was conducted. Temperature and heat flux distributions along time passing were derived, and effect of VCS position on insulation performance was investigated.
PURPOSES : In this study, we propose a mini-trench method, which involves using warm mix Guss mastic asphalt as a backfill material and an installation temperature of 160 ℃. The method is verified via a heat transfer analysis of a pavement using the finite element method.
METHODS : First, the density, thermal conductivity, and specific heat required for heat transfer analysis were determined based on previous studies. Subsequently, the boundary conditions for convection and radiation to perform the heat transfer analysis were determined. The pavement temperature, which is the initial condition of the analysis, was determined based on the summer pavement temperature distribution using the temperature prediction program of the Korean pavement Research Program. Heat transfer analysis was performed by determining the temperature of the backfill material based on 160 °C and 200 °C for the heat load temperatures. The temperature change was observed on the backfill surface, and the temperature change of the conduit was observed directly.
RESULTS : When the pavement surface temperature for traffic opening is 50 °C, the backfill thickness ranges from 50 to 250 mm, the warm mix Guss mastic asphalt requires 2 h to 5 h, 15 min until traffic opening, and the hot mix Guss mastic asphalt requires 2 h, 30 min to 6 h, 40 min until traffic opening. The limit temperature of the conduit evaluated based on KS C 8454 shows that the warm mix Guss mastic asphalt does not satisfy the standard when the backfill concrete cover is 50 mm thick, whereas the hot mix Guss mastic asphalt does not satisfy the standard when the concrete cover is 50 and 100 mm thick.
CONCLUSIONS : The backfill depth of the mini-trench using warm mix Guss mastic asphalt as a backfill material should be less than 100 mm, considering the traffic opening time. Meanwhile, the thickness of the backfill concrete should be 100 mm or less.
Research is being actively conducted on the continuous thin plate casting method, which is used to manufacture magnesium alloy plate for plastic processing. This study applied a heat transfer solidification analysis method to the melt drag process. The heat transfer coefficient between the molten magnesium alloy metal and the roll in the thin plate manufacturing process using the melt drag method has not been clearly established until now, and the results were used to determine the temperature change. The estimated heat transfer coefficient for a roll speed of 30 m/min was 1.33 × 105 W/m2·K, which was very large compared to the heat transfer coefficient used in the solidification analysis of general aluminum castings. The heat transfer coefficient between the molten metal and the roll estimated in the range of the roll speed of 5 to 90 m/min was 1.42 × 105 to 8.95 × 104 W/m2·K. The cooling rate was calculated using a method based on the results of deriving the temperature change of the molten metal and the roll, using the estimated heat transfer coefficient. The DAS was estimated from the relationship between the cooling rate and DAS, and compared with the experimental value. When the magnesium alloy is manufactured by the melt drag method, the cooling rate of the thin plate is in the range of about 1.4 × 103 to 1.0 × 104 K/s.
Dry storage is a predominantly used method as a spent nuclear fuel storage system after spent nuclear fuel is cooled in the spent fuel pool. Spent nuclear fuel is highly radioactive and it generates heat called decay heat originated by fission products and radiation. Therefore, temperature of spent nuclear fuel should be predicted whether its cladding temperature is maintained under 400°C, which is the allowable temperature limit of cladding in a dry storage. ANSYS Fluent and COBRA-SFS are predominantly used computational method to investigate the temperature of spent nuclear fuels in a dry storage. Herein, thermal analysis results with the methods were compared based on a Single Assembly Heat Transfer Test, which is a heat test with an electrically heated model of a single PWR fuel assembly in a dry cask performed at the Pacific Northwest Laboratory. Decay heat was 1kW and backfill gas was air. Fix temperature boundary condition is applied to inner shell according to measured temperature. In case of peak cladding temperature (PCT), Fluent predicted 240–284°C, while COBRA-SFS gave 243–292°C. The discrepancy between the codes is under 2.5%. The location where PCT took place was 3.65 m from the bottom of the assembly in both results. However, temperature difference between the upper and lower region of the assembly based on the Fluent was smaller than the temperature difference based on the COBRA-SFS. It means the heat was well transferred in an axial direction with Fluent compared to COBRA-SFS. In lower plenum region where air was naturally circulated, COBRASFS had disadvantages compared to Fluent because it modeled the lower plenum by single node, so it was hard to simulate convection heat transfer by natural circulation. natural circulation speed of air in a center region of the assembly was 0.07–0.1 m·s−1 in both cases.
Asphalt concrete(Ascon) is used to repair potholes and cracks. Special truck-mounted cargo boxes transport 200℃ asphalt concrete to repair potholes and cracks. However, long working and transportation hours to repair wide roads decrease the temperature of the asphalt concrete inside the cargo boxes. If the asphalt concrete temperature drops below 170℃, the adhesion with roads that need repair decreases. Therefore, the temperature of the asphalt concrete needs to be maintained for a long time. Conventional asphalt concrete cargo boxes are mostly burner-type models using hot air to prevent the temperature of the asphalt concrete from dropping. However, there are significant temperature differences between the asphalt concrete near and far away from the hot air, so the temperature decreases over time and leads to the disposal of large amounts of asphalt concrete. This causes waste of resources and environmental pollution. Therefore, this study proposed a heat dissipation cut-off type cargo box model to solve this problem and demonstrated its performance over conventional burner-type models through tests and analysis.
Double slug interaction in downward-facing nucleate boiling was studied to investigate its effect on boiling performance. Two heating surfaces were individually controlled to apply heat flux while their boiling performance were measured. A slug generated from upper heater affect on lower heater to make convectional flow by suction following departure of slug. Moreover, it showed to reduce hovering time of slug bubble on lower heater because it could help bubble departure on lower heater. Meanwhile, a slug generated from lower heater affected on upper heater to make convectional flow by sweeping. However, it showed to increase hovering time of slug bubble on upper heater, because they collapsed to each other. So, the slugs from lower heater enhanced the boiling performance of upper heater with low heat flux condition, but reduced the performance of it with high heat flux condition.
In this paper, a heat exchange system using cooling dehumidification and mixing process was proposed as an experimental study for a white smoke reduction heat exchanger system under winter condition. The white smoke reduction heat exchange system is divided into an EA part, SA part, W part and mixing zone. For the operating conditions, three types (Cases 1, 2, and 3) were selected depending on whether EA fan, SA fan, and A-W heat exchanger were operated. In addition, in order to visualize the white smoke exhausted from the mixing zone, it was photographed using CCTV. In order to investigate the performance of the white smoke reduction heat exchange system, the temperature reduction rate and absolute humidity reduction rate of EA and the heat recovery rate of W were calculated. The temperature change of EA and SA according to operating conditions was most effective in Case 3, and the temperature and absolute humidity at the outlet of the mixing zone were greatly reduced. From the results of the white smoke visualization, it was confirmed that the white smoke generation mechanism was different depending on the operating conditions, and the amount of white smoke generation was greatly reduced.
Due to environmental pollution, regulations on existing petroleum-based fuels are increasing day by day. LNG is in the spotlight as an eco-friendly fuel that does not emit NOx or SOx, but its boiling point is -163°C, so it needs to be handled with care. Materials that can be used at the above temperature are defined by IMO through the IGC Code. Among them, 9% nickel steel has great advantages in yield strength and tensile strength under cryogenic conditions, but it is difficult to use in arc welding such as FCAW for various reasons. This study is a study to apply fiber laser welding to solve this problem. As a previous study, this study conducted a study to find a welding heat source. After performing bead on plate welding, the optimal heat source was derived by analyzing the shape of the bead and adjusting the parameters of the heat source model. In this case, by applying the multi-island genetic algorithm, which is a global optimization algorithm, not the intuition of the researcher, accurate results could be derived in a wide range.
The enhancement of heat transfer in cooling system of cylindrical lithium-ion battery pack is numerically investigated by installing fins on the cooling plate. Battery Design StudioⓇ software is used for modeling electro-chemical heat generation in the battery and the conjugated heat transfer is analyzed with the commercial package STAR-CCM+. The result shows that installing fins on the cooling plate increases the convective heat transfer on the surface and thus lowers the maximum temperature of the battery pack. As the length and thickness of the fins increase, heat transfer in the battery pack improves. Considering the geometry and airflow of the battery pack, the optimal values for the length and thickness of the fin are both 2mm. As the convective heat transfer coefficient of the surface increases, the maximum temperature of the battery pack is greatly reduced and the temperature gradient is greatly improved.
PURPOSES : In this study, we aimed to investigate the heat transfer characteristics of asphalt mixtures by water saturation.
METHODS : On the basis of the literature review, the heat transfer characteristics of the samples were analyzed using a thermal accumulation experiment. The types of samples used were WC2 (dense asphalt mixture), ReWC2 (used 30% recycled aggregate), and PA13 (drainage asphalt mixture). The samples were compacted using a gyratory compactor. An infrared lamp simulating insolation was used to continuously heat the asphalt sample. Through this experiment, the upper and lower temperatures and heat flux of the specimen according to its thickness and condition were measured, and the change in its thermal conductivity was analyzed.
RESULTS : The results of the laboratory experiment indicated that the dry sample showed lower thermal conductivity than the saturated sample. The amount of evaporation varied depending on the internal pores of the sample. Additionally, the amount of evaporation changed the heat transfer characteristics of the specimen.
CONCLUSIONS : An asphalt mixture with high porosity decreased the degree of increase in thermal conductivity, compared to mixtures with low porosity, under semi-saturated conditions; this was attributed to the difference in thermal conductivity between air and water during saturation. The results of this study on the heat transfer characteristics of asphalt pavements could be used as basic data for thermal energy harvesting of asphalt pavements.
Solar energy is being constantly studied since it can reduce green house gas by adapting cooling and heating system of domestic architecture as a clean energy source. This study confirmed the reliability of experimental apparatus with temperature measurement of each components by developing cooling and heating system which is combined with artificial solar thermal energy using halogen lamp and refrigerator, examined the heat transfer characteristics according to room internal temperature and lamp distance with the materials of emissive plate (acrylic, copper and stainless). As a result of it, We found that the room internal temperature 18℃ was finer than 21℃ and 24℃ in case of heat transfer rate according to each components. Also, copper in the material change of emissive plate was showed finer heat transfer effects than stainless because of high thermal absorptivity when lamp distance was short.
In this study, the effect of thermal grease and heat sink material of cooler on CPU temperature was measured and compared with LinX(v0.9.6) and HWMonitor.When the computer is booted without thermal grease applied, the CPU temperature rises rapidly, and the CPU temperature reaches 100℃ after 60 seconds for aluminum heat sink and 140 seconds for copper heat sink. The CPU temperature is lower as the thermal conductivity coefficient of thermal grease is higher, and the CPU temperature is lower when the thermal conductivity coefficient of the cooler is higher. In addition, when using a thermal grease and a heat sink with a high coefficient of thermal conductivity, the cooler rpm can be lowered, which is considered to be advantageous in terms of system stability and energy saving.
PURPOSES : This study aims to determine the type (e.g., melting point, freezing point, latent heat fusion) and optimal content of phase change material (PCM) based on the numerical and experimental analyses evaluating the effects of heat transfer in PCM-modified asphalt pavement systems.
METHODS : The effect of PCM on the thermophysical properties of PCM-modified asphalt concrete can be taken as an effective volumetric heat capacity. The volumetric fraction of PCM was calculated using an iterative method. The numerical model was established and computed using the MATLAB 2020 software. The optimum PCM design tool was developed to select the type and contents of the PCM. The PCM was chosen based on the following criteria: black-ice-formation delay time, minimize temperature increase, and increase temperature area. To validate the numerical model, asphalt mixtures were modified with varying PCM contents, and the temperature response of the PCMmodified asphalt samples was examined via temperature test. RESULTS : The numerical results showed that incorporating PCM into the asphalt mixture can slow the cooling rate of the pavement system. The predicted results from the optimum PCM design tool were highly consistent with the measured values from the laboratory temperature test. CONCLUSIONS : The temperature of PCM-modified asphalt pavement can be predicted via numerical method. The effect of PCM on the thermophysical properties can be considered as effective volumetric heat capacity; while the volume fraction of PCM can be calculated via an iterative method. The accuracy of the numerical model was confirmed by a high agreement between the measured and predicted values.
The effect of flow direction on heat transfer in water cooling channel of lithium-ion battery is numerically investigated. Battery Design StudioⓇ software is used for modeling electro-chemical heat generation in the battery and the conjugated heat transfer is analyzed with the commercial package STAR-CCM+. The result shows that the maximum temperature and temperature difference of battery with Type 1 are the lowest because the heat transfer in the entrance region near the electrode is enhanced. As the inlet velocity is increased, the maximum temperature and temperature difference of battery decreases but the pressure loss increases. The pressure loss in Type 2 channel is the lowest due to the shortest channel length, while the pressure loss with Type 3 or 4 channel is the highest because of the longest channel length. Considering heat transfer performance and pressure loss, Type 1 is the best cooling channel.
The temperature distributions were numerically calculated for the two-dimensional transient conduction heat transfer problem of a square plate. The obtained temperature distributions were converted into colors to create images, and they were provided as learning and test data of CNN. Classification and regression networks were constructed to predict representative wall temperatures through CNN analysis. As results, the classification networks predicted the representative wall temperatures with an accuracy of 99.91% by erroneously predicting only 1 out of 1100 images. The regression networks predicted the representative wall temperatures within errors of C. From this fact, it was confirmed that the deep learning techniques are applicable to the transient conduction heat transfer problems.